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IOXUS 

 

 

 

18 Stadium Circle 

Oneonta, NY 13820 

 

 

 

Toll Free: +1 877-751-4222 

Fax:   607-433-9014 

  http://www.ioxus.com 

[email protected]

   2/17/2021 

DOC 1-0004 Rev B 

© 2021 Ioxus. All rights reserved. 

12 

 

Troubleshooting 

Condition 

Item 

To 

Check 

Possible Cause 

Remedy 

Red LED 

On 

Over Temperature Protection 

Remove uSTART® from the high temperature condition. 

Allow uSTART® to cool. The fault will clear as soon as 

uSTART® returns to an internal temperature below 60°C 

(149°F)

. If this condition is noted as occurring more than 

once on a particular vehicle a reflective heat shield may be 

worth installing between a heat source and the uSTART®.

 

An environmental condition above 65°C 

(149°F) will cause uSTART® to enter Fault 

Mode in order to protect the product. 

Prolonged operation above 65°C (149°F) will 

cause reduced lifetime and void the warranty 

Over Current Protection 

The fault condition will clear within 30 seconds and uSTART® 

will return to Run Mode. Check for loose electrical 

connections and battery condition. 

 

Infrequent activation of Over Current Protection does not 

pose any concern for uSTART® and can be expected under 

conditions of very high load, or if uSTART® terminals 

experience a short circuit (ex. wrench contacts both 

terminals during installation). 

 

If fault mode continues to occur after the steps above, 

contact Ioxus Customer Service. 

High current for extended periods (beyond 

normal engine cranking times) will cause 

uSTART® to enter fault mode in order to 

ensure long term product lifetime is not 

reduced. 

Malfunction Protection 

The fault condition will not automatically clear and the RED 

LED will remain on. This condition can occur if uSTART® 

internal measurements are outside of reasonable values or if 

uSTART® detects malfunctions transferring energy. This 

could be caused by an internal uSTART® fault or by a poor 

electrical connection. 

 

Check for loose electrical connections and battery condition. 

 

Reset power by removing the Negative lead from uSTART® 

for 30 seconds and then reattaching. uSTART® will enter 

Maintenance mode. Start the vehicle and observe uSTART® 

for 1 minute.  If the fault persists, contact Ioxus Customer 

Service 

uSTART® has detected an abnormal internal 

condition causing it to enter fault mode.

 

Red LED 

Blink 

Energy Storage Protection 

This condition will clear as soon as ultracapacitor cell voltage 

management returns to normal parameters.  uSTART® will 

reduce ultracapacitor charge voltage maximum limit as long 

as the condition persists which will result in less energy 

storage, but this will not impact engine cranking 

performance. 

 

If the condition persists for more than 24 hours, uSTART® 

may enter ERROR Mode. 

Abnormality detected with ultracapacitor cell 

voltage management. 

No LED's 

On 

Standby Mode 

This is a normal condition. uSTART® will enter Run Mode 

automatically when the vehicle is started or a high load is 

applied 

uSTART® will enter Standby Mode after 1 hour 

without vehicle operation in order to conserve 

electrical energy. 

Содержание uST12V0375G31-MDA

Страница 1: ...Contents Model uST12V0375G31 MDA 1 Safety 2 Description 3 Feature Identification 3 Unpacking 3 Installation 4 Maintenance Mode 4 Mounting Location 4 Pre Installation Checks 4 Installation 4 Wiring Dia...

Страница 2: ...al information Do not connect in reverse polarity uSTART is protected from up to 28 VDC reverse polarity in Maintenance Mode but sparks and arcing will occur if a reverse polarity connection is attemp...

Страница 3: ...damage prior to unpacking Report any damage to the carton or the contents to the carrier immediately Retain all shipping materials until uSTART is fully inspected and determined to be operational uSTA...

Страница 4: ...st the vehicle starting and charging system prior to installing uSTART to isolate any pre existing problems Refer to Recommended Practice 129A RP 129A of the American Trucking Association ATA Technolo...

Страница 5: ...TART relates to any batteries being mounted with it uSTART is designed to be installed using the existing Group 31 battery hardware Install uSTART using the existing Group 31 battery hardware and torq...

Страница 6: ...1 877 751 4222 Fax 607 433 9014 http www ioxus com sales ioxus com 2 17 2021 DOC 1 0004 Rev B 2021 Ioxus All rights reserved 6 Wiring Diagrams Figure 2 Typical wiring diagram before uSTART install Fi...

Страница 7: ...lways be in Maintenance Mode prior to any maintenance If uSTART is connected to a battery the solid yellow LED indicates that it is in Maintenance Mode If uSTART is not connected to a battery it will...

Страница 8: ...Charge Mode can be accessed through the uSTART App The green LED will be solid and the yellow LED will flash as uSTART charges its ultracapacitors After the charging period finishes the green LED will...

Страница 9: ...ights reserved 9 Installation and Startup Figure 5 Installation Flow Chart uSTART installed and connected to battery MAINTENANCE Mode Solid Yellow LED Start Vehicle and wait 10 Seconds or Switch to RU...

Страница 10: ...reserved 10 Disconnecting uSTART for Service Figure 6 Service Flow Chart Disconnect uSTART Positive Terminal and wait 7 seconds uSTART Previously Installed Solid Green LED RUN Mode Or All LEDs Off St...

Страница 11: ...se uSTART App to put uSTART into JUMP START CHARGE Mode uSTART Previously Installed but vehicle failed start attempt Load may be pulling down Vehicle voltage Shut off All loads and wait for voltage 10...

Страница 12: ...ngine cranking times will cause uSTART to enter fault mode in order to ensure long term product lifetime is not reduced 3 Malfunction Protection The fault condition will not automatically clear and th...

Страница 13: ...ly checked for oxidation or loose connections and cleaned or tightened as necessary No other maintenance is required Poor electrical connections can cause performance problems with uSTART Prior to rem...

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