
11.0 FAULT FINDING
IRN37–160K–CC & IRN50–200H–CC & IRN75–160K–2S & IRN100–200H–2S
78
SYMPTOM
FAULT
REMEDY
Discharge air is
contaminated with
Aftercooler not functioning
correctly
Clean or replace
condensate
Moisture separator drain trap
faulty
Overhaul or replace
Continuous low speed / low
ambient operation causing
condensate build up
Review system requirements and contact your local
IR representative
Compressor package
draws too much current
Compressor operating above
rated pressure
Check and modify settings. Review system
requirements and contact your local IR representative
Separator filter element dirty or
blocked
Replace
Voltage supply is low or
unbalanced
Contact your local IR representative or a qualified
electrician
Airend is damaged
Contact your local IR representative
Excessive coolant
Coolant system leak
Overhaul or replace
consumption
See also ‘discharge air is
contaminated with coolant’
See above
11.2
INTELLISYS FAULTS
(INDICATED ON THE INTELLISYS CONTROLLER)
FAULT
CAUSE
REMEDY
Emergency Stop
Emergency stop button has
been pressed.
Identify reason why, repair fault, disengage button
and reset Intellisys controller
Blower motor overload
Blower is blocked, damaged or
blower motor is faulty.
Remove blockage, repair or replace damaged
components
High airend discharge
temperature
Compressor operating above
rated pressure
Check and modify settings. Review system
requirements and contact your local IR representative
Low coolant level
Check for leaks. See also ‘discharge air is
contaminated with coolant’. Top up coolant.
High ambient temperature
Review installation and system parameters
Insufficient cooling air
Check ducting and cooling air path.
Blocked coolant cooler matrix
Clean or replace
Blower motor direction of rotation
incorrect
Wire correctly
Check setpoints
Controller software has been
changed
Recalibrate all sensors and check setpoints