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PZ15X-XXX-XXX-AXX (en)

GENERAL DESCRIPTION

The ARO diaphragm pump offers high volume delivery even 

at low air pressure and a broad range of material compatibil-

ity options are available. Refer to the model and option chart. 

ARO pumps feature stall resistant design, modular air motor / 

fluid sections.

Air operated double diaphragm pumps utilize a pressure dif-

ferential in the air chambers to alternately create suction and 

a positive fluid pressure in the fluid chambers, ball checks 

insure a positive flow of fluid.

Pump cycling will begin as air pressure is applied and will 

continue to pump and keep up with the demand. It will build 

and maintain line pressure and will stop cycling once maxi-

mum line pressure is reached (dispensing device closed) and 

will resume pumping as needed.

AIR AND LUBE REQUIREMENTS

WARNING

 EXCESSIVE AIR PRESSURE. Can cause per-

sonal injury, pump damage or property damage. Do 

not exceed maximum inlet air pressure as stated on 

air motor plate.

 

y

Filtered and oiled air will allow the pump to operate more 

efficiently and yield a longer life to operating parts and 

mechanisms.

 

y

A filter capable of filtering out particles larger than 50 

microns should be used on the air supply. There is no lu-

brication required other than the “O” ring lubricant which 

is applied during assembly or repair.

 

y

If lubricated air is present, make sure that it is compatible 

with the Nitrile “O” rings in the air motor section of the 

pump.

TRANSPORT AND STORAGE

 

y

Store in a dry place, do not remove product from box 

during storage.

 

y

Do not remove protection caps from inlet and outlet 

prior to installation.

 

y

Do not drop or damage box, handle with care.

INSTALLATION

 

y

Pump cycle rate and operating pressure should be con-

trolled by using an air regulator on the air supply.

 

y

The outlet material volume is governed not only by the 

air supply but also by the material supply available at the 

inlet. The material supply tubing should not be too small 

or restrictive. Be sure not to use hose which might col-

lapse.

GENERAL PRODUCT SAFETY INFORMATION:

WARNING

 EXCESSIVE AIR PRESSURE. Can cause per-

sonal injury, pump damage or property damage.

 

y

Do not exceed the maximum inlet air pressure as stat-

ed on the pump model plate.

 

y

Be sure material hoses and other components are 

able to withstand fluid pressures developed by this 

pump. Check all hoses for damage or wear. Be certain 

dispensing device is clean and in proper working con-

dition.

WARNING

 Pump exhaust may contain contaminants. 

Can cause severe injury. Pipe exhaust away from work 

area and personnel.

 

y

In the event of a diaphragm rupture material can be 

forced out of the air exhaust muffler.

 

y

Pipe the exhaust to a safe remote location when 

pumping hazardous or inflammable materials.

 

y

Use a grounded 3/4” minimum ID hose between the 

pump and the muffler.

WARNING

 HAZARDOUS PRESSURE. Can result in seri-

ous injury or property damage. Do not service or clean 

pump, hoses or dispensing valve while the system is 

pressurized.

 

y

Disconnect air supply line and relieve pressure from 

the  system by opening dispensing valve or device and 

/ or carefully and slowly loosening and removing out-

let hose or piping from pump.

WARNING

 HAZARDOUS MATERIALS. Can cause serious 

injury or property damage. Do not attempt to return 

a pump to the factory or service center that contains 

hazardous material. Safe handling practices must 

comply with local and national laws and safety code 

requirements.

 

y

Obtain Material Safety Data Sheets on all materials 

from the supplier for proper handling instructions.

WARNING

 EXPLOSION HAZARD. Models containing 

aluminum wetted parts cannot be usedwith 1, 1, 1 

- Trichloroethane, Methylene Chloride or other Halo-

genated Hydrocarbon solvents which may react and 

explode.

 

y

Check pump motor section, fluid caps, manifolds and 

all wetted parts to assure compatibility before using 

with solvents of this type.

WARNING

 MISAPPLICATION HAZARD. Do not use 

models containing aluminum wetted parts with food 

products for human consumption. Plated parts can 

contain trace amounts of lead.

CAUTION

 Verify the chemical compatibility of the 

pump wetted parts and the substance being pumped, 

flushed or recirculated. Chemical compatibility may 

change with temperature and concentration of the 

chemical(s) within the substances being pumped, 

flushed or circulated. For specific fluid compatibility, 

consult the chemical manufacturer.

