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EN

80446339

 Rev B   

EN-14

Trip history

Trip History displays each of the Trip messages for the last 15 trips 

experienced by the compressor. It also gives access to displaying the 

compressor operating conditions that existed at the time of each trip. The 

first one shown, “Trip History 1”, is the most recent Trip to occur. Note that 

multiple, consecutive EMERGENCY STOP trips are not recorded as separate 

trips. Only the first one will be shown.

Figure 9: Trip History Screen

Each of the last 15 trip messages can be seen by moving the Trip History list 

up and down using the arrow buttons. Pressing the SELECT button when 

one of the trips is highlighted will display the list of compressor values that 

existed at the time that particular trip occurred.

The name and value of each of the items can be seen by moving the list up 

and down using the arrow buttons. Pressing the TRIP HIST. button will return 

the display to the TRIP HISTORY screen.

Trip histories can be exited by pressing either the STATUS or MAIN MENU 

buttons. If no buttons are pressed within 0 seconds, the display will return 

to the CURRENT STATUS screen.

Clock functions

Figure 10: Clock Functions Screen

The date and time for the real time clock is set through the CLOCK 

FUNCTIONS screen. Use the up and down arrows to highlight either TIME or 

DATE. Select the highlighted setting by pressing SELECT.

If TIME is selected, first the hours will be highlighted. Adjust the hours (00-2 

hour clock) by using the up and down arrows. Once the correct time is in the 

display, press SET to highlight the minutes. Adjust the minutes (00-59) and 

then press SET to complete setting the time.

If DATE is selected, first the month will be highlighted. Adjust the month by 

using the up and down arrows and then press SET to highlight the date. Once 

the correct date is displayed, press SET to highlight the year. Once the correct 

year is displayed, press SET to complete setting the date.

Energy status messages

Figure 11: Energy Status Message Screen

The Energy Status display can be selected by pressing the ENERGY STATUS 

button. The following items and their present values will be displayed on the 

right side of the screen by pressing the up and down arrows.

AVERAGE PACKAGE kW HOURS

 - This displays the average package kW per 

hour for the time period that was started by selecting the reset averaging 

setpoint. This value includes the blower power usage.

AVERAGE % CAPACITY

 - Displays the compressor’s average percent capacity 

for the time period that was started by selecting the reset averaging setpoint. 

The value is determined by taking the average package kW per hour, 

removing the blower power usage and then dividing that number by the 

motor kW per hour for that size of compressor at 100% capacity.

AVERAGE CAPACITY

 - Displays the compressor’s average capacity in cfm 

or m³ for the time period that was started by selecting the reset averaging 

setpoint.

ENERGY COST

 - Displays the energy cost of the compressor for the time 

period that was started by selecting the reset averaging setpoint. This is 

calculated by multiplying the kW hours of the motor and the blower by the 

energy rate.

ENERGY SAVINGS

 - Displays the energy savings of the compressor for 

the time period that was started by selecting the reset averaging setpoint 

as compared to a conventional compressor. This value is determined by 

calculating how much a conventional compressor motor would cost to 

operate at the same average capacity and then subtracting the motor energy 

cost of the VSD compressor from it. It is assumed that the blower cost is the 

same in both packages.

LIFETIME ENERGY SAVINGS

 - Displays the lifetime energy savings of the 

compressor at the existing energy rate and at the average percent capacity as 

compared to a conventional compressor.

Warnings

When a WARNING occurs, a large question mark will flash on the display 

screen.

If multiple WARNINGS exist, the small up/down arrows will appear in the 

upper right corner of the display screen. The multiple WARNINGS can be seen 

by pressing the up and down arrow buttons. Pressing the STATUS button will 

display the CURRENT STATUS screen with the WARNING button indicating 

that a WARNING still exists.

A WARNING will not cause the compressor to shut down. The compressor 

will continue to run in its normal operation and the WARNING will remain 

displayed until reset.

A Warning needs to be reset by the operator by pressing the RESET button twice.

The possible Warning messages are as follows:

HIGH AIREND DISCHARGE TEMP

 - This will occur if the Airend Discharge 

exceeds 105° C  (221° F) and is not adjustable.

CHANGE COOLANT FILTER

 - This warning will occur if the high side pressure 

is 1.4 bar (20 psig) greater than the low side pressure.

CHANGE INLET FILTER

 - This will occur if the Inlet Vacuum is greater than 

0.05 bar (0.7 psig).

CHANGE SEPR ELEMENT

 - This will occur if the pressure differential across 

the separator is 1.0 bar (12 psig).

SENSOR FAILURE

 - This will occur if a sensor is recognized as missing or 

broken.

HIGH DISCHARGE PRESS

 - Will occur if the compressor is under the control 

of an external device, such as an ISC, and the discharge pressure is greater 

than the immediate stop pressure.

AUXILIARY WARNING 1 or 2

 - Will occur if the auxiliary warning input closes.

