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Ingersoll-Rand VHP40RMD, Руководство по эксплуатации и техническому обслуживанию, Страница: 54 / 55

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Operation & Maintenance Manual

Trouble Shooting

50

23221138 (12-07) Rev A

 Trouble Shooting Chart

Bold Headings depict the COMPLAINT - Subheadings suggest the CAUSE

NOTE: Subheadings suggest sequence to follow troubleshooting.

Short Air Cleaner Life

:

Excessive Vibration:

Dirty Operating Conditions

Defective Fan

Inadequate Element Cleaning

Airend malfunctioning

Defective Service Indicator

Belts too loose

Wrong Air Filter Element

Belts too loose
Loose pump or motor mounting bolts

Excessive Oil in Air:

High Oil Level

Low CFM:

Out of Level > 15 degrees

Belts too loose

Excessive operation at low discharge pressure

Low Motor RPM

Worn piston rings

Dirty Air Filter

Worn cylinder bores

Damaged airend valves

Wrong compressor oil

Worn airend (rings; cylinder bores)

Safety Valve Relives:

Operating Pressure Too High

Unit Shutdown:

Defective Safety Valve

Compressor Discharge Temp. too High

Pressure Switch set too high

Loose Wire Connection
Defective Discharge Air Temp. Switch

Fan(s) Will Not Run:

Airend Malfunctioning

Clogged with ice, snow, debris

Cooling Fan Not Running or

Defective Relay

Running Too Slowly

Defective Wiring

Unit Running to Fast

Blown Fuse

Discharge pressure too High

Defective Fan Motor

Low Engine Oil Pressure

Defective or open circuit breaker

High Engine Coolant Temperature
Defective Shutdown Relay
Defective Shutdown Relay

Excessive Discharge Temperature:

Out of Fuel 

Ambient Temperature Too High
Airend Malfunctioning

Will Not Start/Run:

Defective shutdown switch

Compressor Discharge Temp. Too High

Malfunction Fan

Compressor Drive Motor Malfunctioning

Restricted cooling air flow

Airend Malfunctioning

Out of Level > 15 degrees

Defective motor solenoid valve

Low oil Level

Defective wiring

Wrong Lub Oil

Out of Fuel

Dirty Cooler

Engine Malfunction

Dirty Operating Conditions

Содержание VHP40RMD

Страница 1: ...any P O Box 868 501 Sanford Ave Mocksville NC 27028 USA Book 23221138 12 07 Rev A Revised 01 13 Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Comp...

Страница 2: ...QUALITY POLICY We will supply products and services that consistently meet the requirements of our customers and each other...

Страница 3: ...n General 22 Mounting Unit 23 Compressor Discharge Piping 24 Receiver Tank Installation 24 Piping General 25 Wiring 25 Hydraulic Cooling Requirements 26 Hydraulic Oil Requirements 27 Hydraulic Reservo...

Страница 4: ...edure 39 Air Cleaner 41 Gauges 41 Hydraulic Oil Cooler 42 Hoses 42 Fasteners 42 Exterior Finish Care 43 Field Repair of Texture Paint 43 Maintenance Schedule 44 Belt Checking and Adjustment Procedure...

Страница 5: ...23221138 12 07 Rev A 5 Safety...

Страница 6: ...r pressure equipment installed in or connected to the machine must have safe working pressure ratings of at least the machine safety valve rating If more than one compressor is connected to one common...

Страница 7: ...s High Pressure Air can cause serious injury or death Relieve pressure before removing filler plugs caps fittings or covers Air pressure can remain trapped in air supply line which can result in serio...

Страница 8: ...instructions If you do not understand inform your supervisor Corrosion risk Hot surface Lifting point No open flame Lifting point WARNING Electrical shock risk Diesel Fuel No open flame Do not operate...

Страница 9: ...nance Do not stack Do not use fork lift truck from this side WARNING Before connecting the tow bar or preparing to tow consult the operation and maintenance manual On power Off power X XBAR WARNING Ma...

Страница 10: ...t the operation and maintenance manual Do not remove operating and maintenance manual and manual holder from this machine Read the Operation and Maintenancemanual before operation or maintenance of th...