CAUTION

 Be certain all operators of this equipment 

have been trained for safe working practices, under-

stand it’s limitations, and wear safety goggles / equip-

ment when required.

CAUTION

 Do not use the pump for the structural sup-

port of the piping system. Be certain the system com-

ponents are properly supported to prevent stress on 

the pump parts.

 

y

Suction and discharge connections should be flex-

ible connections (such as hose), not rigid piped, 

and should be compatible with the substance being 

pumped.

CAUTION

 Prevent unnecessary damage to the pump. 

Do not allow pump to operate when out of material 

for long periods of time.

 

y

Disconnect air line from pump when system sits idle 

for long periods of time.

CAUTION

 Use only genuine ARO replacement parts to 

assure compatible pressure rating and longest service 

life.

NOTICE

 Replacement warning labels are available 

upon request: “Static Spark and Diaphragm Rupture” 

pn 94080.

Содержание PZ15 Series

Страница 1: ...rt Weight PZ15A XAX XXX AXX 39 79 lbs 18 04 kgs PZ15A XCX XXX AXX 75 34 lbs 34 17 kgs PZ15A XHX XXX AXX 89 04 lbs 40 39 kgs PZ15A XSX XXX AXX 63 34 lbs 28 73 kgs Add 16 lbs 7 26 kg for stainless steel air motor section Maximum Air Inlet Pressure 120 psig 8 3 bar Maximum Material Inlet Pressure 10 psig 0 69 bar Maximum Outlet Pressure 120 psig 8 3 bar Maximum Flow Rate flooded inlet 123 gpm 465 6 l...

Страница 2: ...n Diaphragm Material A Santoprene C Hytrel G Nitrile M Medical Grade Santoprene Revision A Revision Specialty Code 1 Blank if no Speciality Code 0 Standard Valve Block 0 No option A 1 1 2 11 1 2 NPTF 1 T Santoprene PTFE V Viton S Stainless Steel Specialty Code 2 Blank if no Speciality Code L Long Life PTFE Y 1 1 2 A N S I DIN Flange S Stainless Steel S Stainless Steel G Nitrile H Hard 440 Stainles...

Страница 3: ...pparatus in hazardous areas for the region where the pump will operate y Secure pump connections and all contact points feet must be bolted and provide clearance around the pump to avoid vibration and generation of contact or static spark y Consult local building codes and electrical codes for specific grounding requirements y After grounding periodically verify continuity of electrical path to gr...

Страница 4: ...e of the pumps depend on the running conditions of the pump the materials of construction the temperature of the fluid pumped and the environmental conditions y For ambient process fluid and air inlet temperature see the temperature table on page 5 y Ensure proper housekeeping to eliminate dust build up on the pump Certain dusts may ignite at pump surface temperature limits as noted on page 5 y Fo...

Страница 5: ... GAB GAC GAG GAM GAV GCA GCB GCC GCG GCM GCV GGA GGB GGC GGG GGM GGV GSA GSB GSC GSG GSM GSV GVA GVB GVC GVG GVM GVV HAG HCG HGA HGB HGC HGG HGV HSG HVG KAA KAB KAC KAG KAV KCA KCB KCC KCG KCV KGA KGB KGC KGG KGV KSA KSB KSC KSG KSV KVA KVB KVC KVG KVV LAG LCG LGA LGB LGC LGG LGV LSG LVG SAG SCG SGA SGB SGC SGG SGV SSG SVG 0 C to 40 C 32 F to 104 F 0 C to 78 C 32 F to 174 F PAA PAC PAG PAV PCA PCC...

Страница 6: ...nd personnel y In the event of a diaphragm rupture material can be forced out of the air exhaust muffler y Pipe the exhaust to a safe remote location when pumping hazardous or inflammable materials y Use a grounded 3 4 minimum ID hose between the pump and the muffler WARNING HAZARDOUS PRESSURE Can result in seri ous injury or property damage Do not service or clean pump hoses or dispensing valve w...

Страница 7: ...cords of service activity and include the pump in preventive maintenance program y Service kits are available to service two separate dia phragm pump functions 1 AIR SECTION 2 FLUID SEC TION The Fluid Section is divided further to match typical part Material Options y Before disassembling empty captured material in the outlet manifold by turning the pump upside down to drain material from the pump...

