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Commissioning, Startup, Operation, and Shutdown

WARNING:

A build-up of gases within the pump, sealing system, or process piping system may result in an

explosive environment. Make sure the process piping system, pump and sealing system are properly
vented prior to operation.

Before the pump is started, the pump must be fully primed and the suction pipe must be full of
liquid. If pump is run dry, then rotating parts within the pump can seize to stationary parts
because they depend upon the pumped liquid for lubrication. Several methods of priming can
be used depending upon the type of installation and service involved.

Prime the pump with the suction supply above the pump

This method of priming the pump is simplest and safest. A float switch in the suction reservoir
can be arranged to stop the pump if there is a failure of liquid supply.
1. Open the suction gate valve and close the discharge gate valve.
2. Remove the vent plug until all air is expelled and water flows through openings.
3. Close the air vent valves, start the pump, and open the discharge gate valve.

The pump will continue to be primed for any future starting.

1. Float switch
2. Suction gate valve
3. Vent plug
4. Discharge gate valve

Figure 19: Suction supply above the pump

Prime the pump with an outside supply

This method ensures that the pump will remain primed if the foot valve is tight. If the foot valve
fails when the pump is standing idle, then the pump will lose its prime. During long idle periods,
the pump can also lose its prime through leakage from the stuffing boxes.
1. Close the discharge gate valve, remove the vent plug, and open the valve in the priming

supply line until all air is expelled and water comes out of the vent openings.

2. Close the air vents, close the valve in the priming supply line, and start pump.
3. Open the discharge gate valve.

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Model 3610, API Type BB1 API 610 11th Edition Installation, Operation, and Maintenance Manual

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Содержание Goulds Pumps 3610

Страница 1: ...Installation Operation and Maintenance Manual Model 3610 API Type BB1 API 610 11th Edition ...

Страница 2: ......

Страница 3: ...res 21 Prepare the baseplate for mounting 21 Prepare the foundation for mounting 22 Install and level the baseplate 22 Install the pump driver and coupling 23 Pump to driver alignment 24 Alignment checks 24 Permitted indicator values for alignment checks 25 Alignment measurement guidelines 25 Attach the dial indicators for alignment 25 Perform angular alignment for a vertical correction 26 Perform...

Страница 4: ...the pump with an ejector 51 Prime with an automatic primer pump 52 Start the pump 53 Pump operation precautions 54 Shut down the pump 55 Make the final alignment of the pump and driver 56 Doweling the pump casing 56 Dowel for motor installation 56 Dowel for cold service 57 Maintenance 58 Maintenance schedule 58 Bearing maintenance 59 Mechanical seal maintenance 59 Disassembly 60 Disassembly precau...

Страница 5: ...ooting 96 Operation troubleshooting 96 Alignment troubleshooting 97 Parts Listings and Cross Sectionals 98 Parts list Model 3610 ball ball 98 Cross sectional diagrams 99 Parts list Model 3610 sleeve ball 100 Cross sectional diagrams 101 Parts list Model 3610 sleeve ktb 102 Cross sectional diagrams 103 Other Relevant Documentation or Manuals 104 Local ITT Contacts 105 Regional offices 105 Model 361...

Страница 6: ... violent explosion All necessary measures must be taken by the end user to ensure this condition is avoided 2 Pumping equipment Installation Operation and Maintenance Instructions IOM manuals clearly identify accepted methods for disassembling pumping units These methods must be adhered to Specifically applying heat to impellers and or impeller retaining devices to aid in their removal is strictly...

Страница 7: ...ics Special rules apply to installations in explosive atmospheres All users must know about the risks of electric current and the chemical and physical characteristics of the gas the vapor or both present in hazardous areas Any maintenance for Ex approved products must conform to international and national standards for example IEC EN 60079 17 ITT disclaims all responsibility for work done by untr...

Страница 8: ...pproval drawing and the product specification Do not modify the equipment without approval from an authorized ITT representative Only use parts that are provided by an authorized ITT representative 6 Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual ...

Страница 9: ...ressurized Take all necessary measures to avoid over pressurization Operating installing or maintaining the unit in any way that is not covered in this manual could cause death serious personal injury or damage to the equipment This includes any modification to the equipment or use of parts not provided by ITT If there is a question regarding the intended use of the equipment please contact an ITT...

Страница 10: ...al situation which if not avoided NOTICE could result in undesirable conditions A practice not related to personal injury Hazard categories Hazard categories can either fall under hazard levels or let specific symbols replace the ordinary hazard level symbols Electrical hazards are indicated by the following specific symbol Electrical Hazard These are examples of other categories that can occur Th...

Страница 11: ... in the work area Avoid all electrical dangers Pay attention to the risks of electric shock or arc flash hazards Always bear in mind the risk of drowning electrical accidents and burn injuries Safety equipment Use safety equipment according to the company regulations Use this safety equipment within the work area Helmet Safety goggles preferably with side shields Protective shoes Protective gloves...

