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MA Functional Unit

Technical handbook (THB) MA xxxx with ATS Maxx

Key:

ok Application possible

NO Application not possible

XX Application not recommended

rec. Application recommended
incl. Component included in option

ess. Essential option

Designation re: assembly of functional unit

Subsequent assembly possible without rework possible
Subsequent assembly possible with rework
Assembly only possible at INGUN

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for

Item

No.

Chapter
in THB

Short designation

Part number

5.1

MA Protection conductor wiring and contact protection for dangerous voltages

FB-SLV-MA

39851, 39852, 39853, 39854, 39855, 40509

ok NO

ess.

5.2

MA ESD assembly

FB-ESD-MA

33482

ess.

rec.

5.3

MA ESD assembly and protection conductor wiring

FB-ESD-S-MA

43597

ok NO

ess.

5.4.1

MA Dual-stage contacting from bottom side - Locked electrically

FB-2VE

43613, 43642.47720, 47435, 47440

NO NO

ok NO

ok NO NO NO

ok rec. ok

NO rec.

ok NO NO NO NO

ok NO

5.4.2

MA Dual-stage contacting from bottom side - Pneumatic locking

FB-2VP

43614, 43640, 47240, 47430, 47750

ok NO

ok NO NO NO

ok rec. ok

rec.

ok NO NO NO NO

ok NO

5.4.3

Dual-stage contacting from bottom side - Mechanical stroke limitation

FB-2VM

50912, 50913, 50914

ok NO NO

ok NO

ok NO NO NO

ok rec. ok

XX rec. ok

ok NO NO NO NO

ok NO

6.1

ATS ESD version

ATS MAxx ../ESD

46026, 46233, 46236, 46239, 46242

ess. ess.

6.2

ATS Radio frequency version

ATS MAxx ../HF

44412, 44414, 44416

ok NO NO NO NO

ok NO

ok NO NO NO

ok NO

ok NO NO NO

7.1.1

MA Safety switch with locking NO (currentless; open)

FB-SIS-ZSO

36210

XX NO XX

7.1.2

MA Safety switch with locking NC (currentless; closed)

FB-SIS-ZSG

46020

NO XX

7.1.3

MA Safety switch without locking

FB-SIS

42066

ok NO NO

7.1.4

MA Magnetic safety switch

FB-SIS-BM

41553, 41556, 41558, 41560

ok NO NO NO

ok NO XX XX XX

XX XX

7.2.1

MA Self-opener pneumatic

FB-SOP

42700, 42701, 47400

ok NO NO NO

XX XX XX ess. ok NO

ok incl. ok

ok NO

7.2.2

MA Self-opener electric

FB-SOE

45220, 45221

ok NO NO NO

XX XX ess. ok NO

ok incl. ok

ok NO

7.3.1

MA Check for pressure frame closed via stroke switch

FB-ABF-G-S

33840

XX XX

7.3.2

MA Check for pressure frame closed stroke position by inductive sensor

FB-ABF-G-I

37550

XX XX XX

7.3.3

MA Check for pressure frame closed position by inductive sensor

FB-ABF-V-I

43625, 46745

ok ess. ess. XX XX

7.4

MA Check ATS locked

FB-ABF-V

43246

7.5.1

MA Locking unit for closed pressure frame stroke magnet NC (currentless; closed)

FB-VER-G-ESG

32665

ok NO NO NO

ok NO NO

XX XX

rec.

7.5.2

MA Locking unit for closed pressure frame stroke magnet NO (currentless; open)

FB-VER-G-ESO

36065

ok NO NO NO

7.5.3

MA Locking unit for closed pressure frame pneumatic cylinder locking

FB-VER-G-P

49270

ok NO NO NO

XX XX

7.6

MA Locking unit for pressure frame open

FB-VER-O-ESO

43584

7.8

MA Pressure frame unit opening limited

FB-OBR

43592

7.9

MA Upgrade kit gas pressure spring

FB-GDF-KIT

39200, 39300, 39400, 39500, 41150

7.10

MA Gas pressure springs for the drive unit (kit)