Страница 8: ...no Mtl 26 Screw M10 x 1 5 6g x 30 mm 8 95884 1 C 95884 SS 27 Bolt M8 x 1 25 6g x 40 mm 20 95896 1 C 95896 SS M8 x 1 25 6g x 50 mm 20 29 Hex Flange Nut M8 x 1 25 6h 20 95879 1 C 95879 SS MANIFOLD FLUID CAP MATERIAL PZ15X XXX XXX AXX PZ15X XAX PZ15X XCX PZ15X YHX PZ15X XSX PZ15X YSX Item Description Qty Part no Mtl Part no Mtl Part no Mtl Part no Mtl Part no Mtl 5 Backup Washer 2 95819 3 C 95819 3 C...

Страница 9: ...5 233 4 B XXL 637375 XXL 637375 XL 96165 L 2 L 96164 A 2 SP Y328 233 4 T XXM 637375 XXM 637375 XM 96166 M 2 MSP Y328 233 4 T XXT 637375 XXT 637375 XT 96165 T 2 T 96164 A 2 SP Y328 233 4 T XXV 637375 XXV 637375 XV 95820 3 2 V Y327 233 4 V CENTER SECTION OPTIONS PZ15X XXX XXX AXX PZ15A X PZ15S X Item Description Qty Part no Mtl Part no Mtl 43 Ground Lug 1 93004 Co 93004 Co 68 Air Cap 1 95822 3 A 958...

Страница 10: ...2 grease to all O rings U Cups mating parts 22 61 models PZ15X AXX XXX AXX and PZ15X BXX XXX AXX 21 19 14 Screw tighten to 50 55 ft lbs 67 8 74 6 Nm 26 Screws 20 25 ft lbs 27 1 33 9 Nm 29 Nuts 15 20 ft lbs 20 3 27 1 Nm 131 Screws 12 17 ft lbs 16 3 23 0 Nm 8 1 2 7 Torque Sequence 10 6 4 9 5 3 COLOR CODE Diaphragm Ball Material Hytrel Nitrile Santoprene Santoprene Backup PTFE Viton Cream Black Tan G...

Страница 11: ...ir y Inspect and replace old parts with new parts as neces sary Look for deep scratches on surfaces and nicks or cuts in O rings y Take precautions to prevent cutting O rings upon instal lation y Lubricate O rings with Lubriplate FML 2 grease y Do not over tighten fasteners refer to torque specifica tion block on view y Torque fasteners following restart y SERVICE TOOLS To aid in the installation ...

Страница 12: ... 126 Figure 3 TROUBLESHOOTING Product discharged from air exhaust y Check for diaphragm rupture y Check tightness of 14 diaphragm screw Air bubbles in product discharge y Check connections of suction plumbing y Check O rings between intake manifold and inlet side fluid caps y Check tightness of 14 diaphragm screw Motor blows air or stalls y Check 176 check valve for damage or wear y Check for rest...

Страница 13: ... 370 0 mm 1 75 44 5 mm 1 75 44 5 mm 3 12 79 4 mm 1 75 44 5 mm 3 12 79 4 mm 7 21 183 4 mm 7 18 182 6 mm 7 18 182 6 mm 7 28 185 0 mm 7 28 185 0 mm 14 71 373 9 mm 14 5 368 3 mm 14 5 368 3 mm 14 81 375 5 mm 14 56 370 0 mm 0 5 12 7 mm 0 25 6 4 mm 0 25 6 4 mm 0 46 11 4 mm 0 46 11 4 mm 14 03 356 2 mm 13 87 352 4 mm F 10 25 260 4 mm G 19 62 498 1 mm H 9 228 6 mm J 10 254 0 mm K 0 5 12 7 mm L see below M 0...

Страница 14: ...and page 5 of the operator s manual DECLARATION OF CONFORMITY MANUFACTURED BY DECLARE UNDER OUR SOLE RESPONSIBILITY THAT THE TYPE SERIES AIR OPERATED DIAPHRAGM PUMPS MODEL SERIAL NO RANGE 2021 2024 A2XX1 XXXX L2XX4 XXXX This product complies with the following UK Regulations and European Community Directives Supply of Machinery Safety Regulations 2008 SI 2008 1597 The Equipment and Protective Syst...

Страница 15: ...PZ15X XXX XXX AXX en Page 15 of 16 ...

Страница 16: ...Page 16 of 16 PZ15X XXX XXX AXX en PN 97999 1934 ...

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