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OWNER’S MANUAL 

Important

：

Read these instructions before installing, operating or servicing this product.

 

MODEL: PT

‒ 450 / PT‒ 450M 

WELDING POSITIONER 

Serial number

：

1506003 ~ and later 

Revised date

：

May. 14

th

 , 2015 

RD-8450E 

Содержание PT-450

Страница 1: ...R S MANUAL Important Read these instructions before installing operating or servicing this product MODEL PT 450 PT 450M WELDING POSITIONER Serial number 1506003 and later Revised date May 14th 2015 RD 8450E ...

Страница 2: ......

Страница 3: ...ions ii Limited warranty iii 1 1 Introduction 1 1 2 Specifications 2 2 1 Operation panel 4 3 1 Maintenance 6 3 2 Troubleshooting guide 7 4 1 Parts list machine 10 4 2 Parts list machine 12 4 3 Parts list control box front 13 4 3 Parts list control box rear 14 5 1 control circuit diagram 15 5 2 Diagram tilting control box 16 Wiring diagram 17 Revision 18 ...

Страница 4: ...te and inspect the equipment for possible damage during shipping If there is any damage notify the carrier immediately to file a claim Move the equipment to the installation site before uncrating the unit Use care to avoid damaging the equipment when using bars hammers etc to uncrate the unit Falling machine due to lifting device failure may cause death or injury Lifting device may fail when overl...

Страница 5: ...tral wire Interventions Before control and repair see the apparatus is switched off and insulated Connection with fixed installation cable is impossible It s on STOP and connection is impossible Some apparatus are provided with starting circuit HT HF with a plate Never enter into the corresponding switch cupboard Only qualified persons are authorized for intervention concerning electrical installa...

Страница 6: ...iii T T TH H HI I IS S S P P PA A AG G GE E E I I IS S S B B BL L LA A AN N NK K K ...

Страница 7: ...s you require The table can be tilted for 0 135º which is convenient for all angles of the pipe welding or for adjusting welding angles It can adopt either manual or electrical operation The table has a through hole of 25 mm which is convenient for the long pipe welding or the purge shielding gas On the table there are 4T slots suitable for all kinds of fixtures and grippers Ground current conduct...

Страница 8: ...izontal kg 450 300 Rated centre of gravity mm 300 Rated eccentricity mm 100 Table diameter mm 450 Rotation speed rpm 0 12 2 5 Spindle thru hole mm 25 Earthing Amp 200A Max 400A Tilt range deg 0 135 Welding timer sec 0 60 Overall length mm 630 Overall width mm 650 Overall height mm 625 Weight Kg 134 ...

Страница 9: ...3 1 2 SPECIFICATIONS ...

Страница 10: ...ection switch S 4 Clockwise counter clockwise selection switch S 5 Weld rapid speed selection switch VR1 Welding speed adjustment VR2 Welding timer adjustment Rear Panel SW1 Power switch SW2 110 220VAC selection switch F1 Fuse 3A CM1 Motor connector CM2 Variable speed foot switch connector CM3 Foot switch connector CM4 Welding source connector CM6 Tiling motor connector CM7 Tiling limit switches c...

Страница 11: ...activation output 4 S3 AUTO MANU switch select the operation mode Manual MANU Turn table rotation is controlled by the foot switch Automatic AUTO The start of the rotation is activated by the foot switch the duration of the rotation and is controlled by the Timer knob on the front panel from for a duration of 0 60 second 5 S4 direction switch select the direction of rotation clockwise or countercl...

Страница 12: ...n To make the machine run normally the control box the machine and the table should be kept clean all the time Check at any time the lubrication of the reducer to extend the lifetime of the machine Check if the cable is damaged or melted for overheat Check the contactor relay and other connectors are loose or melted Check every limit switch is fixed or loses function Regularly give the machine cle...

