Instron 5980 Series Скачать руководство пользователя страница 1

Страница: 1 / 96

5980 Series Dual Column Floor Frames

System Support

M10-16250-EN Revision J

The difference is measurable

Содержание 5980 Series

Страница 1: ...5980 Series Dual Column Floor Frames System Support M10 16250 EN Revision J The difference is measurable...

Страница 2: ...mation contained therein may be acquired only by written permission signed by a duly authorized officer of ITW Trademarks Instron is a registered trademark of Illinois Tool Works Inc ITW Other names l...

Страница 3: ...nts are used and over which we have no control additional protection devices and operating procedures may be necessary due to specific accident prevention regulations safety regulations further EEA di...

Страница 4: ...that safety may be compromised stop the test using the Emergency Stop button Investigate and resolve the situation that caused the use of the Emergency Stop button before you reset it Flying Debris Ha...

Страница 5: ...nt cannot occur Robotic Motion Hazard Keep clear of the operating envelope of a robotic device unless the device is de activated The robot in an automated testing system presents a hazard because its...

Страница 6: ...gas connections without first disconnecting the gas supply and discharging any residual pressure to zero Explosion Hazard Wear eye protection and use protective shields or screens whenever any possib...

Страница 7: ...cumentation 1 10 Chapter 2 Requirements and Specifications 2 1 Responsibilities 2 1 Customer s Responsibilities 2 1 Instron s Responsibilities 2 2 Site Requirements 2 4 Frame Location 2 4 Floor Loadin...

Страница 8: ...2 29 Chapter 3 Lifting and Handling 3 1 General Handling Precautions 3 1 Packaging Dimensions 3 2 Unpacking Dual Column Frames 3 3 Righting the Frame from a Prone Position 3 4 Using a Crane 3 5 Using...

Страница 9: ...ce 5 1 Preventive Maintenance 5 1 Daily Maintenance Checks 5 2 Periodic Inspections 5 2 Cleaning 5 3 Lubrication 5 3 General Maintenance Procedures 5 8 Test Limit Stops 5 8 Troubleshooting for Load Ce...

Страница 10: ...Preliminary Pages x M10 16250 EN...

Страница 11: ...for example required environmental conditions system weights and dimensions transporting your system to its final location including instructions for lifting and handling installing and connecting al...

Страница 12: ...er input and ground stud as shown in Figure 1 2 on page 1 3 Front View Rear View Figure 1 1 5982 5984 and 5985 Dual Column Floor Frames Frame base Base Base adapter Controller Options panel Motor cove...

Страница 13: ...sting system include Load frame with integral controller Load cell mounted to the crosshead Grips for tension testing or table mounted anvils on a platen for compression testing Instron approved compu...

Страница 14: ...mn and the ballscrew Rotation of the ballscrew drives the crosshead up or down while the guide column provides stability Controller The hardware that controls the frame and any ancillary equipment con...

Страница 15: ...rol of the testing system is carried out via Instron Bluehill software Setting test parameters operating the system and collecting test data is done through the software program Table 1 2 Software Ter...

Страница 16: ...ch hardware component is connected to make up the complete testing system Figure 1 3 5982 5984 and 5985 System Connections GRN YEL Earth BRN Live BLU Neutral Ground stud Load cell Load cell connection...

Страница 17: ...5988 and 5989 System Connections BLACK Live 1 BLACK Live 2 BLACK Live 3 BLACK Neutral GRN YEL Earth Ground stud Load cell Controller Supplemental ground cable Computer interface connection Load cell...

Страница 18: ...or electrical current Disconnect power supply Disconnect the power supply before servicing machine Electrical fuse warning Indicates an electrical hazard exists Advises about disconnecting power mains...

Страница 19: ...understand the operator s manual before using the machine Waste Electrical and ElectronicEquipment WEEE In accordance with the European Union s WEEE directive the crossed out wheeled bin symbol indica...