Страница 12: ... Beware of the starting jerk which can be powerful Rinse the components in water after you disassemble the pump Do not exceed the maximum working pressure of the pump Do not open any vent or drain valve or remove any plugs while the system is pressurized Make sure that the pump is isolated from the system and that pressure is relieved before you disassemble the pump remove plugs or disconnect pipi...

Страница 13: ...nnot be energized Do not open the product while it is energized or in an explosive gas atmosphere Make sure that thermal contacts are connected to a protection circuit according to the approval classification of the product and that they are in use Intrinsically safe circuits are normally required for the automatic level control system by the level regulator if mounted in zone 0 The yield stress o...

Страница 14: ...ne by ITT authorized personnel Genuine ITT parts are used Only Ex approved spare parts and accessories authorized by ITT are used in Ex approved products Limitations The warranty does not cover faults caused by these situations Deficient maintenance Improper installation Modifications or changes to the product and installation made without consulting ITT Incorrectly executed repair work Normal wea...

Страница 15: ... if anything is out of order Transportation guidelines Pump handling and lifting Precautions for moving the pump Use care when moving pumps Consult with a lifting and rigging specialist before lifting or moving the pump to avoid possible damage to the pump or injury to personnel WARNING Make sure that the unit cannot roll or fall over and injure people or damage property NOTICE Use a forklift truc...

Страница 16: ...seplate mounted units have lifting points for use with proper lifting devices Figure 2 Example of the proper lifting method for baseplate mounted units without a driver indicating the use of clevices 14 Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual ...

Страница 17: ...on Store the unit free from heat dirt and vibrations Rotate the shaft by hand several times at least every three months Treat bearing and machined surfaces so that they are well preserved Refer to the drive unit and coupling manufacturers for their long term storage procedures For questions about possible long term storage treatment services please contact your local ITT sales representative Model...

Страница 18: ...r flanges are also available ASME Class 300 ring joint ASME Class 600 raised face serrated ASME Class 600 ring joint Impeller The impeller is fully closed and key driven Seal chamber The seal chamber meets API 682 2nd Edition dimensions for improved performance of mechanical seals Customer selected cartridge mechanical seals are standard Power end The power end has these characteristics Carbon ste...

Страница 19: ...y duty shaft has these characteristics Designed for cartridge mechanical seals Minimal shaft deflection at the seal faces 0 002 in 0 051 mm when run in the worst case condition typically minimum flow Critical speed at least 20 above design operating speed Direction of rotation The shaft rotates clockwise or counterclockwise when viewed from the power end Nameplate information Important information...

Страница 20: ...casing Nameplate field Explanation MODEL Pump model SIZE Size of the pump FLOW Rated pump flow in gallons per minute HEAD Rated pump head in feet RPM Rated pump speed in revolutions per minute HYDRO PRESS Hydrostatic pressure at 38 C in pounds per square inch MAX DES WORKING Maximum working pressure at temperature C in pounds per square inch PRESS S N Serial number of the pump CONT ITEM NO Custome...

Страница 21: ...ICE Make sure that the code classifications on the pump are compatible with the specific environment in which you plan to install the equipment If they are not compatible do not operate the equipment and contact your ITT representative before you proceed Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual 19 ...

Страница 22: ...his equipment can result in serious physical injury and or equipment damage Lift equipment only at the specifically identified lifting points Lifting devices such as hoist rings shackles slings and spreaders must be rated selected and used for the entire load being lifted Guideline Explanation comment Make sure that the space around the pump is This facilitates ventilation inspection maintenance s...

Страница 23: ...in and distortion when you tighten the foundation bolts Sleeve type bolts Figure 7 Sleeve type bolts 1 Baseplate 2 Shims or wedges 3 Foundation 4 Sleeve 5 Dam 6 Bolt J type bolts Figure 8 J type bolts 1 Baseplate 2 Shims or wedges 3 Foundation 4 Dam 5 Bolt Baseplate mounting procedures Prepare the baseplate for mounting This procedure assumes you have a basic knowledge of baseplate and foundation ...

Страница 24: ...e a pneumatic hammer make sure that it does not contaminate the surface with oil or other moisture NOTICE Do not chip the foundation using heavy tools such as jackhammers This can damage the structural integrity of the foundation 2 Remove water or debris from the foundation bolt holes or sleeves 3 If the baseplate uses sleeve type bolts then fill the sleeves with a non binding moldable material Se...

Страница 25: ...otal variation from one end or side of the baseplate to the other is 0 015 in 0 38 mm Use the equipment mounting surfaces in order to establish the level 4 Use a non bonding anti seize compound such as paste wax to coat the portions of the jackscrews that will contact the grout This facilitates removal of the screws after grouting NOTICE Do not use oils or liquid wax 5 Thread the nuts onto the fou...

