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Содержание c223 turbo

Страница 1: ...SUPPLEMENT ISUZU MOTORS LIMITED...

Страница 2: ...rations and specificatioins con tained in this manual are based on the latest product information available at the time of publication The right is reserved to make changes at any time without notice...

Страница 3: ...e the chance of cable damage and burning due to short circuiting 4 Use a cover on body seats and floor to protect them against damage and contamination 5 Brake fluid and anti freeze solution must be h...

Страница 4: ...e applicable section by refering to the index This manual includes General information section in which service data maintenance items and specifications with torques are included Each section include...

Страница 5: ...lmk bolt m High d ld hift rod d r6nt b ll ipri 0 nd cat 421 High ard low thift lork ldk wit 422 nrar covar arsmbly 23 ldl h tl thim 24 ldla th ft vd 25 Front output lhalt dirt ne pi 6 26 Front outpul...

Страница 6: ...ndicates the step of ser vice to be followed Refer to the following paragraph for meaning of each symbol Service data and specif ications are listed in table 9 The section following illustration s dea...

Страница 7: ...type Cooling method Cooling water capacity Water pump type Thermostat type Air cleaner type Battery type voltage Generator Voltage Starter Voltage titers liters capacity output v v A V KW mm kg tg cm...

Страница 8: ...r type turbine type compressor type Maximumspeed rpm Maximumair delivery kg min Maximum pressure ratio Wastgate controlcariblation mmHg Boost pressure mmHg TBO209 Radial inward flow Radial outward flo...

Страница 9: ...bon steel l 7T High carbon steel 9T Alloy steel 6 x 1 O 8 x 1 25 10 x 1 25 1O x 1 5 r t 12 x 1 fr 12 x 1 75 14 x 1 5 14 x 2 O 16 x 1 5 116 x 2 0 8 x 1 5 Q r O x 1 5 22 1 s 24 io 0 4 o 8 0 8 1 8 2 1 3...

Страница 10: ...1 8 GENERAL INFORMATION MAJOR PARTS FIXING BOLTS Cylinder head and injection pump kg m 4 Y ffi1 1 3 1 8 1F13 1 8 2 411T171 2 2 3 2116 231 t C __ tr O H 16 18 116 130...

Страница 11: ...cified angle in sequence above Angle Apply bisulfide molybdenum grease to thread and contact sur face when using used bolt See the illustrationl Turn the crankshaft in normal direction of rotation and...

Страница 12: ...GER Disconnect boost hose at injection pump side lnstall boost pressure gauge Take measurement with specified engine speed at no load 1 2 3 Check boost hoses for loose connection or leakage Check turb...

Страница 13: ...GENERAL INFORMATION 1 11 Check oil line for leakage restriction or damage...

Страница 14: ...RIES MOBIL DELVAC SUPER MOBIL DELVAC SHC SHELL RIMULA CT OIL SHELL RIMULA X OIL SHELL MYRINA OIL SUNFLEET SUPER C SUNFLEET DIESELUBE SUNFLEET DIESELUBE XD TEXACO URSA OIL SUPER TEXACO URSA OIL LA 3 TO...

Страница 15: ...rade N Three Bond Belco Bond No 4 Belco Bond No 5 Belco Bond 2Ol Three Cement Super Three Cement Sealock No 1OO0 TB 1 1 04 TB 1 1 05 TB 1 102 TB 1 521 B TB 1 741 T8 2302 Seal End Seal End No 22S Seal...

Страница 16: ...ENGINE ASSEMBLY 2_1 SECTION 2 ENGINE ASSEMBLY INDEX 1 n I lnspection and repair 2 2 GENERAL DESCRIPTION...

Страница 17: ...andard Limit 1st compression ring o 120 o 155 o 185 2nd compression ring 0 050 0 085 o 1 15 Oilring 0 030 0 070 0 100 Piston ring Remove deposit of carbon from piston rings and check for wear and dama...

Страница 18: ...bly Tighten the cylinder head bolts in sequence as shown in the figure Torque Tighten the cylinder head bolts to the specified angle in sequence above Angle Apply bisulfide molybdenum grease to thread...