Страница 11: ...erstand DANGER WARNING CAUTION NOTICE Indicates the presence of a hazard which WILL cause serious injury death or property damage if ignored Indicates the presence of a hazard which CAN cause serious...

Страница 12: ...e serious injury or death Relieve pressure before removing filler plugs caps fittings or coverrs WARNING Trapped air pressure Can cause serious injury or death Close service valve and operate tool to...

Страница 13: ...en using air tools attach safety device OSHA valve at source of air supply for each tool WARNING WARNING Combustible gas Can cause serious burns blindness or death Keep sparks and open flames away fro...

Страница 14: ...overflow reservoir Use same anti freeze mixture as in radiator NOTICE USE DIESEL FUEL ONLY FREE SAFETY DECALS To promote communication of Safety Warnings on products manufactured by the Portable Compr...

Страница 15: ...23221138 12 07 Rev A 15 Warranty...

Страница 16: ...e replacement parts will be warranted for six 6 months from the date of shipment Should any failure to conform to this warranty be reported in writing to Ingersoll Rand Company within said period Inge...

Страница 17: ...tent or latent in the manner and for the period of time provided above shall constitute fulfillment of all liabilities of Ingersoll Rand Company and its distributors for such non conformities whether...

Страница 18: ...ine status changes i e change of ownership Machines shipped outside the United States require notification be made to initiate the machine warranty Fill out the Warranty Registration Form in this sect...

Страница 19: ...g pools mason etc Government municipal state county etc Quarry Shallow Oil Gas Rental rental center rental fleet etc Building Contractor Water well Utility Company gas electric water etc Industrial pl...

Страница 20: ...Operation Maintenance Manual Warranty 20 23221138 12 07 Rev A fold Ingersoll Rand Company Portable Compressor Division P O Box 868 Mocksville North Carolina 27028 Attention Warranty Department...

Страница 21: ...23221138 12 07 Rev A 21 Installation...

Страница 22: ...ed with easy opening access panels for performing routine maintenance functions The compressor module includes either a three cylinder gasoline engine or a three cylinder diesel engine driving the air...

Страница 23: ...or cooler side of the machine facing forward on a vehicle such that unrestricted airflow from motion of the vehicle may enter the unit Mounting the unit this way will cause wind milling of the fan th...

Страница 24: ...gersoll Rand offers two different size receiver tank options for the reciprocating compressor modules These tanks are intended to be remote mounted either under the vehicle or in a service body compar...

Страница 25: ...ing Size Hose Size Hose Type Compressor Module to Air Receiver FNPT Parker Hannifin 213 or Aeroquip FC350 or equivalent Fuel Supply and return hoses 5 16 barb 5 16 Gates 4219G or equivalent Gauge Swit...

Страница 26: ...0 25 NPT x 25 SAE 4 39588074 Valve Pressure Relief 5 95954038 Plug 25 NPT 6 35309210 Elbow 90 50 Tube x 50 NPT 7 22459697 Hose 50 Tube x 6 0 Ft Long 8 22459689 Swivel Reusable 50 Tube 9 22455711 Brack...

Страница 27: ...5 39588074 Valve Pressure Relief 6 95954038 Plug 25 NPT 7 35309210 Elbow 90 50 Tube x 50 NPT 8 22459697 Hose 50 Tube x 6 0 Ft Long 9 22459689 Swivel Reusable 50 Tube 10 22455711 Bracket Tank Blowdown...

Страница 28: ...e taken to provide sufficient strain relief in the external cables and to ensure that they do not chafe on any sharpe edges The compressor is protected against overheating by a thermal type discharge...

Страница 29: ...23221138 12 07 Rev A 29 General Data...

Страница 30: ...inder gasoline Net Power BHP kW 15 9 11 9 21 7 16 2 Rated speed RPM 3000 3000 Idle speed RPM 2000 2000 Starting aid Glow plugs NA Crankcase Capacity Quarts Liters 3 34 3 15 3 44 3 25 Engine Coolant Ca...

Страница 31: ...79 Compressor Oil IR All Season Select 32498560 qt Compressor Oil IR All Season Select 32319758 gal Battery 12 V BCI Group Size UI 400 CCA 22660567 Engine Oil Filter TBD Engine Fuel Filter Diesel unit...