Страница 26: ...ormance NOTICE Alignment procedures must be followed to prevent unintended contact of rotating parts Follow coupling manufacturer s installation and operation procedures Alignment methods Three common alignment methods are used Dial indicator Reverse dial indicator Laser Follow the instructions from the equipment manufacturer when you use the reverse dial indicator or laser methods Detailed instru...

Страница 27: ...rature The tolerance of the indicator is 0 0005 in in 0 0127 mm mm of indicator separation at operating temperature Alignment measurement guidelines Guideline Explanation Rotate the pump coupling half and the driver This prevents incorrect measurement coupling half together so that the indicator rods have contact with the same points on the driver coupling half Move or shim only the driver in orde...

Страница 28: ...gative The coupling halves are farther apart at the bottom than at the top Perform one of these steps Add shims in order to raise the feet of the driver at the shaft end Remove shims in order to lower the feet of the driver at the other end Positive The coupling halves are closer at the bottom than at the top Perform one of these steps Remove shims in order to lower the feet of the driver at the s...

Страница 29: ...r location of table for the proper cold alignment value based on the motor temperature rise and the pump operating temperature Before you start this procedure make sure that the dial indicators are correctly set up A unit is in parallel alignment when the parallel indicator P does not vary by more than 0 002 in 0 05 mm as measured at four points 90 apart at the operating temperature 1 Set the para...

Страница 30: ...to the left of the pump coupling half X Positive The driver coupling half Y is to the right of the pump coupling half X 4 Slide the driver carefully in the appropriate direction NOTICE Make sure to slide the driver evenly Failure to do so can negatively affect horizontal angular correction Figure 15 Example of incorrect horizontal alignment top view 5 Repeat the previous steps until the permitted ...

Страница 31: ...not use an oil based cleaner because the grout will not bond to it See the instructions provided by the grout manufacturer Grout Non shrink grout is recommended NOTICE It is assumed that the installer who grouts the baseplate has knowledge of acceptable methods More detailed procedures are described in various publications including API Standard 610 latest edition Appendix L API RP 686 Chapter 5 a...

Страница 32: ... suction side This action can result in decreased performance unexpected heat generation and equipment damage CAUTION Flange loads from the piping system including those from the thermal expansion of the piping must not exceed the limits of the pump Casing deformation can result in contact with rotating parts which can result in excess heat generation sparks and premature failure Piping guidelines...

Страница 33: ... fasteners of the proper size and material Replace all corroded fasteners Make sure that all fasteners are properly tightened and that there are no missing fasteners Suction piping checklist Performance curve reference CAUTION Vary the capacity with the regulating valve in the discharge line Never throttle the flow from the suction side This action can result in decreased performance unexpected he...

Страница 34: ...xplanation comment Checked Make sure that the suction piping This helps to prevent the occur is free from air pockets rence of air and cavitation in the pump inlet Check that the suction piping slopes upwards from the liquid source to the pump inlet If the pump is not self priming Use a foot valve with a diameter check that a device for priming the that is at least equivalent to the pump is instal...

Страница 35: ...n the liquid flow If increasers are used check that they are installed between the pump and the check valve If quick closing valves are installed in This protects the pump from surges and water the system check that cushioning de hammer vices are used Bypass piping considerations When to use a bypass line Provide a bypass line for systems that require operation at reduced flows for prolonged perio...

Страница 36: ...ing mechanical seal flush or other special features supplied with the pump Consult the pump data sheet for specific auxiliary piping recommendations Checklist Check Explanation comment Checked Check that the minimum flow for each component is 1 gpm 4 lpm If the bearing and seal chamber cover cooling are provided then the auxiliary piping must flow at 2 gpm 8 lpm Check that the cooling water pres s...

Страница 37: ... driver power will result in serious physical injury Electrical connections must be made by certified electricians in compliance with all international national state and local rules Refer to driver coupling gear manufacturers installation and operation manuals IOM for specific instructions and recommendations Operating the pump in reverse rotation can result in the contact of metal parts heat gen...

Страница 38: ...bolts without removing this end plate if maintenance of internal pump parts is necessary 7 Remove the pump half of the coupling guard a Slightly spread the bottom apart b Lift upwards Figure 18 Coupling guard removal Check the rotation Frame Mounted WARNING Operating the pump in reverse rotation can result in the contact of metal parts heat generation and breach of containment Always disconnect an...

Страница 39: ... gap between the coupling halves must be set in a different manner If specific directions are not indicated in the motor instructions then follow this procedure NOTICE If the driver was mounted at the factory the setting for the coupling is already determined a Slide the rotor towards the outboard end of the motor as far as it will go and mark the shaft at the motor frame b Slide the rotor towards...

Страница 40: ...nnect and lock out driver power will result in serious physical injury Electrical connections must be made by certified electricians in compliance with all international national state and local rules Refer to driver coupling gear manufacturers installation and operation manuals IOM for specific instructions and recommendations Required parts These parts are required 1 End plate drive end 2 End pl...

