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IWAKI

Self-priming Magnetic Drive Pump

SMX-F Series (English)
Instruction Manual

T665 '08/06

                                          �

IWAKI CO.,LTD.

  6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan

TEL:(81)3 3254 2935 FAX:3 3252 8892(http://www.iwakipumps.jp)

U.S.A. 

: IWAKI America Inc.

Australia  : IWAKI Pumps Australia Pty. Ltd.

Singapore  : IWAKI Singapore Pte. Ltd.

Indonesia  : IWAKI Singapore (Indonesia Branch)

Malaysia  : IWAKIm Sdn. Bhd.

Taiwan 

: IWAKI Pumps Taiwan Co., Ltd.

Thailand  : IWAKI (Thailand) Co.,Ltd.

Hong Kong : IWAKI Pumps Co., Ltd.

China 

: GFTZ IWAKI Engineering & Trading Co., Ltd.

China 

: IWAKI Pumps Co., Ltd. (Beijing office)

China 

: IWAKI Pumps (Shanghai) Co., Ltd.

Philippines : IWAKI Chemical Pumps Philippines, Inc.

Korea 

: IWAKI Korea Co.,Ltd.

Vietnam  : IWAKI Pumps Vietnam Joint Venture Co.,Ltd.

TEL : (1)508 429 1440  FAX : 508 429 1386

TEL : (61)2 9899 2411  FAX : 2 9899 2421

TEL : (65)763 2744 

FAX : 763 2372

TEL : (62)21 690 6607  FAX : 21 690 6612

TEL : (60)3 7803 8807  FAX : 3 7803 4800

TEL : (886)2 8227 6900  FAX : 2 8227 6818

TEL : (66)2 320 1303  FAX : 2 322 2477

TEL : (852)2 607 1168  FAX : 2 607 1000

TEL : (86)20 8435 0603  FAX : 20 8435 9181

TEL : (86)10 6442 7713  FAX : 10 6442 7712

TEL : (86)21 6272 7502  FAX : 21 6272 6929

TEL : (63)2 888 0245  FAX : 2 843 3096

TEL : (82)2 3474 0523  FAX : 2 3474 0221

TEL : (84)613 933456  FAX : 613 933399

Germany  : IWAKI EUROPE GmbH

Italy 

: IWAKI Italia S.R.L.

Denmark  : IWAKI Pumper A/S

Sweden  : IWAKI Sverige AB

Finland  : IWAKI Suomi Oy

Norway  : IWAKI Norge AS

France 

: IWAKI France S.A.

U.K. 

: IWAKI PUMPS (UK) LTD.

Switzerland : IWAKI (Schweiz) AG

Austria 

: IWAKI (Austria) GmbH

Holland  : IWAKI Holland B.V.

Spain 

: IWAKI Iberica Pumps, S.A.

Belgium  : IWAKI Belgium n.v.

TEL : (49)2154 9254 0  FAX : 2154 1028

TEL : (39)02 990 3931  FAX : 02 990 42888

TEL : (45)48 24 2345  FAX : 48 24 2346

TEL : (46)8 511 72900  FAX : 8 511 72922

TEL : (358)9 2742714  FAX : 9 2742715

TEL : (47)66 81 16 60  FAX : 66 81 16 61

TEL : (33)1 69 63 33 70  FAX : 1 64 49 92 73

TEL : (44)1743 231363  FAX : 1743 366507

TEL : (41)32 3235024  FAX : 32 3226084

TEL : (43)2236 33469  FAX : 2236 33469

TEL : (31)297 241121  FAX : 297 273902

TEL : (34)943 630030  FAX : 943 628799

TEL : (32)1430 7007  FAX : 1430 7008

Содержание SMX-F Series

Страница 1: ...7 FAX 3 7803 4800 TEL 886 2 8227 6900 FAX 2 8227 6818 TEL 66 2 320 1303 FAX 2 322 2477 TEL 852 2 607 1168 FAX 2 607 1000 TEL 86 20 8435 0603 FAX 20 8435 9181 TEL 86 10 6442 7713 FAX 10 6442 7712 TEL 8...

Страница 2: ...23 Maintenance 1 Troubleshooting 26 2 Maintenance Inspection 27 3 Spare Wear parts 31 4 Disassembly Assembly 33 This instruction manual should be kept on hand by the end user for quick reference Conta...

