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Isokern Magnum 36 Скачать руководство пользователя страница 1

Isokern

®

MAGNUM

®

Fireplace

and DM chimney system

Installation, Operation, Maintenance and Owner’s Manual

MAGNUM MODELS 36, 42, 48, 60 and 72

A PRODUCT OF EARTHCORE INDUSTRIES, INC.

Important:

This manual contains assembly rules, installation steps and guidelines, and use and maintenance instructions for the MAGNUM Series

fireplace and chimney system. This manual must become the property of and be reviewed by all current and future users of this product. It is the respon-

sibility of the general contractor and the installer of this product that the instructions in this manual are followed exactly and, further that any allowed

gas log appliance used in this product be installed in strict accordance with NFPA 58, NFPA 54/ANSI Z223.1 and the gas log manufacturer’s explicit

installation, sizing and operation instructions. It is the responsibility of the general contractor to provide adequate clearances from all firebox surfaces as

specified in this manual.

Keep This Manual for Future Use

Be Sure to Read Entire Manual Before Beginning Construction.

Contents of this manual may change without prior notification.

SBCCI NO. 9626

NYC-MEA 241-90-E

ICC Report NO. ER5017

LA RR NO. 25483

Revised January 1, 2007 (w)

INTERTEK TESTING SERVICES REPORT NO. 632-912500 / 3082504-T1

THIS MANUAL CAN ONLY BE REPRODUCED IN ITS ENTIRETY

THIS FIREPLACE IS DESIGNED for USE with

SOLID WOOD LOGS, PLUMBED PROPANE

(LP) or NATURAL GAS, ONLY

DO NOT USE or STORE GASOLINE or OTHER

FLAMMABLE LIQUIDS or GASES IN or NEAR

the ISOKERN FIREPLACE

WARNING: If the information in this manual is not followed exactly, a fire or explosion may

result causing property damage, personal injury or loss of life.

© 2005 ECI

Sep 03, 2008

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Содержание Magnum 36

Страница 1: ...log manufacturer s explicit installation sizing and operation instructions It is the responsibility of the general contractor to provide adequate clearances from all firebox surfaces as specified in t...

Страница 2: ...29 Required Clearances to Combustible Framing 30 Required Clearances to Insulation and Vapor Barriers 31 Flush Wall Fire Brick Finish Detail 32 Finish Facing Detail 33 Interior Full Masonry Veneer Fi...

Страница 3: ...back wall front and back smoke dome components and the smoke dome top plate All units use the same side wall pieces The DM 54 chimney system is a dual module masonry chimney system The basic chimney...

Страница 4: ...fireplace opening and hearth extension Each of these important topics will be covered in detail throughout this manual Installation personnel must give special attention to each topic as the installa...

Страница 5: ...air from the outside of the house is accessible to the fire to support normal combustion Fireplaces consume large volumes of air during the normal firing process In the event the home is tightly seale...

Страница 6: ...the units are suitable for use with solid fuel or listed gas appliances Refer to the manufacturer s installation manual for detailed description of clear ances to combustibles and all other installati...

Страница 7: ...x 71 H x 29 D 1600 lbs B A C H G K I B E D F E J TOP PLATE SMALL Part No M77 M77 Fireplace Size 36 W 42 W Quantity 1 1 TOP PLATE LARGE Part No M81 Fireplace Size 48 W Quantity 1 2 5 1 0 4 2 5 1 0 43...

Страница 8: ...ty 2 2 Part No 13 Fireplace Size 48 W Quantity 2 Part No M60 M60 M60 Fireplace Size 36 W 42 W 48 W Quantity 8 8 8 Part No M65 M66 M67 Fireplace Size 36 W 42 W 48 W Quantity 4 4 4 Part No M64L M64L M64...

Страница 9: ...72 89 W x 87 H x 29 D 2900 lbs B 28 28 D 38 38 H 25 25 I 4 4 J 5 5 K 8 8 N M Right Section Front Elevation Top Plan View Plan Section F 62 50 M 17 17 N 10 10 A C 85 E G 54 C D H G I K F E E B A J B 6...

