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Copyright Innovative Technology Ltd 2008                                                                                                                  GA333-5 

10 FAULT FINDING ANALYSIS 

 

PROBLEM 

CHECK 

SOLUTION 

Validator will 

zel lit? 

” 

 the problem with all 

 the Top to Bottom 

ower Supply specification 

nterface is 

DATOR 

heck the inhibit lines (pins 5 –8) 

est cable for continuity and refit. 

not accept 

notes 

Is the Be

Are any “STATUS

lights lit? 

 

Is

notes or just one 

denomination 

 

Is

cable connected 

properly? 

Check the P

Check the LED Status codes  

(Chapter 4.2). 

Check correct i

programmed in using VALI

MANAGER software. 

 

C

from Host machine to Validator. 

 

T

Validator runs 

 paths for 

 for 

ltage level of 

rive belts are 

e is no 

eplace damaged parts 

nsure PSU meets the required 

eplace belts 

slowly and/or 

intermittently 

Check note

foreign objects 

Check note path

damage 

Check Vo

supply 

Check d

fitted correctly 

Ensure that ther

grease on the drive 

belts 

Clean the note path. 

 

R

 

E

specification 

Refit belts 

 

 

R

Notes are 

ut no 

PSU within 

 

Check Power Supply specification 

accepted b

credit received 

Is the 

specification? 

Has the correct

interface been 

selected? 

Validator rejects 

ct currency 

 the required note 

 

Check correct Currency is 

ator 

h “Issue Date” 

un Diagnostics in Validator 

genuine notes 

Is the corre

file programmed? 

 

Is

contained in the 

Currency file? 

Are sensors ok

programmed in using Valid

Manager software 

Contact Support wit

and “Note Denomination” for detail

 

R

Manager 

  

 

 

 

 

 

 

 

NV10 Operations Manual                                                                                          29 

Содержание NV10

Страница 1: ...INTELLIGENCE IN VALIDAT NV10 OPERATIONS MANUAL Copyright Innovative Technology Ltd 2008 GA333 5 ...

Страница 2: ... 6 8 ccTalk protocol CCT 20 6 9 Cash code serial protocol 21 6 10 Non isolated serial protocol NIS 22 7 Updating currency and firmware files 22 7 1 ITL Bank Note Validator Currency Manager 22 7 2 NV10 NV10 copy cloning 23 8 Mechanical installation 25 8 1 Changing or removing the bezels 25 8 2 Fitting the bezel into a machine 25 9 Routine maintenance 26 9 1 Cleaning 26 9 2 Belt changing 28 10 Fault...

Страница 3: ... uses and more secure applications If you do not understand any part of t below for assistance In this way we may continue to improve our product T Design the NV10 into items of equipment Build equipment using the NV10 Install equipment containing the N Maintain equipment containing the NV10 A recommended that for all but simple mechanical repairs the unit be returned to an approved service centre...

Страница 4: ...vative technology co uk COLUMBIA support automated transactions net GERMANY support automated transactions de ENGLAND support innovative technology co uk SPAIN soporte automated transactions es UNITED STATES OF AMERICA supportusa bellis technology com REST OF THE WORLD sales innovative technology co uk NV10 Operations Manual 4 ...

Страница 5: ...THE AMBER STATUS LED AND FRONT BEZEL LIGHTS WILL FLASH TO INDICATE INCORRECT CONDITIONS IT IS ESSENTIAL THAT THE POWER SUPPLY USED CAN SUPPLY AT LEAST 1 5 AMPS Table 2 Power Requirements Electrical Supply Minimum Maximum Supply Voltage V DC Absolute Limits 11 V 15 V MDB IF5 Version Supply Voltage 18V 42V Supply Ripple Voltage 0 V 0 25 V 100 Hz Supply Currents Standby 0 35 A Validating 1 A Peak Sta...

Страница 6: ...enominations of notes in the seri control mode pulse mode and binary mode 4 notes in parallel mode and will cope with different designs of banknotes having the same value such as are found in the United Kingdom T is ready for immediate installation If it is desired to change the currency data set this may be done using either the NV10 to NV10 currency cloning system or the PC based Currency Manage...

Страница 7: ... four EEN LED and an AMBER LED mounted on the top of the NV10 e DIPswitches set the basic operating mode of the unit while the LED s indicate the s Parallel open collector outputs Binary Smiley Secure Protocol SSP se Simple MDB int serial I O comm erface protocol ccTalk Extended Interface USA Serial NIS 4 NV10 USER INTERFACE The user interface with the NV10 IPswitches and a RED LED GR D Th operati...