Страница 41: ... the holes in the end cover e Replace the three thrust bearing end cover screws and torque to the values shown in the Maximum torque values for fasteners table f Replace the coupling hub if removed and the spacer portion of the coupling Refer to the instructions from the coupling manufacturer for assistance Complete any coupling adjustments before you proceed with the coupling guard assembly 2 Sli...

Страница 42: ...align the nut with the round hole at the front end of the guard half with nut on the outside 4 Insert a push nut between the other flat tab and the clip on nut 5 Place one washer over the bolt and insert the bolt through the round hole where the push nut and clip on nut are located Be sure to tighten the bolt firmly 40 Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Mainten...

Страница 43: ...coupling guard half and place it over the installed coupling guard half so that the annular groove in the remaining coupling guard half faces the driver 1 Annular groove 2 Coupling guard half 3 Driver Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual 41 ...

Страница 44: ...he bolt 9 Slide the rear coupling guard half towards the motor so that it completely covers the shafts and coupling 1 Driver 2 Slide to fit 10 Install clip on nut on the center slot of the flat tabs on the bottom part of the coupling guard Keep the nut on the outside 11 Insert a a plain washer and a push nut between the other flat tab and the clip on nut Be certain that the push nut is nearest the...

Страница 45: ...d premature failure Avoid equipment damage Refer to driver coupling gear manufactures IOM for instructions and recommendations for lubrication Pumps are shipped without oil You must lubricate oil lubricated bearings at the job site Ring oil lubrication Ring oil lubricated bearings are standard Bearing housings are supplied with constant level oilers and sight glasses Make sure that oil rings are p...

Страница 46: ...es run between 120 F 49 C and 180 F 82 C and you can use an oil of ISO viscosity grade 68 at 100 F 38 C If temperatures exceed 180 F 82 C refer to the table for temperature requirements Temperature Oil requirement Bearing temperatures exceed 180 F 82 C Use ISO viscosity grade 100 Bearing temperatures are generally about 20 F 11 C higher than bear ing housing outer surface temperatures Pumped fluid...

Страница 47: ... pump to freezing conditions Drain all liquid that is inside the pump and the cooling coils Failure to do so can cause liquid to freeze and damage the pump Before lubricating with purge oil mist make sure that the bearing frame is properly lubricated See Lubricate the bearings with oil The oil requirements for ring oil lubricated bearings also apply to oil mist lubricated bearings NOTICE Oil mist ...

Страница 48: ...ged because it is not required in the oil mist system 2 On the thrust housing replace the 1 4 in NPT plug with an oil mist fitting Replace the 1 2 in NPT plug with a 1 2 in to 1 4 in bushing and insert an oil mist fitting provided by the oil mist system manufacturer Oil mist connections A Radial and thrust 1 4 in B Thrust only 1 2 in C Radial and thrust drain NOTICE In both housings the inboard ch...

Страница 49: ...aged Other mechanical seal types For other types of mechanical seals refer to the instructions provided by the seal manufacturer for installation and setting Connection of sealing liquid for mechanical seals Seal lubrication is required Seal faces must have liquid film between them for proper lubrication Locate the taps using the illustrations shipped with the seal Seal flushing methods You can us...

Страница 50: ...gate valve and close the discharge gate valve 2 Remove the vent plug until all air is expelled and water flows through openings 3 Close the air vent valves start the pump and open the discharge gate valve The pump will continue to be primed for any future starting 1 Float switch 2 Suction gate valve 3 Vent plug 4 Discharge gate valve Figure 19 Suction supply above the pump Prime the pump with an o...

Страница 51: ...m the stuffing boxes 1 Close the discharge gate valve and open the valve in the line to the priming pump Do not remove the vent plug 2 Release air from the pump and suction piping until water flows from the priming pump 3 With priming pump running close the valve in the priming line start the pump and open the discharge gate valve An alternate method is to reverse the connections on the priming pu...

Страница 52: ...usting all liquid from the discharge line due to a leaky foot valve The foot valve must be capable of withstanding the static head pressure of the system 1 After subsequent idle periods open the air vents and open the valve in the bypass line around the discharge check and gate valves until liquid flows through the air vent openings 2 Close the air vents and the bypass shutoff valve 3 Start the pu...

Страница 53: ...ssed air or water under pressure 1 Connect the ejector to the tapped opening in the top of the pump casing 2 Close the discharge gate valve and open valve E in the steam air or water pressure supply line 3 Open valve S in the suction pipe of the ejector connected to the pump casing Air will be evacuated and liquid will be drawn up into the suction pipe and pump casing 4 When all air is evacuated d...

Страница 54: ... The system also works well where there is any quantity of air entrained in the pumped fluid 1 Install a vacuum tank with a vacuum gauge near the primer pump 2 Set the vacuum switch to automatically start or stop the primer pump according to the vacuum required to keep the system primed 1 To primer pump 2 Priming valve 3 These lines must slope upward from the pump in order to eliminate air pockets...