Страница 10: ...y 8 8 Part No M66 M67 Fireplace Size 60 W 72 W Quantity 8 8 Part No M64L M64L Fireplace Size 60 W 72 W Quantity 1 1 Part No M64R M64R Fireplace Size 60 W 72 W Quantity 1 1 Part No M69 M69 Fireplace Si...

Страница 11: ...e fire box opening sides and eight inches 8 above the top of the opening CAUTION Maintain a minimum of three inch 3 clear ance to insulation and vapor barriers CAUTION Combustible objects such as furn...

Страница 12: ...4 Figure 5 The following chart of dimensions is intended to aid in the positioning of an MAGNUM fireplace in a corner condi tion where the DM 54 chimney must turn forty five 45 degrees to align with...

Страница 13: ...onent some mortar should squeeze out along the face of the entire joint as a sign of complete and proper sealing of the joint On broader contact surfaces it is advisable to apply sev eral additional o...

Страница 14: ...When calculating raised hearth height be sure to allow for the three inch 3 thick base plate plus the one and one half inch 1 1 2 thick fire brick floor in addition to the height of the concrete block...

Страница 15: ...s with an eight inch 8 thick damper plate a four piece component group that is to be assembled on top of the firebox The damper plate consists of two long lintel pieces and two short damper plate side...

Страница 16: ...me components and also fit into the haunches at the ends of the front and rear smoke dome components Mortar all contact surfaces Note s The smoke dome sloping sidewalls have a beveled bottom edge so t...

Страница 17: ...a square cut Set the cut M61 pieces into place against the two un cut M61 pieces that are positioned on the centerline of the fireplace location Join the bevel end of the cut pieces with the bevel of...

Страница 18: ...r inch by six inch by five sixteenth inch 4 x 6 x 5 16 one each required seventy three and a half inch 73 1 2 long A four inch by six inch x five sixteenth inch 4 x 6 x 5 16 steel angle needs to span...

Страница 19: ...s given as a suggested angle The angle of bevel could be greater just so the angles cut in the adjoining damper supports join The angle of the bevel cut could be greater just so the bevel cut in each...

Страница 20: ...oke dome pieces should be sevety three and a half inch 73 1 2 Step 15 Repeat STEP 14 on the front damper support Set the front smoke dome components two and thre fourths inch 2 3 4 back from the front...

Страница 21: ...is to have its width cut by five inches 5 The cut edges must then become the butt joint of the two top plates when set into place Figure 43 Therefore the width cuts for each top plate must be on oppos...

Страница 22: ...quired used as is The firebox side wall components are used without modification The side wall pieces stack four high on both the left and right hand ends of the base plate arrangement Figure 47 The s...

Страница 23: ...eenths of an inch 5 16 deep The notch should start at the front face of the side wall component at both the left and right hand walls and run to a point four inches back toward the firebox Figure 53 T...

Страница 24: ...d at the top of the chimney runs When using metal flue systems the dampers are installed at the top of the smoke dome or inline in the chimney system Please consult your local sales represtnative for...

Страница 25: ...igure 63 Step 17 Place one of the four modified smoke dome top big pieces haunch cut off and forty nine and a half inches 49 1 2 bottom length on top of and flush with the first tier of smoke dome com...

Страница 26: ...o the back of the smoke dome The smoke dome top plates should sit flush with the front and back of the smoke dome Figure 67 The top width dimension of the completed smoke dome should measure sixty fiv...

Страница 27: ...nd the air access sleeve for heat expansion The sleeve passes through the firebox wall and must be connected to metal pipe by other either flexible or rigid that leads to the source for outside combus...

Страница 28: ...sure to fire brick line a MAGNUM fireplace Face joints of one quarter inch 1 4 to three eights inch 3 8 give a good appearance to the finished brick work However larger face joint dimensions are also...