FB-GDF

48730

7.11

MA Hinged metal handle

FB-MGK

47715

rec.

ok incl. ok

7.12

MA Pass / fail LED indicator

FB-LED

45770, 45996, 45999, 46000

ok rec. ok

7.13

MA Push button

FB-ADT

40980

7.14

MA Oil break

FB-OLB

42704, 47566

ok rec. rec. rec. ok

ok incl. incl. ok

7.15

MA Anti-pinch protection

FB-KSG

29805

7.16

MA Extended handle

FB-VLK

43763, 44831

7.17

MA Control unit

FB-STE-UNI

42703

NO rec.

ok NO

ok rec. ok

7.18

MA Magnet control unit

FB-STE-MAG

42810

rec.

XX XX

rec.

8.1

ATS Dual-stage upgrade kit

FB-2SN

48266

ok rec. ok NO

ok NO NO

8.2.1

ATS Stiffener kit for NDH

FB-VSL-NDH

46013, 46014

ok NO

8.2.2

ATS Stiffener kit for KTE

FB-VSL-KTE

45719, 46861, 46863

ok NO

8.3

ATS Insertion blocker for stroke 22mm

FB-ELS-22

47730

8.4

ATS Contact protection for dangerous voltage

FB-BSP

41809, 41811, 41812, 41813, 41814

ess.

ok NO

8.5

ATS Lifting units

FB-AHE

42741

ok NO NO NO

ok rec. ok

8.6.1

ATS Check for pressure frame closed using two GKS

FB-ABF-G-GKS

46396

ok NO NO NO

8.6.2

ATS Check for pressure frame closed via stroke switch

FB-ABF-G-S

33510

ok NO NO NO

8.7.1

ATS Actuator for single-stage

FB-BTV

36455, 100414

ok NO NO NO

XX XX

8.7.2

ATS Actuator for dual-stage (basic unit)

FB-BT2

47740, 103273

ok NO

XX NO NO

8.7.3

ATS Actuator for magnetic safety switch

FB-BTM

41552

ok NO NO NO

ok NO XX XX XX

XX XX

8.8

ATS Ground plate for ATS

MAP-ATSMAxx

45873, 45874, 45881, 45882, 45883

ok NO

8.9.1

ATS Contacting from above, normal assembly

FB-ZSK

22652

ok NO NO NO NO

ok NO

8.9.2

ATS Contacting from above, ESD assembly

FB-ZSK-ESD

45704

ess. ess.

NO NO NO

ok NO

Description of functional unit

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Stand: 10/18, Index 1.30

INGUN, Irrtümer und technische Änderungen vorbehalten

Содержание MA 2x09 Series

Страница 1: ...Technical manual Manual Test Fixture MA xxxx with ATS MAxx...

Страница 2: ...stage contacting from bottom side 11 5 4 1 Locked electrically 13 5 4 2 Pneumatic locking 14 5 4 3 Mechanical stroke limitation 15 5 5 Dual stage contacting with self opener 15 5 5 1 Electrical dual s...

Страница 3: ...osed using two GKS 43 8 6 2 Check for pressure frame closed via stroke switch 43 8 7 Actuator for safety switch with and without locking 44 8 7 1 Actuator for single stage 44 8 7 2 Actuator for dual s...

Страница 4: ...nder 12 10 Part number 49273 52 10 1 12 Pneumatic cylinder 12 10 Part number 43251 52 10 1 13 Pneumatic cylinder 12 10 Part number 49273 52 10 1 14 Pneumatic cylinder 25 50 Part number 39203 52 10 1 1...

Страница 5: ...alogue size 09 14 version 0 without interface 1 standard with interface 2 heavy duty version generation 2 MA with stroke 14mm 3 MA with stroke 22mm manual test fixture Basic units with internal interf...

Страница 6: ...10 45983 KIT ATS MA14 45985 KIT The ATS is delivered as a kit and therefore is not mounted 1 2 2 ESD version Basic unit with internal interface without internal interface Designation Part number Desi...

