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Isokern

MAGNUM

Fireplace

with Fire-Lite Application

and DM Chimney System

Installation, Operation, Maintenance and Owner’s Manual

MAGNUM Models 82028, 82036, 82042 & 82048

A PRODUCT OF EARTHCORE INDUSTRIES, LLC.

INSTALLER: Leave this manual with the fireplace

CONSUMER: Retain this manual for future reference

Be Sure to Read Entire Manual Before Beginning Construction.

Contents of this manual may change without prior notification.

Issued: September 2018

Revision: 002

Listing Services Report NO. 3159656MID-008 & 3082504-T1

THESE FIREPLACES ARE DESIGNED for USE with:

Solid Wood Logs, PROPANE (LP) or NATURAL GAS (NG), ONLY

THIS MANUAL CAN ONLY BE REPRODUCED IN ITS ENTIRETY

SBCCI NO. 9626

NYC-MEA 241-90-E

ICC Report NO. ESR-2316

LA RR NO. 25483

IBC 2006, IRC 2006, IMC 2006

mportant

This manual contains assembly rules, installation steps, guidelines, use and maintenance

instructions for the MAGNUM 82028, 82036, 82042 & 82048 fireplaces and the DM chimney system, and Fire-Lite

Application with the ECO-STEEL & E Chimney System. This manual must become the property of and

be reviewed by all current and future users of this product. It is the responsibility of the general contractor and

the installer of this product to ensure that the instructions in this manual are followed exactly and that any al-

lowed gas log appliance used in this product be installed in strict accordance with NFPA 58, NFPA 54/ANSI Z223.1

and the gas log manufacturer’s explicit installation, sizing and operation instructions. It is the responsibility of the

general contractor to provide adequate clearances from all firebox surfaces as specified in this manual.

DO NOT install the MAGNUM Series Fireplace in a manufactured

home or mobile home or recreational vehicle.

Содержание MAGNUM 82028

Страница 1: ...C 2006 Important This manual contains assembly rules installation steps guidelines use and maintenance instructions for the MAGNUM 82028 82036 82042 82048 fireplaces and the DM chimney system and Fire...

Страница 2: ...Installation Straight Run 30 31 DM Chimney Installation Offset Run 32 34 DM Brick Ledge 35 37 2 Earthcore Industries MAGNUM Series Fireplace Table of Contents DM Chimney Crown Caps 37 DM Chimney Termi...

Страница 3: ...ights adverse wind conditions or any unusual environmental conditions or factors beyond the manufacturer s control The DM chimney components are field assembled using Earthcore Adhesive to glue the co...

Страница 4: ...with the installation of these fireplaces are construction of proper load bearing founda tion and concrete support slab code required hearth extension substrates and supports proper assembly of compo...

Страница 5: ...bon monoxide detector alarm device wherever gas fired appliances are in use All parties either involved in or associated with the installation service and use of this fireplace must read this entire m...

Страница 6: ...ir during the normal firing process In the event the home is tightly sealed and has modern energy efficient features the com bustion air supply kits may not provide all the air required to support com...

Страница 7: ...IS FIREPLACE HAS NOT BEEN TESTED FOR USE WITH GLASS DOORS TO REDUCE THE RISK OF FIRE OR INJURY DO NOT INSTALL GLASS DOORS IF DOORS ARE USED OPERATE FIREPLACE WITH DOORS FULLY OPEN WHEN BURNING A DECOR...

Страница 8: ...before firebrick CAUTION When using the Isokern brick ledge it is required that the firebox smoke dome assembly include the placement of a 4 x 4 x 3 8 minimum steel angle across the firebox opening Se...

Страница 9: ...Isokern MAGNUM Sidewall Qty 6 NOTE CC is custom cut at factory M94L M94R 36S Isokern MAGNUM Damper End Left Right 16 4 32 1 2 12 Isokern MAGNUM Smoke Dome QTY 2 22 1 2 4 3 4 25 1 4 10 3 4 Isokern MAG...

Страница 10: ...54 Chimney or ECO STEEL ECO STEEL Metal Chimney Pipe NOTE These are inside rough dimensions before firebrick CAUTION When using the Isokern brick ledge it is required that the firebox smoke dome asse...

Страница 11: ...e 3 25 16 34 Isokern MAGNUM Side Sloping Qty 2 28 8 9 2 M90 Isokern MAGNUM Sidewall Qty 8 M94L M94R Isokern MAGNUM Damper End Left Right 16 4 43 11 Isokern MAGNUM Smoke Dome QTY 2 33 4 3 4 25 1 4 10 3...

Страница 12: ...54 Chimney or ECO STEEL ECO STEEL Metal Chimney Pipe NOTE These are inside rough dimensions before firebrick CAUTION When using the Isokern brick ledge it is required that the firebox smoke dome assem...

Страница 13: ...e 3 25 16 34 Isokern MAGNUM Side Sloping Qty 2 28 8 9 2 M90 Isokern MAGNUM Sidewall Qty 8 M94L M94R Isokern MAGNUM Damper End Left Right 16 4 43 11 Isokern MAGNUM Smoke Dome QTY 2 33 4 3 4 25 1 4 10 3...