Страница 3: ...gerous situations The symbols on this instruction manual have the following meanings WARNING Nonobservance or misapplication of Warning sec tions could lead to a serious accident which may result in d...

Страница 4: ...itch Wear protective clothing Always wear protective clothing such as eye protection and protective gloves during pipework or dismantlement of the pump Do not remodel the pump A remodelled pump will n...

Страница 5: ...dling a harmful liquid Keep good ventilation in your operating site Countermeasure against efflux Take a protective measurement against accidental chemical efflux and splash at pump or piping breakage...

Страница 6: ...pump without a leakage breaker Secure a leakage breaker to reduce the risk Limitations on operating site and storage Do not install or store the pump in the following places where 1 Ambient temperatu...

Страница 7: ...5 Outline 1 Unpacking Inspection 6 2 Product outline 6 3 Model code 7 4 Part names 8 5 Overview 10...

Страница 8: ...n manual Instruction manual Principle of operation a Running the pump after priming liquid and gas start to move into the pump chamber where gas liquid separation occurs b Once all gas is expelled nor...

Страница 9: ...alumina ceramics Alumina ceramics RF Filled PTFE High purity alumina ceramics Alumina ceramics KK SiC SiC SiC O ring material V FKM E EPDM Impeller code T V 50Hz X Y 60Hz Motor type No code Totally en...

Страница 10: ...STNLS STL 4 220 type M8 20 221 220 type M10 25 14 2 HEX HEAD BOLT STNLS STL 4 M10 25 15 STUD BOLT STNLS STL 5 16 1 NUT STNLS STL 13 M8 16 2 COVER CAP PE 13 17 PLAIN WASHER STNLS STL 13 M8 18 1 SPRING...

Страница 11: ...AD BOLT STNLS STL 4 M10 25 14 2 HEX HEAD BOLT STNLS STL 4 M10 25 15 STUD BOLT STNLS STL 5 16 1 NUT STNLS STL 13 M8 16 2 COVER CAP PE 13 17 PLAIN WASHER STNLS STL 21 M8 18 1 SPRING WASHER STNLS STL 13...

Страница 12: ...local power regulation Pump unit Prime the pump through the prim ing port before operation Arrow label The arrow indicates a rotational direction of the motor Make sure the motor runs in a correct dir...

Страница 13: ...11 Installation 1 Before installation 12 2 Installation location 12 3 Installation 13 4 Pipework 14 5 Wiring 17...

Страница 14: ...A location free from wind rain Except outdoor use 6 A clean atmosphere 7 Non freezing in winter time Installation Do not drop the pump Do not drop hit or drag the pump during carrying in or installat...

Страница 15: ...ction line length Contact us for detail See 4 Pipework for more information on pipework Pipework section describes a basic layout and precautions Foundation work Use a level to check if a foundation i...

Страница 16: ...vents the pump from sucking liquid even if the suction lift is 4m or less the maximum suction lift is 4m Also If a supply tank is too small a liquid level can fluctuate significantly 3 End of suction...

Страница 17: ...opera tion 3 A check valve should be installed When selecting a check valve check the pressure limit in relation to the influence of water hammer or back flow onto the pump Discharge line is too long...

Страница 18: ...ht and moment to the pump are as below Z Y X Z Y X Permissible stress to outlet flange Permissible stress to inlet flange Load direction Pipe dia mm 25 Load Permissible moment to outlet flange Permiss...

Страница 19: ...r specification 4 Electromagnetic switches and push buttons should be installed away from the pump 5 If the pump is used out of doors protect switches from rainwater 6 Outdoor use motors Indoor use mo...

Страница 20: ...18 Operation 1 Operational precautions 19 2 Before operation 20 3 Preparation 22 4 Operation 23...

Страница 21: ...iquid temperature rises in the pump and damages internal parts If the power is interrupted while the pump is running switch off the pump immediately and close discharge valves Otherwise water hammer m...

Страница 22: ...ration WARNING CAUTION Prohibit Do not remodel the pump A remodelled pump will not be warranted Also we are not responsible for a personal injury or property damage due to any modification Be sure to...

Страница 23: ...t a room temperature in flooded suction system Contact us for detail 5 If the magnet coupling the drive and driven magnets is disconnected Stop the pump immediately Liquid can not be pumped at all in...

Страница 24: ...r rotates according to the arrow label 1 Clockwise seen from the motor fan If the motor rotates in reverse interchange two of 3 phase power Precautions for starting stopping the pump In case the pump...

