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RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER

Important Safeguards

2-5

2.3 O

PERATOR

KILL

EVEL

ESCRIPTIONS

Important:

The area supervisor must ensure that the operator has been properly trained on all machine

functions before operating the machine.

2.3.1 Skill “A” Machine Operator

This operator is trained to use the machine with the machine controls. This operator can feed cases into the

machine, make adjustments for different case sizes, change tapes, and start/stop, and re-start production.

2.3.2 Skill “B” Mechanical Maintenance Technician

This technician is trained to use the machine as the machine operator, and is able to work with the safety

protection disconnected, check and adjust mechanical components, perform maintenance operations, and

repair the machine. He is not allowed to work on live electrical components.

2.3.3 Skill “C” Electrical Maintenance Technician

This technician is trained to use the machine as the machine operator, and is able to work with the safety

protection disconnected, check and adjust mechanical components, perform maintenance operations, and

repair the machine. He is allowed to work on live electrical panels, terminal blocks, and control equipment.

2.3.4 Skill “D” Manufacturer’s Technician

Skilled technician sent by the manufacturer, or its agent, to perform complex repairs or modifications, when

agreed to by the customer.

Operation

Machine Condition

Operator Skill

Level

Number of

Operators

Machine Installation & Set-Up Running with Safety Protections

Disabled

B & C

Adjusting Case Size

Stopped by Pressing the

Emergency Stop (E-Stop) Button

Tape Roll Replacement

Stopped by Pressing the

Emergency Stop (E-Stop) Button

Blade Replacement

Electrical Power Disconnected

Drive Belt Replacement

Electrical Power Disconnected

Ordinary Maintenance

Electrical Power Disconnected

Extraordinary Mechanical

Maintenance

Running with Safety Protections

Disabled

Extraordinary Electrical

Maintenance

Running with Safety Protections

Disabled

Table 2-1 Operators Skill Level

Содержание ipg RSA 2625-TB

Страница 1: ...s i RSA 2625 TB Random Semi Automatic Case Sealer For Machines Starting With Serial Number TM154 XX X XXX For all other serial numbers contact Customer Service 800 474 8273 Menu 3 This manual also available at www Intertapepolymer com Intertape Polymer Group 2021 ...

Страница 2: ...or 2 5 2 3 2 Skill B Mechanical Maintenance Technician 2 5 2 3 3 Skill C Electrical Maintenance Technician 2 5 2 3 4 Skill D Manufacturer s Technician 2 5 3 SPECIFICATIONS 3 1 3 1 Machine Dimensions 3 1 3 2 Machine Operating Conditions 3 2 3 2 1 Power Requirements 3 2 3 2 2 Operating Speed 3 2 3 2 3 Tape Specifications 3 2 3 2 4 Case Specifications 3 2 4 SET UP PROCEDURES 4 1 4 1 Receiving and Han...

Страница 3: ... AUTOMATIC CASE SEALER Table of Contents iii Chapter Title Page 4 8 1 Upper Tape Head 4 8 4 8 2 Lower Tape Head 4 8 5 OPERATING INSTRUCTIONS 5 1 5 1 Operating Procedures 5 1 6 TROUBLESHOOTING 6 1 7 ILLUSTRATED_PARTS_LIST 7 1 ...

Страница 4: ...achine Dimensions 3 1 Figure 4 1 Receiving and Handling 4 1 Figure 4 2 Table Leveling 4 2 Figure 4 3 Control Box 4 3 Figure 4 4 Electrical Utilities 4 4 Figure 4 5 Air Regulator 4 5 Figure 4 6 Tape Loading 4 6 Figure 4 7 Tape Threading Preparation 4 7 List of Tables Table Name Page Table 1 1 Replacement Parts 1 1 Table 2 1 Operators Skill Level 2 5 Table 3 1 Case Sizes 3 3 ...

Страница 5: ...Table of Contents RSA 2625 TB RANDOM SEMI AUTOMATIC CASE SEALER ii ...

Страница 6: ...Table of Contents RSA 2625 TB RANDOM SEMI AUTOMATIC CASE SEALER ii ...

Страница 7: ...s information can be found on the nameplate of the side panel of the machine Interpack Technical Support is available during normal business hours Eastern Time PHONE 813 621 8410 x101 If you have a technical question that does not require an immediate response you may contact Interpack by fax FAX 813 621 8449 Technical support may also be contacted via email at the address below EMAIL Machsupp ita...

Страница 8: ... cost if the problem cannot be remedied after consulting the Troubleshooting chapter of this manual 1 5 WARRANTY EQUIPMENT WARRANTY AND LIMITED REMEDY The following warranty is made in lieu of all other warranties express or implied including but not limited to the implied warranty of merchantability the implied warranty of fitness for a particular purpose and any implied warranty arising out of a...

Страница 9: ...hose parts failing due to operator misuse carelessness or due to any accidental cause other than equipment failure or 2 parts 1 Failure or damage is due to misapplication lack of proper maintenance abuse improper installation or abnormal conditions such as temperature moisture dirt or corrosive matter etc 2 Failure due to inadequate cleaning improper operating environment improper utilities or ope...

