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6400 Vehicle Dock Installation Instructions

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Since each situation or equipment type may pose unique requirements,
mounting hardware selection and mechanical installation of the vehicle
dock shall be the responsibility of the installer. Norand recommends
using 3/8-inch terminal rings for connecting the electrical cable direct-
ly to the vehicle battery. A waterproof in-line fuse holder must be
installed between the positive battery terminal and the black wire in
the power cable.
The installation kit contains nuts, bolts, washers, battery terminal
rings, and a fuse link for connecting the battery cable directly to the
vehicle battery. It also contains adjustable wire clamps to secure the
cable in place.
Your tasks are to:

"

Install the vehicle dock

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Install the dc-dc converter onto the vehicle

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Connect the power cable from the converter to the dock

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Connect the power cable to the vehicle battery terminals

The dock mounting location must not restrict the drivers view. Mount
the dock and cables away from the brake pedal, accelerator, steering
wheel, emergency brake, gear shift, and any other area that interferes
with safe operation of the vehicle. Decide where you will mount the
vehicle dock, then proceed with the following instructions.
The vehicle dock and associated electrical wiring should be installed
under the supervision of properly trained and qualified personnel. Fol-
low these installation instructions closely to ensure safe, reliable per-
formance for your equipment.
The vehicle’s electrical system must be in excellent condition. This
means the charging circuit must work properly and that vehicle-gener-
ated electrical “noise” must be minimized and within specifications
(SAE J113).

B

CAUTION:

The vehicle charging circuit must neither undercharge nor overcharge the

vehicle battery. Either fault condition in the vehicle electrical system can cause

a no-charge condition in the terminal battery.

Содержание PEN*KEY 6400

Страница 1: ...6400 Vehicle Dock INSTALLATION INSTRUCTIONS PN 962 020 006 Revision B August 1998...

Страница 2: ...KEY are registered trademarks of Intermec Technologies Corporation 1997 Intermec Technologies Corporation All rights reserved This publication printed on recycled paper FCC Computer Compliance NOTICE...

Страница 3: ...prise ait t sp cifiquement con ue pour tre utilis e dans les endroits humides Ne jamais toucher les fils de t l phone ou de l quipement terminal non isol s moins que la ligne t l phonique n ait t d b...

Страница 4: ......

Страница 5: ...ation Introduction 2 1 Installation Guidelines 2 2 Tools Required 2 3 Vehicle Installation 2 4 Installing the Cables 2 4 Routing the Cables 2 4 Power Cable Assembly 2 6 Assembling the In line Fuse Hol...

Страница 6: ...e Ends 2 9 Figure 2 5 Side Mount Battery Terminals 2 11 Figure 2 6 Top Mount Battery Terminals 2 13 Figure 2 7 Vehicle Dock with Free Standing Mounting Plate 2 14 Figure 2 8 Converter to Battery Cable...

Страница 7: ...elease the computer from the dock Bumper pads to protect and brace your computer when it is se cured in the dock The pad assembly can be rotated to accommo date your computer with an optional scanner...

Страница 8: ...Instructions Figure 1 1 V Ve eh hi ic cl le e D Do oc ck k S Si id de e V Vi ie ew w 1 1 Pivoting computer bumper supports 2 Computer release levers 3 Rotating swivel base 4 Release lever for swivel...

Страница 9: ...e er rt te er r The DC DC Power Converter is shown in Figure 1 2 The large mag nets on the bottom of the converter aid in mounting the unit Figure 1 2 D DC C D DC C P Po ow we er r C Co on nv ve er rt...

Страница 10: ...on nn ne ec ct to or r Figure 1 3 V Ve eh hi ic cl le e D Do oc ck k 3 3 P Pi in n M Ma al le e P Po ow we er r C Co on nn ne ec ct to or r Pin 1 chassis ground green wire Pin 3 ground white wire Pin...

Страница 11: ...echarge the batteries in your hand held computer NOTE Norand Corporation is not responsible for loss or damage to the hand held computers or docks resulting from improper installation NOTE Mounting br...

Страница 12: ...Connect the power cable from the converter to the dock Connect the power cable to the vehicle battery terminals The dock mounting location must not restrict the drivers view Mount the dock and cables...

Страница 13: ...ur equipment Defective ignition wiring damaged insulation or a faulty vehicle electrical component can cause electrical noise When this happens computers and other equipment can behave unpredictably T...

Страница 14: ...es loose or sagging cables guarding against breakage and ensuring that they do not pose a hazard to the vehicle operator or to other workers R Ro ou ut ti in ng g t th he e C Ca ab bl le es s Decide t...

