ASSEMBLY PROCEDURE
IDA Base Assembly
P/N: 310 60040-XX
R E V I S I O N : 1 6 - J u l y - 2 0 0 8
Page 1
I.
SPECIAL PRECAUTIONS
a.
Whenever working with the internals of a damper, be careful not to scratch the interior of the
pressure tube. This could cause the damper to function improperly.
b.
Be careful not to scratch any sealing surfaces within the damper that would cause either internal
or external leakage of the unit after assembly.
II.
Tools, equipment, and supplies
a.
O-ring Lubrication
b.
Bicycle tire pump for use with Schrader valve style inner tubes
c.
Shock Vise – p/n: 310 30204
d.
IDA Oil Drip Cup – p/n: 310 60201
e.
IDA Body Wrench – p/n: 310 60200
III.
Components
a.
(1) Bladder Base Assembly - p/n: 310 60080-XX
b.
(1) End Cap Assembly - p/n: 310 60081-50
c.
(1) Quart Integra Shock Oil - p/n: 310 30900-1
IV.
Instructions
a.
Position the end cap assembly, p/n: 310 60081-50, in the shock vise, p/n: 310 30204, with the
air fill valve facing toward the assembly technician.
b.
Place IDA oil drip cup – p/n: 310 60201 around the end cap.
c.
Ensure the (3) alignment balls are positioned properly in the end cap assembly p/n: 310 60081-
50. Replace/reposition if necessary.