Страница 25: ...lly to obtain a specified discharge pressure or discharge capacity NOTE Start to open close a discharge valve gradually to adjust discharge pressure within one minute after the pump starts to run Alwa...

Страница 26: ...Check that the motor stops slowly and smoothly If it does not stop smoothly inspect the inside of the pump The pump is designed to keep enough liquid for the next self priming operation by siphon cut...

Страница 27: ...25 Maintenance 1 Troubleshooting 26 2 Maintenance Inspection 27 3 Spare Wear parts 31 4 Disassembly Assembly 33...

Страница 28: ...ten suction line Frequency mismatch Match frequency to the pump Suction line is blocked with foreign matters Discharge line is blocked with foreign matters Remove foreign matters Take measures against...

Страница 29: ...Retighten the bolts Clean the pump and get rid of blockage Replace as necessary Replace as necessary Remove the cause or replace the part Replace as necessary Replace the bearing or motor Access limi...

Страница 30: ...s nuts are shown on page 39 Tighten the bolts by applying equal torque 2 Check whether the pump operates smoothly without abnormal noise or vibration 3 Check a liquid level in the supply tank and a su...

Страница 31: ...d by hex socket set screws and they are not loose Decentering of magnet and motor shaft Max 1 10mm Wear tracks on an inner surface Cracks Rear thrust wear degree Contamination in rear casing Wear trac...

Страница 32: ...phase but this is not abnormal Initial wear stops within approximately 100 hours Wear limit of mouth ring Check wear degree of the mouth ring NOTE The mouth ring is 2 mm forward from the impeller when...

Страница 33: ...spacer Impeller code V CFRETFE SMF0007 Y CFRETFE SMF0008 T CFRETFE SMF0054 X CFRETFE SMF0007 6 Plate CFRETFE SMF0009 7 Cap CFRETFE SMF0010 8 Drain cap CFRETFE SMF0011 9 29 Impeller UNIT for CF RF Imp...

Страница 34: ...UNIT for KK Impeller code T CFRETFE SMF0080 Y CFRETFE SMF0081 X CFRETFE SMF0094 11 Magnet capsule UNIT CF SMF0058 SMF0066 RF SMF0059 SMF0067 KF SMF0060 SMF0068 19 Flange CFRETFE SMF0085 26 1 Rear thru...

Страница 35: ...g washer Spring washer Rear casing support Rear casing O ring Plain washer Hex socket set screw Drive magnet Spring washer Hex head bolt Spring washer Hex socket head bolt Spring washer Spring washer...

Страница 36: ...nt Dismantlement 1 Remove the drain cap and drain liquid from the pump unit Liquid can not be drained completely Some liquid remains in the pump head NOTE Do not open the drain cap fully at once Other...

Страница 37: ...th stud bolts on it 6 Remove the rear casing and the combination of the impeller magnet capsule units 7 Pull out straight the combination of the impeller magnet capsule units from the rear casing CAUT...

Страница 38: ...and rear case 10 Remove a plate gasket and O ring 11 Remove a volute spacer if necessary The volute spacer is placed for efficient degassing and contributes to faster self priming completion Keep it...

Страница 39: ...necessary 1 Fit an O ring to the drain cap and screw the cap into the drain port on the front case 2 Press fit the volute spacer by a handpress if it was detached Pay attention to an insertion direc...

Страница 40: ...nly to the RF type Do not forget to attach it 7 Press the spindle into the rear casing by a handpress 8 Combine the impeller and magnet capsule units See page 40 for impeller unit mounting and insert...

Страница 41: ...Carefully place the pump unit in the motor bracket while holding the pump unit CAUTION Be careful not to catch the finger between the motor bracket and the pump unit The pump unit is attracted to the...

Страница 42: ...sule unit always warm the magnet capsule unit in hot water for softening 2 Press the impeller unit into the magnet capsule unit by a handpress At this time make sure that the through holes on the magn...

Страница 43: ...7 FAX 3 7803 4800 TEL 886 2 8227 6900 FAX 2 8227 6818 TEL 66 2 320 1303 FAX 2 322 2477 TEL 852 2 607 1168 FAX 2 607 1000 TEL 86 20 8435 0603 FAX 20 8435 9181 TEL 86 10 6442 7713 FAX 10 6442 7712 TEL 8...

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