Страница 8: ...ired for the Switch 1 Spare witch 1 currently has no function and is reserved for future use S Switch 2 Extended Options his switch is used to modify the behaviour of the selected machin T function of this switch are cove Switches 3 and 4 Machine Interface protocol selection hese switches are used to select the machine interface to be used The NV10 supports T numerous interfaces as shown below see...

Страница 9: ...hing Dataset fail not calibrate Permanent RED Memory has been corrupted F Power supply is incorrect check specification lashing AMBER and bezel lights Alternating RED and GREEN Ei ll ther a safe jam or Cash box fu Table 4 MACHINE INTERFACE HA e left side of the unit It has 16 pins see figure two are used for the 0v and 12v power supply and there are five outputs and five inputs Figure 3 Interface ...

Страница 10: ...ibit 3 Inhibit channel 3 by holding this pin HIGH 8 Inhibit 4 Inhibit channel 4 by holding this pin HIGH 9 Busy NV10 is validating and stacking output Active low while the NV10 is reading transporting or stacking a note 10 Escrow Operate Escrow function by holding LOW see Appendix B for full details 11 Factory Use Only Do not connect 12 Factory Use Only Do not connect 13 Factory Use Only Do not co...

Страница 11: ...c low Logic high Inputs 0V low 0 5V 3 7 V high 12V Outputs with 2K2Ω pull up 0 6V Pull up voltage of host interface Maximum Current Sink 50mA per output Table 6 Interface Logic Levels 5 3 SERIAL INTERFACE INPUT AND OUTPUTS CAUTION THE SERIAL INTERFACES WILL ONLY WORK IF THE RELEVANT INTERFACE SOFTWARE IS CORRECTLY INSTALLED Name Description SSP TxD Vend 1 SSP RxD Inhibit 1 Table 7 Serial Interface...

Страница 12: ...out Setting high all the inhibits causes a note reject In the event of a note being forcibly removed from the mouth of the NV10 during the 30 second interval the NV10 will go out of service for 45 seconds Inhibit Operation Pins 5 8 Channel 1 to 4 have their own inhibit input to allow the host machine to refuse specified notes To inhibit a channel the relevant inhibit input must be held high To ena...

Страница 13: ...hen the NV10 will be disabled In this state the bezel will not illuminate and if a note is inserted the motor will run in reverse preventing the insertion of the note Note Channels higher than four cannot be individually inhibited but will be globally inhibited if inhibits 1 to 4 are inhibited 6 3 BINARY OUTPUT BIN To use Binary mode DIPswitches 3 and 4 must be in the Up position to select Special...

Страница 14: ... DEFAULTED TO 300 Existing Smiley NV4 users may already be using the serial input output facility in conjunction with the parallel inputs The NV10 Validator also supports this system However this interface is not recommended for new designs the Smiley Secure Protocol SSP interface is recommended CAUTION THE NV10 DOES NOT SUPPORT THE SIMPLE SERIAL DATA OUT ONLY MODE AS AVAILABLE ON NV4 AND EARLIER ...

Страница 15: ...d low when the unit is powered up A software enable must be sent to enable the validator The data is formatted as follows 1 start bit 8 data bits 2 stop bits 300 baud Vend 1 pin 1 idle start bit 0 bit 1 bit 2 bit 3 bit 4 bit 5 bit 6 bit 7 stop stop idle 3 3 ms 0 0 1 0 1 0 0 0 20dec Figure 5 Typical Serial Output Transmission of the value 20 decimal Note not recognized Copyright Innovative Technolo...

Страница 16: ...15 145 Note Accept on C15 15 Inhibit C16 146 Note Accept on C16 16 Un inhibit C1 151 Note Not Recognised 20 Un inhibit C2 152 Mechanism running slow 30 Un inhibit C3 153 Top of form Bottom of form 40 Un inhibit C4 154 Channel 5 Note Rejected fraud channel 50 Un inhibit C5 155 STACKER Full or Jammed 60 Un inhibit C6 156 Abort During Escrow 70 Un inhibit C7 157 Note may have been taken to clear jam ...