Страница 7: ...Block pairs The main rule for the sparkover of sharp components in the air under standard conditions is for each mm distance approx 0 8 kV Max allowable current at 170 pole Low Ohm Blocks for example...

Страница 8: ...d to lock specific positions When operat ing electromagnets with nominal voltage for a long time 10 minutes their outside get very hot The outer surface of electromagnets reaches high temperatures 70...

Страница 9: ...g overview shows only some of the different function units 3 2 1 Interface blocks SB INGUN interface blocks are used as electrically conductive connect ors for the reliable signal transfer in internal...

Страница 10: ...in the replacement kit com pactly and precisely see product information Marking units 3 2 5 Potentiometer screwing unit key button activators Compact manual or automatic screwing units can be used fo...

Страница 11: ...MA 2x09 MA xx11 MA xx12 MA xx13 MA xx13T MA xx14 40509 39851 39852 39853 39855 39854 ATS MA 09 ATS MA 11 ATS MA 12 ATS MA 13 ATS MA 11 ATS MA 14 41809 41811 41812 41813 41811 41814 When testing with a...

Страница 12: ...ist strap must not be connected to the bush of the ESD discharge ca ble 5 3 ESD assembly and protection conductor wiring MA 2x09 MA xx11 MA xx12 MA xx13 MA xx13T MA xx14 43597 43597 2x 43597 ATS MA 09...

Страница 13: ...any contact probes the option oil break is necessary see chapter 7 13 p 35 A pressure frame closed check is necessary using the dual stage function see chap ter 7 3 p 27 Premature opening of the fixtu...

Страница 14: ...age locking unit Specification of the components used Stroke magnet NC currentless closed Part number 50856 see chapter 10 1 7 p 51 Inductive sensor Part number 38413 see chapter 10 1 5 p 50 The elect...

Страница 15: ...right drive unit Figure 5 Basic unit with pneumatic dual stage locking Specification of the components used Inductive sensor Part number 38413 see chapter 10 1 5 p 50 Pneumatic cylinder 12 10 Part nu...

Страница 16: ...roke limitation MA 2x09 MA 2x11 MA 2x12 MA 2x13 MA 2x13T MA 2x14 50914 50912 50913 50912 2x 50913 ATS MA09 ATS MA11 ATS MA12 ATS MA13 ATS MA11 ATS MA14 48266 5 5 Dual stage contacting with self opener...

Страница 17: ...9508 59508 59508 100696 59508 59558 59559 59558 2x 59559 Part 59508 is mounted on the left side of the left drive unit and part 100696 is mounted on the right side of the right drive unit 5 5 2 Pneuma...

Страница 18: ...ic cylinder 12 10 Part number 49273 see chapter 10 1 11 p 52 Specification of optional components not included in delivery Valve assembly 5 2 way Part number 42702 see chapter 10 1 10 p 51 Compressed...

Страница 19: ...be plugged to the pressure frame plate Part number see chapter 1 2 2 p 5 Figure 6 ATS as ESD version with pressure frame unit wiring Note for usage ESD function of ATS is only achieved in connection w...

Страница 20: ...cal changes without notice E OE See chapter 1 2 3 p 5 for part numbers Figure 7 ATS MA12 HF backside without internal interface Figure 8 ATS MA12 S 7 HF backside with internal interface Spare parts an...

Страница 21: ...ause not all optional functions additional functions can be combined and or other aspects must be considered Figure 9 example of assembly drawing 7 1 Safety switch for closed pressure frame When testi...

Страница 22: ...chnical manual MA xxxx with ATS MAxx 21 INGUN Subject to technical changes without notice E OE INGUN recommends the integration of the safety switch in accordance with the following func tional sequen...

Страница 23: ...present No Press on force 30 N Forced opening force 8 5 N Forced opening path 11 mm Holding force Fmax 1 000 N Max activating speed 2 m s Temperature range 25 60 C Protection type IP67 Electrical data...

Страница 24: ...voltage 7 1 3 Safety switch without locking MA 2x09 MA xx11 MA xx12 MA xx13 MA xx13T MA xx14 42066 42066 2x 42066 ATS MA 09 ATS MA 11 ATS MA 12 ATS MA 13 ATS MA 11 ATS MA 14 47740 for dual stage cont...