Страница 55: ...rectly prior to starting pump Before you start the pump you must perform these tasks Open the suction valve Open any recirculation or cooling lines 1 Fully close or partially open the discharge valve depending on system conditions 2 Start the driver 3 Slowly open the discharge valve until the pump reaches the desired flow 4 Immediately check the pressure gauge to ensure that the pump quickly reach...

Страница 56: ...000 Make sure to operate the pump at or near the rated conditions Failure to do so can result in pump damage from cavitation or recirculation Ensure that pump and systems are free of foreign objects before operating and that objects cannot enter the pump during operation Foreign objects in the pumpage or piping system can cause blockage of flow which can result in excess heat generation sparks and...

Страница 57: ...to do so can cause rotating parts to score or seize Avoid cavitation Failure to do so can cause damage to the internal surfaces of the pump Operation under freezing conditions NOTICE Do not expose an idle pump to freezing conditions Drain all liquid that is inside the pump and the cooling coils Failure to do so can cause liquid to freeze and damage the pump Shut down the pump WARNING The pump can ...

Страница 58: ...ve the coupling guard in the Maintenance chapter 4 Check the alignment while the unit is still hot See Pump to driver alignment in the Installation chapter 5 Reinstall the coupling guard 6 Restart the pump and driver Doweling the pump casing You must dowel the pump casing to the baseplate pedestals in order to maintain the proper pump position There are two methods for doweling the pump casing Whe...

Страница 59: ...ll through the baseplate pedestal Doing so can result in leakage of cooling water 1 Drill two holes through the pump foot and pump pedestal Position each hole between the hold down bolt and the end of the pump foot at the coupling end on both sides 2 Ream the holes with a number 7 taper pin reamer to the proper fit with the taper dowel pins Insert the pins deep enough so that only the threaded por...

Страница 60: ...ion Inspect the discharge pressure Inspect the temperature Check that there is no leakage from the mechanical seal Three month inspections Perform these tasks every three months Check that the foundation and the hold down bolts are tight Check the mechanical seal if the pump has been left idle and replace as required Change the oil every three months 2000 operating hours at minimum Change the oil ...

Страница 61: ...g such as plan 23 require manual venting prior to operation Failure to do so will result in excess heat generation and seal failure Cooling systems such as those for bearing lubrication and mechanical seal systems must be operating properly to prevent excess heat generation sparks and premature failure The mechanical seal must have an appropriate seal flush system or excess heat generation and sea...

Страница 62: ...d The unit and the components can be heavy Use proper lifting methods and wear steel toed shoes at all times The pump can handle hazardous and toxic fluids Identify the contents of the pump and observe proper decontamination procedures in order to eliminate the possible exposure to any hazardous or toxic fluids Wear the proper personal protective equipment Potential hazards include but are not lim...

Страница 63: ...afe place 6 Remove the coupling guard 501B Refer to Remove the coupling guard in the Commissioning Startup Operation and Shutdown chapter 7 Unbolt and remove the coupling spacer 235B Follow the instructions provided by the coupling manufacturer for assistance 8 Remove the coupling guard pump endplate 234A 9 Remove the coupling nut 520 from the tapered shaft end on the pump 10 Remove the coupling h...

Страница 64: ... the casing flange The connection point of the housing to the casing is referred to as the saddle 3 Unbolt the bearing housing from the saddle by removing the four nuts 427J 4 Remove the studs 371T Rotate the bearing housing in order to remove the inboard end cover bolts 371C 5 Remove the oil ring 114 6 Pull the bearing housing 134 off the shaft The gasket 360A remains on the bearing housing 7 Loo...

Страница 65: ...earing cover 160A the inboard labyrinth seal 333A and the inner bearing cover bolts 371C 10 Remove the seal plate nuts 355 and the mechanical seal 250 Refer to the instructions provided by the mechanical seal manufacturer Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual 63 ...

Страница 66: ... end cover bolts 371C 5 Remove the thrust oil ring 114A 6 Pull the bearing housing 134 off the shaft 7 Remove the locknut 136 and the lockwasher 382 8 Remove the oil ring sleeve 323 which is held in place by the thrust locknut 136 9 Use a bearing puller in order to remove the thrust bearing 112A from the shaft 122 The inner race on this inner duplex bearing remains on the shaft when the bearing is...

Страница 67: ...ial end sleeve ball bearing pumps 1 Remove the two dowel pins between the upper and lower halves of the bearing housing 134 2 Remove the hex screws that connect the upper and lower halves of the bearing housing 3 Tighten the two jackscrews on the horizontal parting flanges of the bearing housing in order to separate the two halves 4 Remove the top half of the bearing housing with the upper half of...

Страница 68: ... casing flange 6 Loosen and remove the nuts 427J that hold the bearing housing in place 7 Rotate the lower half of the sleeve bearing 117 around the shaft 122 in order to remove the bearing from the lower housing 8 Remove the lower half of the bearing housing 66 Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual ...