Страница 13: ...DC reading then replace a new motor C The I O board is damaged a Check CN9 Pin 11 12 the reading should be about 6 5VDC b Measure CM1 male socket Pin 1 2 if there is no 6 5VDC replace a new I O board Forward Reverse revolutions not functioning correctly A Foot switch is damaged a Measure footswitch connector Pin 1 2 step on the footswitch check if it has good contact and conduct electricity if not...

Страница 14: ...s changing If not please replace VR1 D Foot switch is damaged While measuring the female plug between Pin 1 2 step on the footswitch make sure the resistance of the potentiometer having a 0 10KΩ variation if no proper variation replace a new potentiometer Weld Timer not functioning A T1 timer is damaged a Switch to Auto position and step on the footswitch b Check T1 the motion window of the timer ...

Страница 15: ...ollection carbon has loose contact Check the current collection carbon C The circuit of welding torch switch works abnormally Check the cable of the CM4 plug The tilt cannot move or over tilt A The motor has no power Check the power B The reducer is damaged Change the reducer C The location of the limit switch is incorrect or breaks down Adjust to the correct location or change the switch ...

Страница 16: ... DC24 100W 5 0305 1001 Bearing 1 6 5014 2220000 31 Tilting drive pinion 1 7 1 0353 0318 Worm reducer 1 PT 450 7 2 0351 0131 Gear reducer 1 PT 450 7 3 0361 1005 9 PMDC motor with cable 1 PT 450 8 0353 0316 Worm reducer 1 PT 450M 0130 0016 Handle 1 PT 450M 9 5014 2230100 31 Angle base plate 1 10 0305 0801 Bearing 1 11 0120 0004 Precision self locking nut 1 12 5014 2230200 31 Angle base plate 1 13 03...

Страница 17: ...11 4 1 PARTS LIST MACHANISM ...

Страница 18: ...ark 1 5010 2050102 10 Carbon brush 1 2 0144 0028 Spring 2 3 5010 2040100 20 PE plastic body 1 4 0106 0803 Hex cap screws cupper 1 5 0121 0804 Washer cupper 2 6 4000 039046 Terminal 1 7 0123 0802 Hex nut cupper 1 8 5015 3080010 21 Grounding 1st Recommended spare parts Option ...

Страница 19: ...tor Control 3 6620 4133 Relay board 1 Relay board 4 6620 1240 Front panel board 1 Front panel board 5 3216 0003 Knob blue 2 Knob 6 3328 0003 Power supply 1 PS 7 3214 2009 E S Push button 1 E Stop 8 3747 1001 Potentiometer 1 VR1 10KΩ 9 3747 1002 Potentiometer 1 VR2 1MΩ 11 3271 3002 8 Push Button switch 1 PB1 Recommended spare parts Option ...

Страница 20: ...nnector socket 2pin 1 CM6 PT 450 3 6620 4311 PCB I O board 1 I O Board 4 3213 1001 Toggle switch 1 SW3 PT 450 5 3226 2003 Fuse 3A 20mm 1 Fuse 6 3331 2001 Power entry module 1 SW1 7 0361 1005 9 Motor With cable connector 1 8 3242 1003 Foot switch ass y cable 1 Foot switch ass y 9 3445 0001 Power cable 1 Power cable Recommended spare parts Option ...

Страница 21: ...15 5 1 CONTROL SYSTEM DIAGRAM ...

Страница 22: ...16 5 2 DIAGRAM TILTING CONTROL BOX PT 450 ...

Страница 23: ...17 APPENDIX WIRING DIAGRAM ...

Страница 24: ...0E Aug 05 2016 4 3 P13 4 4 P14 Appendix P17 Revised No 3 6620 1432 6620 1433 Revised No 4 6620 1220 6620 1240 Adding No 10 3271 3002 8 Revised No 8 3242 1002 3242 1003 Revised circuit RD 8450E Nov 30 2016 4 2 P12 Adding No 8 5015 3080010 21 RD 8450E Mar 14 2017 4 1 P10 Revised No 3 5014 1230000 11 5014 123000020 ...

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