Страница 25: ...nit present No Cross Shorts recognition possible Yes Type of voltage VDC Switching frequency max 5 Hz Switching voltage max 75 VDC Switching current max 400 mA Switching power max 10 VA Connection Not...

Страница 26: ...A check regarding the locking position is necessary for the self opener function see chapter 7 3 3 p 28 The self opener cannot be used in the dual stage basic units When the locking unit is set to ND...

Страница 27: ...th pneumatic drive unit Specification of the components used Brake cylinder D 040 12 040 123 Part number 51863 see 10 1 18 p 53 Pneumatic cylinder 25 50 Part number 39203 see 10 1 14 p 52 Specificatio...

Страница 28: ...ronic drive unit 7 3 Check for pressure frame closed The check of the closed pressure frame unit is normally used for control purposes e g to start test 7 3 1 Check via stroke switch MA 2x09 MA xx11 M...

Страница 29: ...ion 7 3 3 Check locking position by inductive sensor MA 2x09 MA 2x11 MA 2x12 MA 2x13 MA 2x13T MA 2x14 43625 43625 2x 43625 MA 3211 MA 3212 MA 3213 MA 3213T MA 3214 46745 46745 2x 46745 The signal of t...

Страница 30: ...ng Typically the functionality is as follows 7 5 1 Stroke magnet NC currentless closed MA 2x09 MA xx11 MA xx12 MA xx13 MA xx13T MA xx14 32665 32665 2x 32665 Specification of the components used Stroke...

Страница 31: ...net NO currentless open Part number 33491 see 10 1 8 p 51 7 5 3 Pneumatic cylinder locking MA 2x09 MA xx11 MA xx12 MA xx13 MA xx13T MA xx14 49270 49270 2x 49270 Specification of the components used Pn...

Страница 32: ...re frame is then used when the closing of the pressure frame is only allowed under certain circumstances Regarding the UUT lifting unit for example the pressure frame can only be closed when no UUT is...

Страница 33: ...with this option Thus a harder stop than usual can occur 7 8 Upgrade kit gas pressure spring MA 2x09 MA 2x11 MA 2x12 MA 2x13 MA 2x13T MA 2x14 41150 39200 39300 39400 39200 2x 39500 MA 3x11 MA 3x12 MA...

Страница 34: ...er stays The gas pressure spring reduces the forces opening the drive unit Note for use Cannot be used with self opening function Combination with safety switch featuring guard detailed in sections 7...

Страница 35: ...mponents used LED SMD strip green Part number 45673 see chapter 10 1 19 p 53 LED SMD strip red Part number 45674 see chapter 10 1 20 p 53 7 12 Push button MA 2x09 MA xx11 MA xx12 MA xx13 MA xx13T MA x...

Страница 36: ...MA xx14 29805 available as standard Due to the anti pinch protection there is a safety distance between the housing and the drive unit to prevent fingers accidentally getting trapped when closing The...

Страница 37: ...d PIN 11 Dual stage Test end of test system Input on PIN 5 and PIN 12 Self opener Marking unit Pass fail indicator Lifting unit NDH open locking Test result pass of test system Input on PIN 6 and PIN...

Страница 38: ...ct to technical changes without notice E OE Connection to 15 pole sub connector external signals Connection to 37 pole sub connector signals for test fixtures internal Configuration jumper for permane...

Страница 39: ...amps The supply voltage is connected to DCin any polarity The magnet is activated by the applied voltage Description control mode If the magnet is to be controlled by a sen sor or a weak control volta...

Страница 40: ...use must be observed because not all optional or additional functions can be combined and or other aspects must be considered Figure 92 Example of mounting drawing 8 1 Dual stage upgrade kit Compatibl...

Страница 41: ...pressure frame plate NDH and the probe plate KTP With more than 300 test probes or a force higher than 500 N to use the additionally available stiffener bars is recommended 8 2 1 Stiffener kit for NDH...