Страница 69: ...intenance 9 Remove the outboard labyrinth seal 332A the two oil rings 114 and the inboard labyrinth seal 333A Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual 67 ...

Страница 70: ...g housing 134A from the lower half a Remove the dowel pins between the upper and lower halves of the bearing housing 134A b Remove the hex head screws that connect the upper and lower halves of the bearing housing 134A c Tighten the jackscrews in order to separate the housing halves 68 Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual ...

Страница 71: ...t bearing 134A housing with the upper half of the sleeve bearing 117 Notice that the bearing is pinned to the housing 3 Remove the outboard oil ring 114A Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual 69 ...

Страница 72: ...Remove this inner race by applying heat Do this away from the pump site WARNING The pump may handle hazardous and or toxic liquids Trapped or undrained liquid can cause explosions when heat is applied Never apply heat at the pump site for this reason Heat can also distort machined surfaces S group pumps have a bearing spacer 217 12 Remove the two oil rings 323 located at the sleeve bearing 13 Remo...

Страница 73: ... and remove the case parting nuts 425 3 Use the jackscrews provided with the pump to loosen the upper half of the casing 100 4 Use a sling in order to lift the upper half from the casing Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual 71 ...

Страница 74: ...30 762 12x14 20Q 35 889 14x16 20Q 35 889 L 10x12 22Q 35 889 8x10 23A 35 889 8x10 23SA 35 889 14x18 20A 35 889 12x14 23A 35 889 12x16 23B 40 1016 XL 12x16 23C 40 1016 10x14 26Q 40 1016 8x12 27A 40 1016 XLX 12x16 27A 40 1016 16x18 17A 40 1016 XXL 16x20 24A 40 1016 12x18 26A 40 1016 XX 14x20 26A 40 1016 5 Position the slings around the impeller 101 on the locknuts 124 and 130 6 Lift the rotor out of ...

Страница 75: ... gasket surfaces and alignment fits to remove rust and debris Repair or replace these parts if you notice any of these conditions Localized wear or grooving that is greater than 1 8 in 3 2 mm deep Pitting that is greater than 1 8 in 3 2 mm deep Irregularities in the casing gasket seat surface Wear ring clearances that exceed the values in the Minimum running clearances table NOTICE When clearances...

Страница 76: ...e Impeller checks Check and clean the impeller bore diameter Impeller areas to inspect A Shroud B Wear ring C Vane Oil ring replacement Oil rings must be as round as possible in order to function properly Replace oil rings if they are worn distorted or damaged beyond reasonable repair 74 Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual ...

Страница 77: ...each overhaul and disassembly Inspect the seats They must be smooth and free of physical defects In order to repair worn seats skin cut them in a lathe while you maintain dimensional relationships with other surfaces Replace parts if the seats are defective Additional parts Inspect and either repair or replace all other parts if inspection indicates continued use would be harmful to satisfactory a...

Страница 78: ...ble Table 2 Shaft and rotor runout requirements Characteristic Requirement Flexibility factor L4 D2 1 9x109 mm 3 0x106 in Allowable shaft runout TIR 25 µm 0 0010 in Component fit to shaft Clearance Allowable rotor radial runout TIR 75 Î m 0 0030 in Total indicated runout of impeller hubs and sleeves Figure 25 Fully assembled rotor Bearings inspection Condition of bearings Do not reuse bearings The...

Страница 79: ...CBM 5 1181 2 3628 5 1191 2 3623 L LX 6313 7313 BECBM 5 5118 2 5597 5 5128 2 5592 XL 6318 7318 BECBM 7 4809 3 5440 7 4820 3 5434 X XXL XLX 6320 7320 BECBM 8 4652 3 9377 8 4663 3 9371 XX 6224 7320 BECBM 8 4652 Thrust Radial 8 4663 3 9377 4 7255 3 9371 7 7249 Bearing housings Perform these checks when you inspect the bearing housings Check that the bearing housings are very clean with no burrs Remove...

Страница 80: ...proper procedures can result in sparks unexpected heat generation and equipment damage 1 Remove the wear rings a Remove the setscrews b Remove the wear rings from the casing 100 and the impeller 101 Use suitable pry or puller tools to force the rings from the fits You can also machine the rings for removal CAUTION Excessive machining can damage ring fits and render parts unusable 2 Install the wea...

Страница 81: ...e clearance or not following any of the proper procedures can result in sparks unexpected heat generation and equipment damage All replacement impeller wear rings except those that are hard faced are supplied 0 020 in to 0 030 in 0 508 mm to 0 762 mm oversize See the table Minimum running clearances for final running clearances Machine the impeller rings accordingly Spare hard faced impeller wear ...