Страница 29: ...of the firebox and damper plate This set back dimension allows for one and one half inch 1 1 2 framing plus one half inch 1 2 thick wall board to pass in front of the smoke dome and at the same time...

Страница 30: ...MAGNUM models 36 42 48 and a minimum of nine inch es 9 for MAGNUM models 60 and 72 away from each side of the MAGNUM opening and a minimum of eight inches 8 above the top of the MAGNUM opening Figure...

Страница 31: ...tallation of the Isokern unit It is the general contractor s responsibility to assure that listed clearances to combustible framing and to insulation are maintained throughout the construction of the...

Страница 32: ...lear ance to the Isokern unit in order to maintain the three inch 3 minimum clearance to insulation Figure 82 Never spray the MAGNUM fireplace with any type of sealer insulation or other material If i...

Страница 33: ...the overall fit and finish of the MAGNUM fireplace front when the code required noncombustible finished facings are applied This alignment of fire brick application as shown above Figure 83 allows the...

Страница 34: ...required noncombustible finish facing material set across the top of the firebox opening WARNING Avoid false chimneys Important Failure to seal any gaps between the front face of the MAGNUM damper pla...

Страница 35: ...thing Masonry Veneer Masonry Veneer Steel L Steel L 6 max 2 minimum clearance to Steel L Align Align 4 Bearing 2 min 2 minimum clearance to Steel L Interior Masonry Veneer Fireplace Finishes and Clear...

Страница 36: ...neer work Figure 87 It is important that the steel L is set tight against the MAGNUM s damper plate front and set in a mud joint to avoid creating a false chimney between the back of the steel L and t...

Страница 37: ...ace opening Combustible trim located along the sides of the fireplace opening which proj ect more than one and one half inches 1 1 2 from the face of the fireplace shall have additional clearance equa...

Страница 38: ...han one and one half inches 1 1 2 from the face of the fireplace shall have additional clearance equal to the projection Combustible trim located above the fireplace opening shall be kept at least twe...

Страница 39: ...nt Foundations and footings must meet local code and be approved by the local building authority For any foundation design and load requirements check with local structural engineer General contractor...

Страница 40: ...03HT is listed for zero clearance to normal construction materials The DM 54 chimney system may be enclosed in a wood chimney chase at zero clearance to wood framing mem bers If enclosed in a wood cha...

Страница 41: ...List and Dimensions 2 1 1 1 1 6 1 6 2 1 6 2 1 14 12 14 12 25 6 3 3 26 3 26 3 7 3 3 7 3 1 3 31 1 1 Small Crown Cap Large Crown Cap Brickledge 6 High Inner Liner 12 High Inner Liner Outer Casing Offset...

Страница 42: ...ey configuration carefully before con structing the required reinforced concrete support founda tion for the MAGNUM fireplace Be sure that enough struc tural masonry area is available to support any o...

Страница 43: ...ry version of the six inch 6 tall inner liner starter piece has a female end and a flat end Set this inner liner starter with the flat end down Set the downward end into Earthcore Mortar so that it is...

Страница 44: ...ee inch 3 8 minimum wood screws or masonry anchors as appropriate Next fold the strap around the three exposed sides of the DM 54 Connect the strap to each of the three DM 54 faces with two one and on...

Страница 45: ...smoke dome assembly Offset blocks can be set in a spiraling rotation thus moving the chimney to a point that is diagonally away from its starting point Offsets to the Left or Right When offsetting ch...

Страница 46: ...ch 1 1 2 furring strip first set two offset chimney blocks in sequence rear ward This leaves a distance of nine and three quarters inch 9 3 4 from the front face of the smoke dome to the front face of...

Страница 47: ...hing the far face of the overhead obstruction be sure that the DM 54 chimney blocks can run straight to chimney termination without further overhead obstruction since a second offset sequence is not a...

Страница 48: ...e roof penetration set an outer casing block to a level of approximately six inches 6 below the low side of the roof framing Figure 114 The alignment tongues on the top of this outer casing block must...