Страница 42: ...xx11 MA xx12 MA xx13 MA xx14 40509 39851 39852 39853 39854 When testing at a dangerous voltage 25V AC and 60V DC the exchangeable kit must be equipped with contact protection and the IP3x protection a...

Страница 43: ...opening the pressure frame The PC board which is properly aligned be tween limiting pins is fixed with bending pins for quick removal The open pressure frame can be locked in the open position by mea...

Страница 44: ...closed using two GKS Compatible with ATS version Normal ESD RF ATS MA09 ATS MA11 ATS MA12 ATS MA13 ATS MA14 46396 Note for use Not suitable for dual stage function 8 6 2 Check for pressure frame clos...

Страница 45: ...13 MA xx14 36210 with locking NO currentless open 46020 with locking NC currentless closed 42066 without locking 8 7 2 Actuator for dual stage basic unit Compatible with ATS version Normal ESD RF ATS...

Страница 46: ...0 41558 41556 41553 Note for use Not suitable for dual stage function 8 8 Ground plate for ATS Compatible with ATS version Normal ESD RF ATS MA09 ATS MA11 ATS MA12 ATS MA13 ATS MA14 45873 45874 45881...

Страница 47: ...acrylic glass plate and transfer field Note for use Not suitable for dual stage function 9 FURTHER MAINTENANCE 9 1 ATS mounting check The original alignment of ATS mounting is normally sustained for...

Страница 48: ...mselves but with other possible wear INGUN has to be contacted and the test fixture has to be checked by INGUN 9 2 1 9 4 1 Gas pressure spring You will find the respective upgrade kit under optionally...

Страница 49: ...ATS MA09 ATS MA11 ATS MA12 ATS MA13 ATS MA14 43627 9 3 3 Wire mesh sealing for RF ATS ATS MA09 ATS MA11 ATS MA12 ATS MA13 ATS MA14 48398 48399 48855 48856 48863 48864 9 3 4 Contact spring kit for RF...

Страница 50: ...988 45884 45709 45875 45865 9 3 7 Pressure frame plate NHP ATS MA09 ATS MA11 ATS MA12 ATS MA13 ATS MA14 45993 45889 45715 45880 45871 9 3 8 Wiring guard plate VSP ATS MA09 ATS MA11 ATS MA12 ATS MA13 A...

Страница 51: ...witching frequency 1500 Hz Operational voltage range 10 32 VDC Current consumption 10 mA Current setting 200 mA Protection type IP 67 Working temperature 25 70 C Switching distance 1 2 mm Aluminium Co...

Страница 52: ...troke magnet NO currentless open Part number 33491 Nominal voltage 24 VDC Power consumption 8 Watt 300 mA Switching duration 100 For reduced continuous operation see 2 1 4 p 7 Recommended series resis...

Страница 53: ...ce with 6 bar Advance 68 N Return 51 N Operating air pressure 0 6 10 bar Pneumatic connection M5 Function chart 10 1 14 Pneumatic cylinder 25 50 Part number 39203 Function double action Plunger diamet...

Страница 54: ...t max 33 LEDs approx 200 mA 10 1 20 LED SMD strip red Part number 45674 Colour of light red Luminosity 300 mcd Wavelength 620 635 nm Operating voltage 12 Volt Operating current max 33 LEDs approx 200...

Страница 55: ...Technical manual MA xxxx with ATS MAxx INGUN Subject to technical changes without notice E OE 54...

Страница 56: ...k ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok 25 7 10 MA Gas pressure springs for the drive unit kit FB GDF 48730 ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok o...

Страница 57: ...Technical manual MA xxxx with ATS MAxx INGUN Subject to technical changes without notice E OE 56...

Страница 58: ...Technical manual MA xxxx with ATS MAxx 57 INGUN Subject to technical changes without notice E OE...

Страница 59: ...ria Benelux Bosnia Herzegovina Croatia Czech Republic Denmark Estonia Finland France Germany Hungary Italy Norway Poland Portugal Romania Serbia Slovenia Slovak Republic Spain Sweden Switzerland Turke...

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