Страница 82: ...12 999 300 00 to 324 99 0 024 0 61 13 000 to 13 999 325 00 to 349 99 0 025 0 63 14 000 to 14 999 350 00 to 374 99 0 026 0 66 15 000 to 15 999 375 00 to 399 99 0 027 0 69 16 000 to 16 999 400 00 to 424 99 0 028 0 71 17 000 to 17 999 425 00 to 449 99 0 029 0 74 18 000 to 18 999 450 00 to 474 99 0 030 0 76 19 000 to 19 999 475 00 to 499 99 0 031 0 79 20 000 to 20 999 500 00 to 524 99 0 032 0 81 21 00...

Страница 83: ...s a right hand thread the other one has a left hand thread If this is a repair it is likely that only one locknut was removed Keep the second locknut on the shaft in order to maintain the impeller centering Use the previously recorded dimension from the bearing shoulder to the face of the impeller hub or refer to the Impeller setting table in the Disassembly section NOTICE Make sure the threads ar...

Страница 84: ...enter the impeller in the discharge volute Move and position the throat bushing along with the case wear ring such that these components are located on the proper bores and that the anti rotation pins are fully seated in their respective slots 3 Use straps and a crane assembly to assemble the upper half of the casing 4 Torque the head bolts to the values found in the Maximum torque values for fast...

Страница 85: ...t Do not tighten the gland nuts at this time Figure 26 Mount the cartridge mechanical seal on the radial end Figure 27 Mount the cartridge mechanical seal on the thrust end Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual 83 ...

Страница 86: ...he housings in a different location 4 Check the seal chamber face runout a With a dial indicator mounted on the shaft rotate the shaft so that the indicator rides along the seal chamber face for 360 b If the total indicator reading exceeds the allowable runout as this table shows determine the cause and make corrections Frame group Nameplate radial Maximum allowable total indicator bearing reading...

Страница 87: ...ing assembly is fully cooled remove the locknut install the lockwasher 382 and install the locknut f Hand tighten the locknut with a spanner wrench Do not over tighten the bearing Tap the end of the spanner wrench with light strikes from a dead blow hammer while you note the location of the next available lockwasher tab that aligns with the slots in the locknut The turning resistance of the nut in...

Страница 88: ... cover capscrews 371C 6 Install the oil ring 114A 7 Install the bearing end cover 109 and the bearing end cover gasket 360A with the outboard end cover capscrews 371C 8 When new bearings are installed you must measure the axial end play a Bolt the end cover to the thrust housing b Move the shaft axially from the coupling end c Measure the shaft axial movement with a dial indicator mounted on the r...

Страница 89: ...onto the shaft 3 Assemble the radial bearing 168 onto the shaft 122 The bearings are interference fit a Preheat the bearings with an electronic induction heater The induction heater also demagnetizes the bearings CAUTION Wear insulated gloves when you use a bearing heater Bearings get hot and can cause physical injury NOTICE Do not use a torch and do not force b Coat the internal surface of the be...

Страница 90: ...l the oil ring 114 7 Install the end cover gasket on the outboard side 360A 8 Assemble the outboard labyrinth seal 332A into the outboard radial end cover 160 a Clean the end cover with a solvent b Fit the labyrinth seal 332A into the bore of the cover 160 c Tap the seal in with a hammer NOTICE Make sure that the expulsion port is at the 6 o clock position and is properly seated 9 Install the end ...

Страница 91: ...Maintenance Assemble the thrust end sleeve ball bearing pumps 1 Install the inboard labyrinth seal 333A Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual 89 ...

Страница 92: ...g resistance of the nut increases as it tightens Plan the alignment of the lockwasher tab with the locknut fully tightened If the locknut is still turning with light strikes with the hammer then continue to tighten the locknut until the next available tab is aligned with a slot Do not use heavy strikes with the hammer If it is not possible to reach the next tab then loosen the locknut to align wit...

Страница 93: ...easure the axial end play a Bolt the end cover to the thrust housing b Move the shaft axially from the coupling end c Measure the shaft axial movement with a dial indicator mounted on the radial bearing housing This table shows the clearance requirements between the thrust bearing end cover and the bearing Bearing type Clearance in inches millimeters Ball ball 0 005 0 010 0 127 0 254 Sleeve ball 0...

Страница 94: ...a Place the lower half of the sleeve bearing 117 onto the shaft 122 and slide it around the shaft into the lower bearing housing moving the oil rings accordingly Position the inboard oil rings 114 in the grooves on the sleeve bearings b Install the dowel pins 469J in the pre drilled dowel pin holes between the housing flange and the case bearing flange c Tighten the nuts 427J on the bearing housin...

Страница 95: ...he thrust end sleeve ball bearing pumps for sleeve bearing reassembly Also see the instructions provided by Kingsbury for specific information regarding this tilting pad hydrodynamic bearing Post assembly checks NOTICE Rotate shaft by hand to ensure it rotates smoothly and there is no rubbing which could lead to excess heat generation sparks and premature failure Perform these checks after you ass...