REMOTE PRESSURE SENSOR FAILURE (option) 

- This will occur if the 

remote pressure sensor fails. If this happens, the controller will start using the 

package discharge pressure sensor to measure system pressure.

CONDENSATE DRAIN ERROR

 - For compressors fitted with the no loss drain 

trap, this message occurs if the condensate drain error contacts close while 

the compressor is running.

HIGH VSD AMBIENT TEMPERATURE

 - This warning will occur if the VSD 

ambient temperature gets within 5% of the shutdown value.

HIGH SUMP PRESSURE

 - Occurs if the compressor is running, the 

compressor is warm, the package discharge pressure is at least 4.5 bar  

(65 psi), and the sump pressure is more than 1 bar (15 psi) above the target 

pressure. The occurrence of this warning will cause the controller to evaluate 

the need to lower the compressor’s speed.

 110812.16.23

Содержание R132

Страница 1: ...80446339 Revision B October 2012 Save These Instructions Contact Cooled Rotary Screw Air Compressor Product Information R37 160 110812 16 23 PRINT LANGUAGE ENGLISH SPANISH FRENCH PORTUGUESE...

Страница 2: ...ice warnings 15 Initial check trips 15 Trips 15 OPERATING INSTRUCTIONS FOR FIXED SPEED FS 16 SG Controller Controls Fixed Speed 16 Display screen 16 Current status 17 Main menu 18 Operator setpoints 1...

Страница 3: ...ks are fully engaged on both sides Alternatively a special lifting frame can be used to enable a crane or hoist to move the compressor Use only marked lifting points Once the packaging and pallet are...

Страница 4: ...volume is sufficient 1 2 4 5 6 7 8 Discharge piping should be at least as large as the discharge connection of the compressor All piping and fittings should be suitably rated for the discharge pressur...

Страница 5: ...agram furnished separately from this manual NOTICE Main and fan motor insulation shall be tested by a qualified electrician prior to initial start up or following an extended shutdown period in cold a...

Страница 6: ...surface Perhaps the largest contributor to scale formation is the precipitation of calcium carbonate out of the water This is dependent on temperature and pH level The higher the pH value the greater...

Страница 7: ...the system is enhanced by a control logic that varies the cooling blower speed dependent on the intake and discharge temperatures and hence controls the injection temperature even closer while saving...

Страница 8: ...by a local or remote stop a shutdown due to a trip or an emergency stop All of the above conditions will cause the compressor to stop immediately except the local or remote stop A local or remote stop...

Страница 9: ...ow the display screen are defined by the words immediately above them in the bottom line of the screen Each function such as MAIN MENU STATUS etc is described in appropriate sections in this manual Di...

Страница 10: ...when the ENERGY STATUS screen is displayed pressing the STATUS button will toggle the display to the CURRENT STATUS screen The ENERGY STATUS screen displays the following items ENERGY STATUS Items Ave...

Страница 11: ...ser adjustable variables in the controller logic that can be set using the OPERATOR SETPOINTS screen shown here The name and value of each of the setpoints listed can be seen on the screen by moving t...

Страница 12: ...is pressure The range for this setpoint will be the automatic stop pressure to automatic stop pressure 10 psi Blowdown Mode Two stage compressors will always blowdown when signalled to stop If this mo...

Страница 13: ...the day that a scheduled start will take place The selections are Sunday Monday Tuesday Wednesday Thursday Friday Saturday Daily Su Sa Weekdays M F or Weekends This option setpoint will work with the...

Страница 14: ...f the compressor for the time period that was started by selecting the reset averaging setpoint This is calculated by multiplying the kW hours of the motor and the blower by the energy rate ENERGY SAV...

Страница 15: ...ecognized as missing or broken VSD FAULT The VSD fault is read from the drive The controller will read the status menu of the variable speed drive If a fault condition is returned in the status inform...

Страница 16: ...ultiple functions relating to the right half of the display screen When lists are presented the buttons are used to move up or down through the items on the list The small arrow s displayed in the upp...

Страница 17: ...r IN PR Coolant Filter OUT PR Inlet Vacuum Inlet Filter Total Hours Loaded Hours Software Title and Version Figure 16 Operator Panel Flow Diagram The controller automatically returns the display to th...

Страница 18: ...onal compressor hardware and the correct Option Module to plug into the controller Descriptions of the options operations can be found later in this section The name and value of each of the following...

Страница 19: ...s each of the Trip messages for the last 15 Trips experienced by the compressor It also gives access to displaying the compressor operating conditions that existed at the time of each Trip The first o...

Страница 20: ...exceptions to this are explained in the Trip descriptions The possible Trip messages are as follows CHECK MOTOR ROTATION This will occur if the compressor is started and the compressor has incorrect r...

Страница 21: ...he main electrical isolation switch Stopping the compressor in an emergency If the compressor has to be stopped in an emergency DEPRESS THE EMERGENCY STOP BUTTON 1 This will over ride the normal unloa...