Страница 19: ...3 1 sEcTloN 3 LUBRICATING SYSTEM INDEX CONTENTS PAGE General description 3 1 GENERAL DESCRIPTION fl Oil pres3ure switch Oil filter and cooler assembly I Fitter canridqe llr r r Valve opening pressure...

Страница 20: ...sEcrloN 5 FUEL SYSTEM INDEX PAGE General description 5 1 lnjectionpumpdata 5 2 GENERAL DESCRIPTION...

Страница 21: ...ATA D K K C P No 1 O5 78O 0000 Bosch type No DN l 2SD12T D K K C P No 1 O5 780 2080 Bosch type No EF8S1 1 9A l5Okg cm2 lnner dia 2mm x Outer dia 6mm Length 84Omm O 2kg cmz lso standard test oil lso 41...

Страница 22: ...1 6 Full load speed regulation 2550 1 9 9 25 9 ccll OOOst 590 610 7 O 1 7 Load Timer Adjustment ccl1 OOOst 1 8 ccl1 OOOst 2 Test Specifications 2 1 Timing device 2 2 Supply pump Overflow delivery 2 3...

Страница 23: ...Pump speed rpml 850 1250 Pump speed rpml...

Страница 24: ...00 Cancel speed ccllOOOst 1 8 ccl1 OOOst 2 Test Specifications 2 1 Timing device 2 2 Supply pump Overflow delivery 2 3 Fuel deliveries Speed control lever End stop Switch off ldle stop CSD Adjustment...

Страница 25: ...Pump speed rpm TIMING DEVICE DIAGRAM...

Страница 26: ...EM 6 1 sEciloN 6 INTAKE AND EXHAUST SYSTEM INDEX CONTENTS General description PAGE lntake and exhaust system 6 3 Turbocharger 6_3 Exhaust pipe front 6_7 Emission control system 6_g Positive crankcase...

Страница 27: ...GENERAL DESCRIPTION From air cleaner PGV hose s ir t ffiE r ii lnta Blowdy gns r Fresh air oil...

Страница 28: ...CHARGER REMOVAL Removal steps 1 Rubber hoses 2 Connecting hose and inlet pipe asm 3 Air cleaner and air duct 4 Oilpipe delivery 5 Oilpipe return 6 lnlet pipe 7 Connecting hose 8 lntake manifold 9 Exha...

Страница 29: ...element should be replaced at specified intervals more often when elemqnt is subject to dusty or severe c tions The element should be replaced immediately if found be damaged or fouled lntake manifold...

Страница 30: ...Discard the used nuts and use new nuts whenever removed 3 Exhaust manifold and turbocharger 4 lntake manifold lnstall the manifolds and tighten the bolts and nuts to specifica tion 7 Oil pipe return 8...

Страница 31: ...pe 2 Clamp engine side 3 Clamp hanger 4 Clamp silencer 5 Gasket 6 Pipe assembly front lnstallation steps 1 Pipe assembly front a 2 Gasket 3 Nut lock exhaust pipe to pipe 4 Clamp hanger 5 Clamp engine...

Страница 32: ...EXHAUST SILENSER AND PIPE REAR REMOVAL AND INSTALLATION li Removalsteps 1 Clamp silencer rear 2 Hanger 3 Pipe assembly rear 4 Clamp silencer front 5 Silencer lnstallation steps To install follow the r...

Страница 33: ...e found through inspection PCV valve assembly Check the diaphragm valve for damage and adhesion to seating surface and the oil separator element for wear if any abnormal condition are found replace th...

Страница 34: ...SYSTEM i t lil I I Check valve Check the check valve function lf air flows in the wrong direc tion or if valve is plugged replace the check valve Rubber hose Check the rubber hoses for damage evidenc...

Страница 35: ...is applicable for vehicles in all coun tries except USA and Canada Copyright reserved This manual may not be reproduced or copied in whole or in part without the written consent of ISUZU MOTORS LIMITE...

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