Страница 10: ... 1 1 RSA 2625 TB Random Semi Automatic Case Sealer The Interpack RSA 2625 TB Random Semi Automatic Case Sealer Machine with ETX Tape Headsis designed to apply Intertape brand pressure sensitive case sealing tape to the top and bottom center seam of regular slotted corrugated cases The RSA 2625 TB Random Semi Automatic Case Sealer is manually adjustable to a wide range of case sizes refer to Case S...

Страница 11: ...warns operators and service personnelof the very sharp knife used tocut the tape at the end of the tape application The ETX Tape Heads are equipped with a Knife guard that covers the blade The Tape Heads should never be operated with the blade guards removed Turn air and electrical supplies off before servicing the tape heads The label shown is affixed on the in feed and exit ends of the machine b...

Страница 12: ...e control box The label warns the service personnel to unplug the power supply before attempting any service work on the case sealer The label shown is affixed on the EXIT end of the Left Hand side cover The label warns the operators and service personnel of the pinch point at the exit ends of the machine ...

Страница 13: ...e side of the column This label provides convenient safety instruction for the operator and service personnel in the operation of the Interpack Case Sealing Equipment Note Should any of the safety labels placed on the Case Sealer be damaged or destroyed replacements are available through your distributor ...

Страница 14: ...off when not in use c Never attempt to work on any part of the machine load tape or remove jammed boxes from the machine while the machine is running To reduce the risk associated with hazardous voltage Position electrical cord away from foot and vehicle traffic To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades Blades are extremely sharp To ...

Страница 15: ... machine as the machine operator and is able to work with the safety protection disconnected check and adjust mechanical components perform maintenance operations and repair the machine He is allowed to work on live electrical panels terminal blocks and control equipment 2 3 4 Skill D Manufacturer s Technician Skilled technician sent by the manufacturer or its agent to perform complex repairs or m...

Страница 16: ...RSA 2625 TB RANDOM SEMI AUTOMATIC CASE SEALER Important Safeguards 2 6 Notes ...

Страница 17: ...RSA 2625 TB RANDOM SEMI AUTOMATIC CASE SEALER Specifications 3 1 3 1 MACHINE DIMENSIONS Chapter 3 SPECIFICATIONS Figure 3 1 Machine Dimensions ...

Страница 18: ... listed above 3 2 2 Operating Speed Actual production rate is dependent on operator s efficiency and the case size mix Belt speed is 82 ft per minute 3 2 3 Tape Specifications Use IPG Pressure Sensitive Case Sealing Tape A maximum tape roll diameter of 16 in 406mm on a 2 in 50 8mm diameter core can be installed on the tape head Accommodates all Intertape brand film tape machine roll lengths The st...

Страница 19: ...ties Case Size Length Width Height Minimum 6 in 150mm 6 in 150mm 5 in 127mm Maximum Infinite 26 in 508mm 25 in 609 6mm Optional Case Size Capacities Case Size Length Width Height Minimum 6 in 150mm 6 in 150mm 2 in 50 8mm Maximum Infinite 26 in 508mm 25 in 533 4mm Minimum 8 in 203 2mm 8 in 203 2mm 2 in 50 8mm Maximum Infinite 26 in 558 8mm 25 in 533 4mm Table 3 1 Case Sizes ...

Страница 20: ...RSA 2625 TB RANDOM SEMI AUTOMATIC CASE SEALER Setup Procedures 4 1 Notes ...

Страница 21: ...Random Semi Automatic Case Sealer as well as for learning the operating functions and adjustments Following them step by step will result in your thorough understanding of the machine and an installation in your production line that best utilizes the many features built into the case sealer 1 Lift off cover and sleeve after removing the strapping and staples at bottom 2 Remove mounting bolts and n...

Страница 22: ...r must be installed on a near level ground Ensure that the machine is level and firmly on the ground no rocking Adjust the roller height with the four 4 telescopic adjustment legs to accommodate conveyor heights from 24 to 30 inches To adjust the Case Sealer height refer to Figure 4 2 1 Jack up the machine to give ample room to extend the legs 2 Using a 3 4 19 mm box end wrench loosen the eight 8 ...

Страница 23: ... convey the sealed cases away from the machine 3 Customer supplied powered exit conveyor should be straight and level to convey the sealed cases away from the machine 4 4 CONTROL BOX The control box contains the following refer to Figure 4 3 1 EMERGENCY STOP button E Stop The E Stop is a detent type when it is pushed down it will stay in the down position In order to re start the machine the opera...

Страница 24: ...s provided for 115V 60Hz 15A electrical service The servicing receptacle must be properly grounded Before the machine is plugged into the receptacle ensure that all materials are removed from the machine The electrical control is protected with an automatic circuit breaker with re settable overload This reset is located in the electrical box in the lower left quadrant Push on the blue button to re...

Страница 25: ...that raise the Top Belt Drive Assembly and open the infeed guides The recommended pressure setting for the main air filter regulator is between 60 and 70 PSI The Infeed Guide Pressure is controlled with the pressure regulator located at the infeed end of the machine under the left hand Side Cover By increasing the air pressure you increase the centering force of the guides on the box The recommend...