Страница 22: ...d logged in the event log Table 9 Command Keys Icon Name Function None Load Puts the compressor into the selected mode of operation Unit will load if the pressure conditions are right Unload Puts the...

Страница 23: ...Indicates that there are more pages available by navigating left Accessing parameters After the desired page is selected the page s parameters can be selected by using the DOWN key The cursor will mov...

Страница 24: ...ble from the General Settings folder Run Hours indicate the number of hours the compressor has been running NOTICE The online and offline set points can be selected and modified on this page All other...

Страница 25: ...perator Options Selection Min Max Def Step Unit Installed option required Enable Auto Restart ON OFF Off No Auto Restart Time 2 60 10 1 min No Auto Restart Delay 0 60 0 1 sec No Comm Control ON OFF Of...

Страница 26: ...See the following lists for details about messages in each type of event Warning Events List Change Inlet Filter Will occur if 1AVPT is greater than 0 7 psi vacuum or 1 3 psi vacuum if the high dust...

Страница 27: ...709 about 5 C However the warning will still be displayed Dryer High Pressure On compressors with the integrated dryer this will occur if the dryer high pressure switch opens while the dryer is runni...

Страница 28: ...r if the sensor zero value is 10 of its scale This will only occur when a sensor is calibrated Start Inhibit List High Airend Discharge Temperature This will occur if 2ATT is greater than 95 of 228 F...

Страница 29: ...ian Chinese simplified Croatian Czech Danish Dutch Estonian Finish French German Greek Hungarian Italian Indonesian Korean Latvian Lithuanian Maltese Norwegian Polish Portuguese Romanian Russian Slova...

Страница 30: ...y Confirm New Time and Date Used to verify that changes to selections are desired An x must appear in the checkbox before any changes will take affect The controller will continue to display any chang...

Страница 31: ...Discard any changes made to the Ethernet settings Status folder NOTICE All information on these pages is read only Pages 1 3 Analog Inputs Figure 50 Analog Inputs The following inputs are displayed i...

Страница 32: ...ues in this folder This folder is used for setting parameters that are specific to that compressor and displaying software information for the controller Page 1 Password Figure 55 Password Table 21 Pa...

Страница 33: ...lways centered on the gauge This is the pressure that the compressor is trying to maintain Automatic Stop Setpoint is indicated in the white box and by the white arrow which is always right of center...

Страница 34: ...e Injected Coolant Temperature Aftercooler Discharge Temperature Separator Pressure Drop Coolant Filter Pressure Drop Inlet Vacuum Remote Pressure optional Aftercooler Discharge Pressure integrated dr...

Страница 35: ...perature is only adjustable if the low ambient factory set point is on A value of 0 will disable the lead lag cycle time feature Pages 6 7 Sensor Calibration Figure 63 Sensor Calibration Sensor calibr...

Страница 36: ...occur if the compressor is running and 2ATT is greater than 221 F 97 of 228 or the compressor is in idle mode 3 3 7 1 and 2ATT is greater than 184 F This warning will normally have a 5 second delay h...

Страница 37: ...en a sensor is recognized as missing or broken The sensors affected by this trip are 4APT 3APT 2APT 1AVPT 5CPT 6CPT and 2ATT The sensor should be displayed along with the sensor failure message The se...

Страница 38: ...168 psi Start Inhibit List High Airend Discharge Temperature This will occur if 2ATT is greater than 95 of 228 F High Sump Pressure This will occur if the sump pressure 3APT is 25 psi or higher than...

Страница 39: ...after the service has been performed General settings folder NOTICE All parameters in this folder are adjustable Page 1 Language Selection Figure 70 Language Selection Language is selectable from the...

Страница 40: ...elect Home Page Used to select the Home Page within the selected Home folder Page 4 5 Time Date Settings Figure 73 Time Date Settings All items are adjustable The following settings are displayed in t...

Страница 41: ...ed this setpoint sets the IP address of the controller IP Address Actual This will match the IP address setting when DHCP is not enabled If DHCP is enabled this will display the address assigned to th...

Страница 42: ...er Feedback is TRUE when its input is in the high state where as E Stop is TRUE when its input is at 0Vdc The following are displayed in this section Emergency Stop Main Motor Overload Fan Motor Overl...

Страница 43: ...able the password time feature Timeout Delay This timeout along with the password timeout enable allows the user to set an adjustable amount of time to require a valid password to be re entered Once t...

Страница 44: ...page highlighting this button and hitting enter will cause the controller to clear all history of maximum values and begin recording them again The password must be entered in order to use this reset...

Страница 45: ...110812 16 23...

Страница 46: ...110812 16 23...

Страница 47: ...writing to the Company in said period whereupon the Company shall at its option correct such nonconformity by suitable repair to such equipment or furnish a replacement part F O B point of shipment p...

Страница 48: ...ingersollrandproducts com 2012 Ingersoll Rand plc 110812 16 23...

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