Страница 20: ...ut of your Instron products Depending on what you have purchased your documentation may include some or all of the following We welcome your feedback on any aspect of the product documentation Please...

Страница 21: ...nsibilities Customer s Responsibilities It is the customer s responsibility to ensure that all required support services are available and that all necessary checks are made prior to installing the te...

Страница 22: ...rough Instron to secure insurance cover and shipping at the customer s expense When transporting a load frame within your own premises you are responsible for its safe transport Upon special arrangeme...

Страница 23: ...l accessories that may have been purchased The customer must not make any attempt to install the load frame without an Instron service representative present Initial Operation Once the installation is...

Страница 24: ...t your facility engineer foundation specialist or a civil engineer to ensure that the load capacity of the floor can support at least three times the weight of the load frame and its component parts T...

Страница 25: ...me problem It is also suggested that network drops or digital phone lines be within the general testing area A network connection near the system facilitates distributing test data via the network Ins...

Страница 26: ...Dry compressed air is required for pneumatic grips Typically 90 psi air is required with a water trap filter Water Supply A water supply may be required for some specimen grips and some temperature c...

Страница 27: ...ormal care must be taken with service items such as greases and oils needed to operate and maintain the equipment as indicated in their packaging and operating instructions These systems comprise mech...

Страница 28: ...2 3 Series 5980 System Power Requirements Parameter Specifications 5982 a 5984 a 5985 a 5988 5989 Maximum Power VA 3500 4800 Voltage Vac 10 200 208 220 230 240 Single Phase 208 120 240 139 400 230 480...

Страница 29: ...h an NEMA L6 20P plug 220 230 and 240V is supplied with a IEC 309 16A plug These power cords are 3 metres 9 8 ft in length If you do not make a choice Instron chooses the customary voltage that matche...

Страница 30: ...ur order for a 5988 or 5989 load frame you can choose the voltage that you require If you do not make a choice Instron chooses the customary voltage that matches the shipping destination for the syste...

Страница 31: ...5989 load frames are available in standard configurations only Table 2 4 on page 2 11 summarizes the options and combination of options that are available 5982 5984 and 5985 Dimensions Standard Extra...

Страница 32: ...Chapter Requirements and Specifications 2 12 M10 16250 EN Figure 2 2 5982 5984 and 5985 Load Frame Dimensions F 50 16 B A 498 G 93 J 55 300 777 389 200 D E Optional Base Extension...

Страница 33: ...5 2773 109 2 2273 89 5 2773 109 2 Overall height with optional base extension 2573 101 3 3073 121 2573 101 3 3073 121 Overall width G 1130 44 5 1130 44 5 1489 58 6 1489 58 6 Load cell height J 110 4...

Страница 34: ...shead and the top of the moving crosshead Figure 2 4 on page 2 15 shows the dimensions for the second test space Refer to Table 2 7 on page 2 15 and Table 2 8 on page 2 15 to match the letter designat...

Страница 35: ...pace Dimension mm in Letter Frame Option Standard Height and Width Extra Height Top plate thickness C 148 5 8 148 5 8 Overall height F 2354 92 7 2905 114 4 Table 2 8 5984 and 5985 with Second Test Spa...

Страница 36: ...0 EN 5988 and 5989 Dimensions Figure 2 5 on page 2 16 shows the frame dimensions Refer to Table 2 9 on page 2 17 to match the letter designations Figure 2 5 5988 and 5989 Load Frame Dimensions 1495 15...

Страница 37: ...Model Number Weight of Load Frame Weight of Load Frame with optional base extension 5982 784 kg 1725 lb 875 kg 1925 lb 5984 882kg 1940 lb 973 kg 2140 lb 5985 882 kg 1940 lb 973 kg 2140 lb 5988 2255 kg...

Страница 38: ...955 kg 2100 lb Extra wide 1100 kg 2420 lb Second test space 1068 kg 2350 lb Extra height with second test space 1141 kg 2510 lb Extra height and extra wide 1182 kg 2600 lb Table 2 11 Weights Optional...