Страница 14: ...4 Chimney or ECO STEEL ECO STEEL Metal Chimney Pipe NOTE These are inside rough dimensions before firebrick CAUTION When using the Isokern brick ledge it is required that the firebox smoke dome assemb...

Страница 15: ...ate 3 25 16 34 Isokern MAGNUM Side Sloping Qty 2 28 8 9 2 M90 Isokern MAGNUM Sidewall Qty 8 M94L M94R Isokern MAGNUM Damper End Left Right 16 4 53 13 Isokern MAGNUM Smoke Dome QTY 2 33 4 3 4 25 1 4 10...

Страница 16: ...ion and use practices that are beyond the control of the manufacturer can result in situations where clearance requirements as determined through testing and as stated by the manufacturer are not main...

Страница 17: ...em These support slabs can have no wood underpinnings Figure 3 See page 18 for more information on weight loads Concrete support slabs for MAGNUM Series fireplaces must provide the non combustible hea...

Страница 18: ...slab for the fireplace unit Figure 7 Supports for off grade slabs must be concrete or steel and capable of supporting the slab Isokern unit and the chimney For multi floor and back to back installati...

Страница 19: ...nstallation in accordance with the National Fire Protection Association Standard for chimneys fireplaces vents and Solid Fuel Burning Appliances NFPA 211 Clearance to Combustibles The Fire Lite is tes...

Страница 20: ...ire Lite base plate in a Earthcore Adhesive on to the non combustible raised platform IMPORTANT Metal safety strip a metal angle is attached to the Fire Lite stand when shipped This angle is to be re...

Страница 21: ...instructions of the flush hearth application please contact the Technical Department at 1 800 642 2920 When calculating flush hearth height be sure to allow for the four or eight inch 4 or 8 metal sta...

Страница 22: ...expands so typically 31 is allowed on an exterior wall Figure 12 Corner Installation Framing Dimensions The following chart of dimensions detail the positioning of an MAGNUM Series fireplace in a corn...

Страница 23: ...joint as a sign of complete and proper sealing of the joint On broader contact surfaces it is advisable to apply several additional 1 2 beads of the Earthcore Adhesive to the area to assure proper se...

Страница 24: ...ly 1 1 above the top of the concrete support slab Raised Hearth If the design preference is for a raised hearth floor of the fireplace elevated above the room s floor then the base plate can be set on...

Страница 25: ...firebox for level If necessary adjust the top surface of the box assembly for level by inserting a shim supplied with the unit between the lowest wall component and the top surface of the base plate A...

Страница 26: ...ntels will be equal to the width of the fire place model that they serve Properly placed the lintel is to sit on top of the firebox backwall and flush with it the other lintel sits flush with the fron...

Страница 27: ...es of the firebox There will be 3 on both sides of the smoke dome top Please see page 12 for reference 9 Position the smoke dome s sloping side walls at each end of the smoke dome components The slopi...

Страница 28: ...nstalled behind sheathing of gypsum board plywood particle board or other material on the side facing the Isokern The facing material cannot be within 1 to the fireplace side walls Mechanical Vent Sys...

Страница 29: ...n what is known as the 2 foot in 10 foot rule 1 If the horizontal distance from the roof ridge to the opening of the chimney is less than 10 the top of the chimney must be at least 2 above the roof ri...

Страница 30: ...6 tall inner liner starter piece create six inch 6 staggered horizontal joints between the inner liner and the outer liner as the chimney is built up Both the outer liner and the inner liner componen...

Страница 31: ...iten screws Fasten the strap back to the structural wall with two three inch 3 8 minimum wood screws or masonry screws as appropriate Figure 32 Where DM chimneys are built up from the interior walls t...

Страница 32: ...the space between the inner liner and the offset block so that no smoke will be able to spill through the two joints When building offset sequences it is necessary to support the third offset block i...

Страница 33: ...erhead obstruction be sure that the DM chimney blocks can run straight to chimney termination without further overhead obstruction since a second offset sequence is not allowed Figures 36 37 Be sure t...

Страница 34: ...k in the sequence Figure 38 NOTE For offset chimney block sequences that clear the side wall of the firebox below it is allowable to support the first offset block that clears the firebox side wall an...

Страница 35: ...g in a full bed of Earthcore Adhesive Be sure to align the four 2 holes in the brick ledge with the matching holes in the outer liner block below it Return to setting the next inner liner in the seque...

Страница 36: ...eneers built to code height However calculation values for load to the brick ledge due to wind are site specific and based on local variables such as wind speed zone exposure classification eave heigh...

Страница 37: ...ed and installed the same as the large crown cap Figure 43 The small crown cap is intended for use where DM chimneys are to receive thin veneers and cultured stone that do not require the installation...

Страница 38: ...top or the flue liner may be flush with the top surface of the chimney cap Additional anchoring may be used to prevent damage from tornadoes hurricanes or earthquakes A 1 4 to 1 2 diameter hole may b...