Страница 26: ...he tape head onto a sturdy flat surface 2 Move the peel off roller away from the mandrel 3 Push the roll of tape onto the mandrel with the adhesive side up refer to Tape Threading page 4 8 until the core seats against the mandrel flange This ensures the tape will be aligned when feeding into the tape head 4 Replace the peel roller against the tape roll Peel Off Roller Tape Roll Figure 4 6 Tape Loa...

Страница 27: ...ape in the Tape Head does not require any special tools Pull approximately 12 in 304 8mm of tape from the roll and fold in half lengthwise adhesive side to adhesive side This allows you to thread the tape without it adhering to the guide and clutch rollers inside the Tape Head Figure 4 7 Tape Threading Preparation ...

Страница 28: ...e the blade guard from the knife in the Tape head 2 Follow the Tape Threading Diagram on the side plate of the ETX Tape Head 3 See your Tape Head manual for further information if required 4 8 2 Lower Tape Head 1 Lift Top tape Head Box to the uppermost position by activating the BLOCKED selector switch on the control box 2 Remove the Lower tape Head by grasping the tape application rollers and lif...

Страница 29: ...RSA 2625 TB RANDOM SEMI AUTOMATIC CASE SEALER Setup Procedures 4 9 Notes ...

Страница 30: ...RSA 2625 TB RANDOM SEMI AUTOMATIC CASE SEALER Setup Procedures 4 10 PAGE INTENTIONALLY LEFT BLANK ...

Страница 31: ... RSA 2625 TB Case Sealing machine 1 Activate air Supply 3 C F M at 80 PSI 2 Switch the machine on with START push button 3 Place case with flaps held in closed position on the Infeed Table up to sensor 1 Sends or will detect case and the Infeed Guides will center the case 4 Push case with flaps held in closed position against the Front Sensing Paddle at the front of the Top Belt Drive Assembly 5 T...

Страница 32: ...RSA 2625 TB RANDOM SEMI AUTOMATIC CASE SEALER Operating Instructions 5 1 ...

Страница 33: ...ays up or goes down too slowly The High Flow Pressure Regulator is adjusted too high Reduce the air pressure setting of the High Flow Pressure Regulator located at the infeed end of the machine under the left hand Side Cover The Top Belt Drive Assembly goes down too quickly or crushes the case The High Flow Pressure Regulator is adjusted too low Increase the air pressure setting of the High Flow P...

Страница 34: ...Page 7 1 RSA2625 TB TOP LEVEL ASSEMBLY 7 2 7 2 USM0872 BASE ASSEMBLY 7 3 7 3 USM0873 COLUMN ASSEMBLY 7 4 7 4 USM0879 TOP BELT ASSEMBLY 7 6 7 5 USM0411 ELECTRIC CONTROL BOX ASSEMBLY 7 8 7 6 USM0880 BOTTOM DRIVE ASSEMBLY 7 10 7 7 USM00878 CENTERING MECHANISM 7 12 7 8 USM0881 PNEUMATIC CONTROL ASSEMBLY 7 14 ...

Страница 35: ...RSA2625 TB ILLUSTRATED PARTS LIST 7 2 7 1 UMXXX RSA2625 TB TOP LEVEL ASSEMBLY ...

Страница 36: ...RSA2625 TB ILLUSTRATED PARTS LIST 7 3 7 2 USM0882 BASE ASSEMBLY ...

Страница 37: ...RSA2625 TB ILLUSTRATED PARTS LIST 7 4 7 3 USM0873 COLUMN ASSEMBLY ...

Страница 38: ...ILLUSTRATED PARTS LIST RSA2625 TB 7 5 ...

Страница 39: ...RSA2625 TB ILLUSTRATED PARTS LIST 7 6 7 4 USM0879 TOP BELT ASSEMBLY ...

Страница 40: ...ILLUSTRATED PARTS LIST RSA2625 TB 7 7 ...

Страница 41: ...RSA2625 TB ILLUSTRATED PARTS LIST 7 8 7 5 USM0411 ELECTRIC CONTROL BOX ASSEMBLY ...

Страница 42: ...ILLUSTRATED PARTS LIST RSA2625 TB 7 9 ...

Страница 43: ...ILLUSTRATED PARTS LIST RSA2625 TB 7 10 7 6 USM0880 BOTTOM DRIVE ASSEMBLY ...

Страница 44: ...RSA2625 TB ILLUSTRATED PARTS LIST 7 11 ...

Страница 45: ...RSA2625 TB ILLUSTRATED PARTS LIST 7 12 7 7 USM0878 CENTERING MECHANISM ...

Страница 46: ...ILLUSTRATED PARTS LIST RSA2625 TB 7 13 ...

Страница 47: ...RSA2625 TB ILLUSTRATED PARTS LIST 7 14 7 8 USM0881 PNEUMATIC CONTROL ASSEMBLY ...

Страница 48: ...ILLUSTRATED PARTS LIST RSA2625 TB 7 15 ...

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