Страница 96: ...6 12 22 30 33 45 39 53 59 80 63 86 95 129 5 8 11 30 41 45 62 54 74 81 110 87 118 131 177 3 4 10 53 72 80 108 66 90 99 135 154 209 231 314 7 8 9 85 116 128 173 106 144 159 216 248 337 372 505 1 8 128 174 192 261 159 216 239 324 371 504 557 755 1 1 4 8 N A N A N A N A 766 1039 1149 1558 1 3 8 8 N A N A N A N A 1039 1409 1559 2114 1 1 2 8 N A N A N A N A 1371 1859 2057 2789 1 3 4 8 N A N A N A N A 22...

Страница 97: ...erial number and indicate the part name and item number from the relevant sectional drawing It is imperative for service reliability to have a sufficient stock of readily available spare parts Stock these spare parts where applicable Cartridge mechanical seal Thrust bearing duplex pair 112A Oil rings 114 323 Sleeve bearings two 117 sleeve bearing construction only Impeller locknut radial 124 Impel...

Страница 98: ...r are not aligned properly Realign the pump and driver hot There is not sufficient lubrication Check the lubricant for suitability and level The lubrication was not cooled properly Check the cooling system The pump is noisy or vi The pump and driver are not aligned properly Realign the pump and driver brates The impeller is partly clogged Back flush the pump in order to clean the impeller The impe...

Страница 99: ...ed angular or parallel slide the pump and driver until you achieve horizontal alignment The baseplate is not leveled properly and 1 Determine which corners of the base is probably twisted plate are high or low 2 Remove or add shims at the appropri ate corners 3 Realign the pump and driver Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual 97 ...

Страница 100: ...6983 2446 6983 6186 6170 6786 2229 2229 125 Throat Bushing 1001 2245 2245 6983 2245 6983 6187 6171 6787 2445 2445 130 Impeller Locknut Thrust 2446 2446 2446 6983 2446 6983 6186 6170 6786 2229 2229 134 Bearing Housing Radial 1212 136 Bearing Locknut 142 Impeller Wear Ring 1001 2446 2446 6983 2446 6983 6186 6170 6786 1071 1071 160 Bearing End Cover Radial Out 1212 board 160A Bearing End Cover Radial...

Страница 101: ...Parts Listings and Cross Sectionals Cross sectional diagrams Model 3610 ball ball Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual 99 ...

Страница 102: ...1 124 Impeller Locknut Radial 2446 2446 2446 6983 2446 6983 6186 6170 6786 2229 2229 125 Throat Bushing 1001 2245 2245 6983 2245 6983 6187 6171 6787 2445 2445 130 Impeller Locknut Thrust 2446 2446 2446 6983 2446 6983 6186 6170 6786 2229 2229 134 Bearing Housing Radial 1212 134A Bearing Housing Thrust 1212 136 Bearing Locknut 142 Impeller Wear Ring 1001 2446 2446 6983 2446 6983 6186 6170 6786 1071 ...

Страница 103: ...Parts Listings and Cross Sectionals Cross sectional diagrams Model 3610 sleeve ball Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual 101 ...

Страница 104: ...5 2245 6983 2245 6983 6187 6171 6787 2445 2445 130 Impeller Locknut Thrust 2446 2446 2446 6983 2446 6983 6186 6170 6786 2229 2229 134 Bearing Housing Radial 1212 134A Bearing Housing Thrust 1212 142 Impeller Wear Ring 1001 2446 2446 6983 2446 6983 6186 6170 6786 1071 1071 164 Casing Wear Ring 1001 2245 2245 6983 2245 6983 6942 6171 6787 1265 1265 178 Impeller Key 2226 2226 2226 2226 2226 2226 2435...

Страница 105: ...Parts Listings and Cross Sectionals Cross sectional diagrams Model 3610 sleeve ktb Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual 103 ...

Страница 106: ...ther Relevant Documentation or Manuals For additional documentation For any other relevant documentation or manuals contact your ITT representative 104 Model 3610 API Type BB1 API 610 11th Edition Installation Operation and Maintenance Manual ...

Страница 107: ...s 44 1297 630250 44 1297 630256 Millwey Rise Industrial Estate Axminster Devon England EX13 5HU Latin America ITT Goulds Pumps 562 544 7000 562 544 7001 Camino La Colina 1448 Condominio Industrial El Rosal Huechuraba Santiago 8580000 Chile Middle East and Africa ITT Goulds Pumps 30 210 677 0770 30 210 677 5642 Achileos Kyrou 4 Neo Psychiko 115 25 Athens Greece Model 3610 API Type BB1 API 610 11th ...

Страница 108: ...n http www gouldspumps com Goulds Pumps 240 Fall Street Seneca Falls NY 13148 USA Tel 1 800 446 8537 Fax 315 568 2418 Form en_US 2015 04 IOM 3610 2015 ITT Corporation The original instruction is in English All non English instructions are translations of the original instruction ...

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