Страница 39: ...ck insulation Locking tab design ECO STEEL A lightweight venting solution created so each section connects securely together This versatile system has a 13 inner diameter and 16 outer diameter and is...

Страница 40: ...INECO30OS Insulated 30 Degree Offset Stainless Steel 13ACECO30OS 30 Degree Offset 13ACECOFC Chase Top Flashing 13ACECOSC Storm Collar 13NECOAP Insulated Anchor Plate w Damper Stainless Steel 13ACECO12...

Страница 41: ...OP13 WS ECOP13WS SS Wall Band ECOP13 CTC Chase Top Collar ECOP13AC E30 30 Degree Offset ECOP13 CTF Chase Top Flashing ECOP13 CTC Storm Collar ECOP13AC 12 12 Chimney Section ECOP13AC 18 18 Chimney Sect...

Страница 42: ...himney Section Stainless Steel Component Part Description ECOP13IN KAP Insulated Anchor Plate ECOP13IN KAPD Insulated Anchor Plate w Damper ECOP13IN E15K ECOP13IN E15KSS ECOP13IN E30K ECOP13IN E30KSS...

Страница 43: ...of the chimney cap can be painted with a high temperature rust proof paint Wash the metal surface with a vinegar and water solution to remove any residue before painting Painting the chimney will hel...

Страница 44: ...f the lintel hook The lintel hook should be mounted in a position so as to provide a small amount of tension in the spring attached to the chain The tension is needed to prevent the damper plate from...

Страница 45: ...g must be 4 larger than the chimney s outside diameter to provide at least a 2 clearance all around the chimney The chimney must be centered in this opening 5 Install Firestop A Firestop is required o...

Страница 46: ...r bracket A Support Band may be required by some fireplace manufacturers to keep the chimney vertical and help maintain clearances to combustibles within a chase Clamp the Support Band to the pipe usi...

Страница 47: ...tion 15 and 30 elbows are provided to allow chimneys to avoid framing members or roof peaks A maximum of 30 from vertical is allowed and a total of two elbows for each chimney installation on naturall...

Страница 48: ...ed Figure 59 11 Termination NFPA 211 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances states that chimneys shall extend at least three feet above the highest point where it pas...

Страница 49: ...when the fireplace is not in use It eliminates the need for glass doors opening up many new design options while allowing for a larger view area of the fire and a more natural look The system consists...

Страница 50: ...er will attach to the existing four inch 4 sleeve outside of the unit The six inch adapter includes an additional twenty feet of 6 flex hose for a maximum run of thirty feet 30 WARNING Do not use comb...

Страница 51: ...ust and loose particles from the interior before installing firebrick Keep the fireplace damp while installing firebrick For Best Results 1 After wet sponged interior of firebox apply a 3 8 notch bed...

Страница 52: ...ace front when the code required non combustible finished facings are applied This alignment of firebrick application as shown below Figure 67 allows the firebrick lining to be in the same plane with...

Страница 53: ...ches 8 equal to the projection Combustible projecting mantles up to twelve inches 12 of projection shall not be placed less than fourteen inches 14 from the top of the fireplace opening Combustible ma...

Страница 54: ...smoke back out of the hearth The use of either the DM 54 or ECO STEEL ECO STEEL Chimney flue are the recommended flue types for the MAGNUM models in the outdoor application If the use of ECO STEEL EC...

Страница 55: ...ions In order for the lower fireplace installation to have enough overhead height clearance for its chimney to rise at a thirty degree 30 angle of offset maximum angle of offset as allowed by code and...

Страница 56: ...underpinning the upper unit s floor system C Distance taken away from the direction of the chimney offset from the centerline of the lower or the upper fireplace whichever is the larger plus eight in...

Страница 57: ...owel by trying to rebar or another element until grout has cured 7 Epoxy grout in CMU shall be Simpson set epoxy tie ESR 1772 Hilti hit hy 150 max ESR 1967 or equal 8 Epoxy grout in concrete shall be...

Страница 58: ...uration The first fire of the unit can take place once the minimum 28 day drying period has passed This fire should be especially short Start the first fire slowly with a small amount of paper and kin...

Страница 59: ...roved vendors Doors MUST be kept in the open position when fireplace is in use WARNING Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or other similar liquids to start o...

Страница 60: ...t decorative gas appliance the log set must comply with the Standard for Decora tive Gas Appliance for Installation in Solid Fuel Burning Fireplaces ANSI Z21 60 or Z21 84 and shall also be installed i...

Страница 61: ...Fireplace Serial Number ________________________________________________________________________________ Located on Rating Plate Inside Fireplace Buyer _______________________________________________...

Страница 62: ...______________________________________________________________________________ __________________________________________________________________________________________________ ______________________...

Страница 63: ...______________________________________________________________________________ __________________________________________________________________________________________________ ______________________...

Страница 64: ...s and phone number of the owner and 5 a brief description of the defect Earthcore or any division thereof is not responsible for any labor costs or indirect costs incurred for the replacement of defec...

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