Страница 32: ...Operation Maintenance Manual General Data 32 23221138 12 07 Rev A...

Страница 33: ...23221138 12 07 Rev A 31 Operating Instructions...

Страница 34: ...ricted air flow from a hose will result in a whipping motion of the hose which can cause serious injury or death A safety device must be attached to the hose at the source of supply to reduce pressure...

Страница 35: ...re from a heated cooling system can result in a loss of coolant and possible severe personal injury Check the engine oil level Maintain per marks on dipstick Check the fuel level Add only CLEAN fuel f...

Страница 36: ...the side panel under the radiator The aluminum toggle should be flipped so as to pull the valve rod outward Insert key into power switch Turn key counter clockwise to PREHEAT position and hold for 10...

Страница 37: ...witch Turn power switch fully clockwise to START position to crank engine Hold switch in START position for approximately 5 seconds after engine starts Return switch to RUN position Release bypass swi...

Страница 38: ...to the load sense This closes the diverter valve and re establishes the airflow through the normal discharge port The pressure at which this occurs is approximately 30 psi less than the unload pressu...

Страница 39: ...el units ONLY used to activate glow plugs for starting preheat 5 Oil Pressure Lamp lights if unit shuts down due to low engine oil pressure 6 Alternator Lamp Lights if charging system malfunctions Not...

Страница 40: ...gainst the governor full speed stop Diesel unit For gasoline powered unit rod D should extend about 1 25 inches 32 mm from cylinder Loosen jam nut B on air actuating cylinder A and then turn cylinder...

Страница 41: ...23221138 12 07 Rev A 37 Maintenance Lubrication...

Страница 42: ...ervicing may consist of pre operation and post operation procedures to be performed by the operating or maintenance personnel The primary function of preventive maintenance is to prevent failure and c...

Страница 43: ...is running Oil Change Procedure NOTE Note Pump refill capacity is 50 fl oz 1 5 L 1 Oil drain will be faster and more thorough if done after oil is warmed by operating compressor 2 Remove the oil drai...

Страница 44: ...horter oil change intervals may be necessary if unit is operated under adverse conditions WARNING Do not under any circumstances open any drain cocks remove any plugs or the oil filler plug from the c...

Страница 45: ...aned 5 Check new air filter elements for any shipping damage 6 Install cleaned or new elements in the reverse order to the above In the event that the filter element must be reused immediately compres...

Страница 46: ...pencil approximately 7 8 inch from the end of the tubing Insert the tubing into the sleeve and push in past the first resistance to the bottom The mark should be approximately 1 16 inch from the slee...

Страница 47: ...efects necessary 4 Scuff sand the entire area to be painted with a red scotch brite pad 5 Wipe the area clean using Duponts 3900S 6 Blow and tack the area to be painted 7 Apply a smooth coat of Dupont...

Страница 48: ...utomatic Shutdown System Test C Air Cleaner System Visual C Compressor Oil Cooler Exterior C Clean Engine Radiator Exterior C Clean Fasteners Guards C Air Cleaner Elements WI Drive Belt Tension C C Co...

Страница 49: ...ension gage in combination with straight edge placed at bottom of pulley faces along side of the slack side of belt longest unsupported span opposite of span with idler pulley At the center of the spa...

Страница 50: ...Always use Ingersoll Rand Replacement parts 46 23221138 12 07 Rev A...

Страница 51: ...23221138 12 07 Rev A 47 Trouble Shooting...

Страница 52: ...g B Follow down that column to find the potential cause or causes The causes are listed in order 1 2 3 etc to suggest an order to follow in trouble shooting Action Plan A Think Before Acting Study the...

Страница 53: ...e cause of a certain trouble and all evidence is destroyed during disassembly Check again to be sure an easy solution to the problem has not been overlooked D Find and Correct Basic Cause After a mech...

Страница 54: ...Too High Unit Shutdown Defective Safety Valve Compressor Discharge Temp too High Pressure Switch set too high Loose Wire Connection Defective Discharge Air Temp Switch Fan s Will Not Run Airend Malfun...

Страница 55: ...2006 Ingersoll Rand Company Printed in USA Ingersoll Rand Company P O Box 868 501 Sanford Ave Mocksville NC 27028 USA...

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