Страница 49: ...applicable local building codes The overall finished height of any chimney varies based upon site specific conditions eg elevation of roof line roof pitch distance of the chim ney from the ridge etc...

Страница 50: ...DM 54 Small Crown Cap Figure 117 The DM 54 small crown cap is a prefabricated cement weather cap that measures twenty six and one half inch 26 1 2 square and three inches 3 thick The small crown cap i...

Страница 51: ...e Figure 120 Note s The 2 foot in 10 foot rule is necessary in the interest of fire safety but does not ensure smoke free opera tion of the fireplace Trees buildings adjoining roof lines adverse wind...

Страница 52: ...intel should turn up and sit in front of the MAGNUM damper plate component Figures 123 124 Important The application of the steel angle as described above is also required in all MAGNUM installations...

Страница 53: ...s Due to owner preference and architectural design crite ria other chimney terminations can be used alone or in con junction with the crown caps Special design caps may be designed and constructed by...

Страница 54: ...iple wall 4 Triple wall all air space solid fuel chimney 5 Listed chimney liners conforming with the seven teen hundred degree 1700 Fahrenheit requirements of UL 1777 or ULCS635 or ULC640 may also be...

Страница 55: ...econd lighting After first and second fire continue use of the unit with three or four small fires of short duration sixty minutes or so and small fuel load After these first five or six small fires o...

Страница 56: ...Inspect the flue periodically during the heating season for the presence of soot and creosote build up If creosote or soot has accumulated it should be removed to reduce the risk of chimney fire Have...

Страница 57: ...56 60 Notes...

Страница 58: ...57 60 Notes...

Страница 59: ...58 60 Notes...

Страница 60: ...rief description of the defect ISOKERN or any division thereof is not responsible for any labor costs or indirect costs incurred for the replacement of defective components ISOKERN is not responsible...

Страница 61: ...allows the chimney to expand both radially and lengthwise under high temperatures Applications DuraChimney II is listed to UL 103 and ULC S604 standards for use on masonry fireplaces which burn wood o...

Страница 62: ...799147 1 106 00 12 12DCA 48 48 15 662492891926 1 124 00 14 14DCA 12 12 17 662492740583 1 64 00 14 14DCA 18 18 17 662492590164 1 75 00 14 14DCA 36 36 17 662492312841 1 124 00 14 14DCA 48 48 17 66249286...

Страница 63: ...Strap Elbow Strap A 30 2 Use between two elbows to support the weight of the chimney SIZE STOCK A UPC PCS CTN LIST 10 10DCA ES 133 8 662492440957 1 26 00 12 12DCA ES 153 8 662492127568 1 27 50 14 14D...

Страница 64: ...directly to fireplace outlet SIZE STOCK A B C UPC PCS CTN LIST 10 10DCA AP 10 13 15 662492774526 1 98 00 12 12DCA AP 12 15 17 662492508558 1 104 00 14 14DCA AP 14 17 19 662492678756 1 120 00 16 16DCA...

Страница 65: ...om accumulating near the chimney unless chimney is enclosed through attic Consists of two parts collar and base SIZE STOCK A B C D E UPC PCS CTN LIST 10 10DCA IS 13 13 1613 16 167 8 1813 16 6624922663...

Страница 66: ...m Required on all installations Slides over previous section of DuraChimney II pipe to allow for chimney height adjustment Includes spark arrestor SIZE STOCK A B C UPC PCS CTN LIST 10 10DCA VC 10 13 2...

Страница 67: ...xterior installations to ensure a 2 clearance Wall Straps are required every 8 on exterior of building only SIZE STOCK A B UPC PCS CTN LIST 10 10DCA WS 133 8 1515 16 662492846636 1 63 50 12 12DCA WS 1...

Страница 68: ...ent of component fittings and chimney pipe lengths removal and installation costs paid by Purchaser From year 16 for the life of such Product Purchaser s sole remedy is replacement of chimney pipe len...

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