Страница 39: ...s testing accessories and fixtures to the load frame for specialized tests Use the standard mounting holes shown in the following diagrams to mount your accessories Avoid tapping new holes that may we...

Страница 40: ...45 280 140 M30 x 2 6H 40 Deep LH 40 x 3 Deep M16 x 30 Deep 8X or 12X for extra wide M10 x 25 Deep 10X Front of frame 100 150 150 Figure 2 7 5984 and 5985 Base Beam Mounting Dimensions 150 150 150 75...

Страница 41: ...sions B B B B B B B B A A A A A A A A A A A A A B B A A A A A A A 600 150 150 300 450 266 7 280 85 225 200 100 90 45 B B B B B B B B A A A A A A A 5989 Base Beam M48 x 2 6H 60 Deep LH 5988 Base Beam 6...

Страница 42: ...re 2 9 5982 Moving Crosshead Mounting Dimensions 482 280 140 45 90 M10 x 25 Deep 10X 100 11 Thru 6X Front of frame Topside of moving crosshead 40 x 3 Deep M16 x 35 Deep 2X 90 45 140 280 M10 x 25 Deep...

Страница 43: ...Moving Crosshead Mounting Dimensions 280 130 65 140 241 482 45 90 38 75 M10 x 25 Deep 10X 22 Thru 31 75 x 28 M16 x 35 Deep 8X 100 Front of frame 4X Deep Counterbore 60 x 3 Deep Topside of moving cros...

Страница 44: ...16250 EN Figure 2 11 5982 Second Test Space Configuration Fixed Crosshead Mounting Dimensions 482 241 Topside of Crosshead 32 Thru 100 Front of frame 11 Thru 6X M16 x 35 Deep 8X 280 90 140 45 Undersid...

Страница 45: ...gure 2 12 5984 and 5985 Second Test Space Configuration Fixed Crosshead Mounting Dimensions 482 65 130 241 75 38 Front of frame 22 Thru 31 75 x 28 4X M16 x 35 2X 51 Thru Deep 280 140 90 45 75 38 Under...

Страница 46: ...rosshead Mounting Dimensions 90 45 280 266 7 700 140 60 350 M10 x 25 Deep 10X 100 60 x 3 Deep M20 x 50 Deep 2X A B 5988 A 51 Thru and B 60 x 3 Deep 5989 A 74 75 thru and B 82 6 x 5 Deep Underside of C...

Страница 47: ...ory Mounting Dimensions Product Support www instron com Top Plate The top plate is not a load bearing component of the machine Figure 2 14 5980 Series Top Plate Mounting Dimensions 280 90 M10 Threaded...

Страница 48: ...al outlets are within the maximum distance requirement to the load frame s location Phone lines are located within the general testing area so that users can call Instron s service department directly...

Страница 49: ...ay to the final site location is able to support the weight of the frame and forklift or crane Refer to Packaging Dimensions on page 3 2 for the total package weight of your frame or to the weight spe...

Страница 50: ...Chapter Requirements and Specifications 2 30 M10 16250 EN...

Страница 51: ...e operation of lifting equipment and rigging techniques should attempt to lift or move an Instron system Equipment operators must have the appropriate licenses and have complied with your local safety...

Страница 52: ...page 1 2 to identify the top plate Hazard Do not use a lifting device or straps rated for less than twice the weight of the load frame All lifting devices and straps must be rated for a capacity at l...

Страница 53: ...5985 2517 mm 99 in 2568 mm 101 in 1524 mm 60 in 1524 mm 60 in 915 mm 36 in 915 mm 36 in 1286 kg 2829 lb 1410 kg 3102 lb Floor models with extra height 5982 5984 5985 2923 mm 115 in 2923 mm 115 in 1524...

Страница 54: ...rect number of boxes This ensures that no parts are lost prior to installation Do not disassemble or remove any components or parts from any Instron frame or accessory 5 Retain all packing materials u...