Страница 15: ...pment 3 Cut the power cable near the battery to eliminate the need for coiling excess cable NOTE Do not cut the cable too short to reach the battery terminals 4 Strip the power cable jacket back 12 14...

Страница 16: ...page 2 9 If the fuse holder is not preassembled carefully follow these instruc tions to assemble the in line fuse holder 1 Locate the in line fuse holder components 2 Cut the black wire in the power c...

Страница 17: ...Dock Installation Instructions 2 2 7 7 Figure 2 2 A As ss se em mb bl li in ng g t th he e I In n l li in ne e F Fu us se e H Ho ol ld de er r 1 Fuse clips 2 Black wire 6 7 inches 3 Fuse holder boot...

Страница 18: ...he black wire from the fuse holder See the battery drawing and instructions for recommended assembly to connect the cable to the vehicle battery 1 Strip approximately 1 4 of insulation from the white...

Страница 19: ...cable when your kit includes a preassembled fuse holder 1 Strip the white wire 2 Crimp the 3 8 terminal ring 1 onto the white wire 3 Locate the fuse link 2 it attaches to the black wire 4 Shorten the...

Страница 20: ...nished in kit 3 Slip a 3 8 inch washer 8 onto the battery terminal bolt 4 Slide the positive red wire fuse link 7 terminal ring from the battery cable onto the positive battery terminal bolt 5 Slip a...

Страница 21: ...attery 2 Positive battery terminal 3 Battery cable positive 4 Fuse link 5 Black or brown wire negative 6 Power cable 7 Red wire positive 8 Washers 9 Battery terminal bolt positive 10 Nut 1 2 3 4 5 6 F...

Страница 22: ...he bolts removed in step 1 with 3 8 x 1 1 2 bolts 4 and nut 10 furnished in the installation kit Tighten nut secure ly 3 Slip a 3 8 inch washer 9 onto the extended end of each battery terminal bolt 4...

Страница 23: ...13 3 1 Battery 2 Positive battery terminal 3 Battery cable positive 4 3 8 x 1 1 2 bolt 5 Fuse link 6 Black or brown wire negative 7 Power cable 8 Red wire positive 9 Washers 10 Nut 2 9 1 3 4 5 6 Figur...

Страница 24: ...n ng g M Mo ou un nt ti in ng g B Br ra ac ck ke et t K Ki it t 2 20 03 3 4 47 70 0 0 00 01 1 Description NPN Qty Free standing mounting plate 714 390 001 1 Phillips head screws 8 1 2 802 287 000 4 Fi...

Страница 25: ...from the converter and three feet from the power source battery Any bends made during cable routing will further reduce the distance be tween vehicle batteries and the dock itself The converter shoul...

Страница 26: ...ber booted keyed connector 3 To dc dc power converter 1 female connector positive male connector negative 2 C Co on nv ve er rt te er r t to o D Do oc ck k C Ca ab bl le e The converter to dock cable...

Страница 27: ...nector to the key on the vehicle dock three pin connector 2 Slide the connector into the connector on the dock 3 Turn the nut on the cable connector clockwise to attach the cable to the dock Figure 2...

Страница 28: ...ck The ve hicle dock can accept a held held computer with or without the optional scanner handle To review the key components of your vehicle dock refer to Figure 2 11 Figure 2 11 V Ve eh hi ic cl le...

Страница 29: ...r insert a screwdriver into the slot in the screw head Figure 2 12 R Ro ot ta at ti in ng g t th he e B Bu um mp pe er r P Pa ad d Screw 2 Turn the key counterclockwise to unlock the keylock 3 Push th...

Страница 30: ...ON N 2 2 Installation 2 2 2 20 0 6400 Vehicle Dock Installation Instructions Figure 2 13 I In ns se er rt ti in ng g t th he e C Co om mp pu ut te er r i in nt to o t th he e V Ve eh hi ic cl le e D...

Страница 31: ...tion 6400 Vehicle Dock Installation Instructions 2 2 2 21 1 Figure 2 14 P Pu ut tt ti in ng g a a C Co om mp pu ut te er r w wi it th h S Sc ca an nn ne er r H Ha an nd dl le e i in n V Ve eh hi ic cl...

Страница 32: ...nstructions J Ju um mp p S St ta ar rt ti in ng g Y Yo ou ur r V Ve eh hi ic cl le e B CAUTION If you need to jump start your vehicle from another vehicle battery disconnect the power cable running to...

Страница 33: ...tion 2 10 top mount battery cable connec tion 2 12 Installation guidelines vehicle dock 2 2 Installing vehicle dock connecting the fuse holder 2 9 vehicle dock final cable connec tions 2 15 vehicle do...

Страница 34: ...I IN ND DE EX X I In nd de ex x 2 2 6400 Docks Installation Instructions...

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