Страница 17: ...els 9 16 Byte 2 Escrow On 1 Off 0 Byte 3 Turn on Escrow Mode 170 Enable Escrow Mode Escrow Mode Enabled 170 Note accept in Escrow Mode Note entered into validator Validator Busy 120 Note Accepted Channel 2 Validator Ready 121 Accept on Channel 2 2 172 Accept Note in Escrow Accept Escrow 172 Accept on Channel 2 2 Table 9 Example protocols 6 5 SERIAL INPUT OUTPUT SI2 BAUD RATE IS DEFAULTED TO 9600 T...

Страница 18: ...ddressed This interface is recommended for all new designs The interface uses a master slave model the host machine is the master and the peripherals note acceptor coin acceptor or coin hopper are the slaves Data transfer is over a multi drop bus using clock asynchronous serial transmission with simple open collector drivers The integrity of data transfers is ensured through the use of 16 bit CRC ...

Страница 19: ...cial mode on the validator and the MDB option of the interface firmware loaded into the NV10 DIPswitch 2 enables a fast reset on power up The Fast Reset option should be set if the NV10 continuously resets the stacker after the machine is powered on The Fast Reset option can be enabled via the Validator Manager Software or by setting Dipswitch 2 to the ON position Note Please refer to the Multi Dr...

Страница 20: ...is number This number would be set to 100 Hex 64 for the Euro or Great Britain The number would be set to 1000 Hex 03E8 for Romania The number of decimal places must also be programmed for each Validators The number would be set to 2 for Euro or USA The number would be set to 3 for Romania Adopting the numbers above 5 would be displayed as 5 00 10 would be displayed as 10 00 1 would be displayed a...

Страница 21: ...IAL PROTOCOL ccNET The NV10 supports the ccNet serial protocol for easy interfacing with host machines that support this protocol To use ccNet mode DIPswitches 3 and 4 must be in the Up position to select Special mode on the validator and the CCN option of the interface firmware must be loaded into the NV10 DIPswitch 2 is used to select default Baud rate Down 9600 UP 19200 Pin out connections on N...

Страница 22: ...ion Details Copyright Innovative Technology Ltd 2008 GA333 5 Signal NV10 12V 15 0V 16 ACCEPT ENABLE 6 SEND 7 IRQ INTERRUPT 2 DATA 1 OUT_OF_SERVICE 3 Table 10 Extended Interface USA Serial UPDATING CURRENCY AND FIRMWARE FILES Note Validators are supplied already programmed from the factory Please skip this he NV10 Validator may only be programmed using the ITL Bank Note Validator Currency 1 ITL BAN...

Страница 23: ...wer supply Note Cloning is only available with Firmwa O This facilit NV10 The Master Validator will transmit the currency data and upgrade the Slave s Firmware For cloning it is recommended to use the Cloning Kit 2 CK2 R Master Cloning Kit 2 12V supply S NOTE The Master will o greater than that of the Slave If the Master Firmware is less than the Slave then the co process is aborted If the Firmwar...

Страница 24: ...aster Master RED and GREEN LED s will flash alternately at 1 second rate No further copy action will take place If slave firmware version is same as master then master will start to copy currency data to slave If slave firmware version is less than master then master will start to copy firmware data to slave F rmware copy TION IF MASTER RED LED CHANGES C COMMUNICATIO BEGINNING Master RED LED will ...

Страница 25: ...ill click home into NV10 when fitted correctly 8 2 FITTING THE BEZEL INTO A MACHINE CAUTIONS ENSURE THERE IS A CLEARANCE AROUND THE INITIAL EXIT SEE DRG GA334 IN APPENDIX A SO THERE IS NO OBSTRUCTION TO THE BANKNOTES AS THEY ARE BEING READ BY THE NV10 A SUITABLE CASH BOX IS NEEDED SO THAT THE NOTES SECURELY STORE AWAY FROM THE NOTE EXIT SEE APPENDIX C TO PREVENT NOTES ACCUMULATING AT THE NOTE EXIT...

Страница 26: ...e environment the NV10 may at some time require cleaning belt changing or note path clearing 9 1 CLEANING CAUTION DO NOT USE SOLVENT BASED CLEANERS SUCH AS ALCOHOL PETROL METHYLATED SPIRITS WHITE SPIRIT or PCB CLEANER THIS WILL RESULT IN PERMANENT DAMAGE TO THE VALIDATOR ONLY USE A MILD DETERGENT Remove the NV10 from its bezel Push the 2 red Note Path Access Buttons on the sides of the NV10 downwa...