Страница 55: ...andards e g the appropriate training required by OSHA in the U S Equipment The following items are required A crane with a load rating that is double the load frame s gross weight Two lifting slings e...

Страница 56: ...ame can now be positioned into its operating location and then installed by an Instron service representative To position the frame into its operating location use the crosshead method to lift the fra...

Страница 57: ...ing the frame To lift the load frame into a vertical position 1 Remove all packaging material from the frame and ensure that the frame is not attached to the shipping skid This includes the L brackets...

Страница 58: ...lumn Frames Before You Begin Before moving the load frame ensure that You have reviewed Site Requirements on page 2 4 Verify that all conditions are met prior to transporting the test system Your equi...

Страница 59: ...he top plate This plate is not designed to support the weight of the frame and it might break If the shipping skid has been removed then lift the frame using a forklift with padded forks inserted unde...

Страница 60: ...erating location you must insert the leveling feet into each corner of the base The shipping skid must be removed to insert the feet and before placing the frame in its operating location Follow the i...

Страница 61: ...the leveling feet To transport the load frame using the crosshead method 1 Ensure that there are no shipping bolts attached to the skid 2 Using a forklift with padded forks or protective material arou...

Страница 62: ...re them to the crane hook as shown in Figure 3 4 on page 3 13 If you use chains in lieu of lifting slings wrap protective material around the crosshead to protect the crosshead from scratching and mar...

Страница 63: ...3 13 Transporting Dual Column Frames Product Support www instron com Figure 3 4 Lifting Load Frame with a Crane Lifting sling Crane hook Crosshead Load frame...

Страница 64: ...Chapter Lifting and Handling 3 14 M10 16250 EN...

Страница 65: ...the base from rocking and provides a level test surface for more accurate test results Refer to Figure 4 1 on page 4 2 and Figure 4 2 on page 4 2 Equipment Spirit level Open end wrench 18 mm socket w...

Страница 66: ...er floor model frames However as shown in Figure 4 2 on page 4 2 the lock nut and hex nut for adjustment is above the frame base You must therefore remove the front and rear covers from the machine to...

Страница 67: ...of purchase Look at the label next to where the power cable connects to the machine to see the current voltage setting Warning The voltage settings are inside the machine and can only be changed by a...

Страница 68: ...5 8 metres 19 ft long To accommodate high in rush currents connect a time delay circuit breaker between the facility power source and the load frame refer to Table 2 3 on page 2 8 For models 5988 and...

Страница 69: ...frame is supplied without a connector and with a 5 wire power cable containing the following conductors Black U L1 C L connect to Phase A Black V L2 connect to Phase B Black W L3 C L connect to Phase...

Страница 70: ...strain If your machine is enabled to measure strain then connect the extensometer to the STRAIN 1 connector on the controller Always use STRAIN 1 as the primary connection for strain STRAIN 2 is anoth...

Страница 71: ...nnect the computer and monitor to the electrical power supply 9 Change the Windows Network TCP IP settings for the dedicated Ethernet card to use a fixed IP address The following values are compatible...

Страница 72: ...5984 and 5985 System Connections GRN YEL Earth BRN Live BLU Neutral Ground stud Load cell Load cell connection Controller Supplemental ground cable Computer interface connection Load cell cable Mains...

Страница 73: ...and 5989 System Connections BLACK Live 1 BLACK Live 2 BLACK Live 3 BLACK Neutral GRN YEL Earth Ground stud Load cell Controller Supplemental ground cable Computer interface connection Load cell cable...

Страница 74: ...4 10 M10 16250 EN Figure 4 6 5980 Controller Connections Computer Interface Connection Ethernet Service Input Output optional Strain 1 optional Strain 2 optional Load Sync for use with AVE Service Exp...

Страница 75: ...rlock capability optional The interlock capability is provided with certain custom protective shields The interlock prevents the system from working when the door is open The standard protective shiel...

Страница 76: ...POWER indicator light illuminates 3 Power on all other system components e g computer and any other accessories 4 Start the Instron Bluehill software The first time the software runs the configuration...

Страница 77: ...provide a variety of services including annual service visits Contact your local Instron office for details on a service agreement or contract that best matches your needs Hazard Only qualified person...

Страница 78: ...e contact your local Instron Service department Periodic Inspections Every six to twelve months perform the following inspections Visually inspect the machine for any loose fittings Check the limit st...

Страница 79: ...acity of 50 kN or greater all floor models and some table models and if the central mounting area on the base beam is exposed no base adapter is in place then you must regularly lubricate the mounting...

Страница 80: ...3 Inspect the ballscrew and lubricate more frequently if any of the following conditions exist There is high load or high speed testing There is long term continuous movement of the crosshead The syst...

Страница 81: ...to the crosshead 6 Re connect the power cable to the main power source and turn the power switch to the On I position Verify that the POWER indicator light illuminates 7 Use the jog controls to move t...

Страница 82: ...Chapter Maintenance 5 6 M10 16250 EN Figure 5 1 Ballscrew Lubrication Points Ballscrew Ballnut nipple Crosshead Guide column cover Ballnut Ballscrew cover...

Страница 83: ...n power source and turn on the system Verify that the POWER indicator light illuminates This procedure should only be performed by personnel who have received detailed training either at the Instron t...

Страница 84: ...equire an Instron service technician although assistance is available Contact your regional Instron office or check our web site at www instron com for assistance Test Limit Stops It is recommended th...

Страница 85: ...a cell has been badly overstressed but still maintains its electrical continuity the cell may show a higher than normal amount of creep If a gauge has become improperly bonded due to degradation in us...

Страница 86: ...es to the frame Nut M5 T slot clip 52 59 1011 4 Installing accessories onto the column cover Accessories slot T nut T1697 1307 4 Installing accessories onto the column cover 3 MTS Ground cable A712 21...

Страница 87: ...07 4 Installing accessories onto the column cover 3 MTS Ground cable A712 213 1 Used to connect the frame to a suitable ground where the mains power supply is not grounded Locating ring T1208 1147 2 L...

Страница 88: ...1 To attach and preload load cell Draw bar M48 x 2 RH T620 505 1 Used with superbolt nut to attach load cell to crosshead Transducer cable assembly 2 5 m A1735 1360 1 1 Load cell extension cable Table...

Страница 89: ...d with superbolt nut to attach load cell to crosshead Transducer cable assembly 2 5 m A1735 1360 1 1 Load cell extension cable Table 5 5 5989 Ancillary Parts Description Part Number Quantity Purpose T...

Страница 90: ...Chapter Maintenance 5 14 M10 16250 EN...

Страница 91: ...E environmental conditions 2 5 environmental impact 2 7 environmental specifications 2 7 F floor loading 2 4 frame optional combinations 2 11 G guide columns lubricating 5 7 I impact environmental 2...

Страница 92: ...ame combinations 2 11 P power requirements 2 8 power supply 2 4 preparation checklist 2 28 preventive maintenance cleaning 5 3 daily checks 5 2 inspection 5 2 lubrication 5 3 to 5 8 product support 1...

Страница 93: ...method 3 11 to 3 12 frame base method 3 10 to 3 11 travel limits testing 5 8 troubleshooting load cells 5 9 U unpacking frames 3 3 to 3 4 uprighting a load frame using a crane 3 5 to 3 6 using a fork...

Страница 94: ...W Index 4 M10 16250 EN...

Страница 95: ......

Страница 96: ...Product Support www instron com...

Результаты поиска

Содержание 5980 Series

Отзывы:

Похожие инструкции для 5980 Series

Бренды по названию

Популярные бренды

Instron 5980 Series, Системная поддержка

Результаты поиска

Содержание 5980 Series

Отзывы:

Похожие инструкции для 5980 Series

Бренды по названию

Популярные бренды