Страница 27: ... moved from both belts B 1 Ensur 2 Remove Bezel 3 Insert a piece of p the centre of the note path to activate the drive motor 4 Use a lint free cloth dampened with water containing a detergent and hold it against each drive belt as is turns 5 Repeat steps 3 and 4 until all dust and debris has been re 6 Repeat step 3 using a DRY lint free cloth to remove any excess moisture NV10 Operations Manual 2...

Страница 28: ...e into the locating slots 2 each side pushing Figure 12 NV10 Belt Access 9 dry surface Remove the sliding it back see figure 12 Push the 2 belt tension springs body smallest wheels first Replace the belts by fitting th wheels first Place the low forward and down the plate will click confirming correct insertion Connect the upper and lower note path back together NV10 Operations Manual 28 NV10 Oper...

Страница 29: ...s are e is no eplace damaged parts nsure PSU meets the required eplace belts slowly and or intermittently Check note foreign objects Check note path damage Check Vo supply Check d fitted correctly Ensure that ther grease on the drive belts Clean the note path R E specification Refit belts R Notes are ut no PSU within Check Power Supply specification accepted b credit received Is the specification ...

Страница 30: ...GER The ITL BNV Currency Manag Program the Validator by downloading pre prepared currency da DA2 kit Check the firmware version and currency Adjust the channel and pulse configuration on a pre programmed NV10 to your requirements Download a new Use diagnostic functions to check Validators operation greater only The software will run on an IBM compatible Pe equivalent see Appendix F for operating s...

Страница 31: ...NV10 Operations Manual 31 APPENDIX A DIMENSION DRAWINGS Copyright Innovative Technology Ltd 2008 GA333 5 ...

Страница 32: ...NV10 Operations Manual 32 APPENDIX B EXTENDED BEZEL Copyright Innovative Technology Ltd 2008 GA333 5 ...

Страница 33: ...t The top of the cash chute dividing it plate should fit into the recess of PM397 on the rear of the NV10 un PPENDIX C CASH BOX ADVICE Figure 13 Cash box mounting location Figure 14 Dividing plate location for cash chute A Opening dimension must be large enough to allow the longest note to fall through Depth must be e sufficient to stor the required number of notes ...

Страница 34: ...d immediately The sequence of operations is as follow Pin 10 held low awaiting note insertion Note inserted Validator issues a 100ms The host machine initiates vend process The host machine sets pin 10 high to indic not done within 30 seconds the Validator will return the note The Validator issues a 100ms pulse on the appropriate channe going high to indicate final acceptance of the note If the si...

Страница 35: ...to the validator as shown below see figure 1 using the 16 way to 5 way connector The supplied 3 5mm jack plug and 2 banana plugs are used to supply power to the DA1 when using a variable Bench power supply Connect the 12 volts to the red banana plug and GND 0V to the black plug Alternatively a Portable DC Power Adapter supplying 12v and 1 5A minimum can be used Plug the 9 way D type connector into...

Страница 36: ...port CD P been made install the appropriate software for the validator you are using S DA1 To install the ITL correct PC drive The CD should automatically run and an installation menu will appe Double click the ITL BNV Download Manager and follow the on screen instructions You can also install the Currency files Firmware files and the Technical Manuals for each specific product as well as other ge...

Страница 37: ...PC SYSTEM SPECIFICATION The ITL Validator Software has been tested and verified using Windows 2000 XP TM on a Pentium TM based PC System Microsoft and Intel Full functionality cannot be guaranteed on lower specification systems NV10 Operations Manual 37 ...

Страница 38: ... Serial Output Transmission of the value 20 decimal Note not recognized 15 Figure 6 Typical Serial Output Transmission of the value 20 decimal Note not recognized 18 Figure 7 MDB Opto Isolated Input Output circuits NV10 MDB Slave 19 Figure 8 ccTalk connector pins on the NV10 21 Figure 9 Cloning kit CK2 23 Figure 10 Bezel and NV10 installation 25 Figure 11 NV10 sensors 27 Figure 12 NV10 belt access...

Страница 39: ...f Innovative Technology Limited Innovative Technology has a number of European and International Patents and Patents Pending protecting this product If you require further details please contact the factory Innovative Technology is not responsible for any loss harm or damage caused by the installation and use of this product This does not affect your local statutory rights If in doubt please conta...

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