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Maintenance

23201387 (03/05)

25

Lightsource LT6K

Operation and Maintenance Manual

Brake Shoe Adjustment

Figure 10

1.

Tighten adjusting screw [12] clockwise until the
wheel locks. 

2.

Loosen adjusting screw [12] anti-clockwise
(approx. 1/2 turn) until the wheel can be moved
freely. 

3.

Repeat the adjustment on the other wheel brake.

Note: Slight dragging noises that do not impede

the free movement of the wheel are
permissible. 

Note: When the brake has been adjusted

accurately the actuating distance is
approximately 5-8mm on the cable [11] 

Compensator Assembly Adjustment 

Variable Height models 

1.

Fit an M10 safety screw to the handbrake pivot. 

2.

Disconnect the handbrake cable [5] at one end.

3.

Pre-adjust brake linkage [7] lengthways (a little play
is permissible) and re-insert the cable [5], adjusting
it to give a small amount of play. 

4.

Remove the M10 safety screw from the handbrake
pivot. 

All Models 

1.

Engage the handbrake lever [1] and check that the
position of the equaliser plate [10] is at right angles
to the pulling direction. If necessary correct the
position of the equaliser plate [10] on the cables
[11].

2.

The compression spring [9] must only be slightly
pre-tensioned and when engaged must not touch
the axle tube.

Brake Linkage Adjustment 

1.

Adjust the brake linkage [7] lengthways without pre-
tension and without play in the transmission lever
[4]. 

Readjustment 

1.

Engage the hand brake lever [1] forcefully a
number of times to set the brake. 

2.

Check the alignment of the equalisation assembly
[8], this should be at right angles to the pulling
direction

3.

Check the play in the brake linkage [7] 

4.

If necessary adjust the brake linkage [7] again
without play and without pre-tensioning 

5.

There must still be a little play in cable [5] (Variable
Height Only) 

6.

Check the position of the hand brake lever [1 ]. The
start of resistance should be approximately 1 0-
15mm above the horizontal position. 

7.

Check that the wheels move freely when the
handbrake is disengaged. 

Final Test 

1.

Check the fastenings on the transmission system
(cables, brake equalization system and linkage).

2.

Check the hand brake cable [5] for a small amount
of play and adjust if necessary (Variable height
only)

3.

Check the compression spring [9] for pre-
tensioning.

Test Run 

1.

If necessary carry out 2-3 test brake actions. 

Test Brake Action 

1.

Check the play in brake linkage [7] and if necessary
adjust the length of brake linkage [7] until there is
no play. 

Apply the handbrake while rolling the machine forward, 
travel of the hand brake lever up to 2/3 of maximum is 
allowed. 

12.Adjusting screw

13.Cable entry

Содержание LT6K

Страница 1: ...March 2005 Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use of trademarks service marks logos or other proprietary identifying marks b...

Страница 2: ...th Carolina 27028 Represented in EC by Doosan Trading Limited 170 175 Lake View Road Airside Business Park Swords County Dublin Ireland Declare that under our sole responsibility for manufacture and s...

Страница 3: ...22545495 03 05 3 Lightsource LT6K Operation and Maintenance Manual...

Страница 4: ...Operation and Maintenance Manual Contents Declaration of Conformity with EC Directives 2 Contents 3 Foreword 4 Safety 5 Operating Instructions 13 Maintenance 19 Fault finding 29 Parts ordering 31 Spec...

Страница 5: ...verhauls are outside the scope of this manual and should be referred to an authorized Ingersoll Rand service department Details of approved equipment are available from Ingersoll Rand Service departme...

Страница 6: ...e LT6K Operation and Maintenance Manual Safety Contents Safety Symbols 6 Safety Precautions 9 General Light Tower Information 9 Before Towing 10 Towing 10 Welding 10 Winch Operation 10 Lamps 11 Flamma...

Страница 7: ...ING Hot and harmful exhaust gas Diesel fuel No open flame Do not operate the machine without the guard being fitted Decal Description WARNING Flammable liquid l When parking use prop stand handbrake a...

Страница 8: ...r Emergency stop Oil drain WARNING Do not undertake any maintenance on this machine until the electrical supply is disconnected and the air pressure is totally relieved Decal Description Do not exceed...

Страница 9: ...ken or punctured DANGER Electric shock hazard Will cause serious injury or death Do not position the light tower under electric power lines Warning Non vertical tower Canl cause serious injury or deat...

Страница 10: ...er is being lowered or raised Pinch point can cause severe injury Ground equipment in accordance with applicable codes Consult local electrician Do not operate electrical equipment while standing in w...

Страница 11: ...imum if lower when towing unit Welding Prior to any welding disconnect alternator relays voltage regulator meters circuit breakers and battery cables Open all circuit breakers and remove any external...

Страница 12: ...to do this may result in uncontrolled tower extension and or tower collapse Damaged cables may break during tower operation allowing the tower to fall Do not operate tower with damaged cables Replace...

Страница 13: ...Safety Lightsource LT6K 12 23201387 03 05 Operation and Maintenance Manual...

Страница 14: ...nd Maintenance Manual Operating Instructions Contents Control panel 14 Set up prior to raising tower 15 Before starting the engine 15 Starting the engine 16 Stopping the engine 16 Winch operation 16 R...

Страница 15: ...ine cranking motor PREHEAT Turn rotary switch to PREHEAT position for 5 seconds and then to START 2 HOURMETER Records engine operating hours for maintenance purposes 3 LOW FUEL LAMP Optional 4 WINCH C...

Страница 16: ...cks and bubble level indicator 8 Jacks must support entire unit weight tires off the ground Before starting the engine Before starting the engine carry out the following cheecks 1 Engine oil level Add...

Страница 17: ...ration Raising the tower 1 Start the engine 2 Use winch control switch to raise tower Allow winch to raise tower to desired height Do not stop winch before the tower is completely vertical and latches...

Страница 18: ...d 9 Connect lighting plug 10 Remove wheel chocks 11 Test brakes if supplied Disconnecting the machine from the vehicle 1 Chock wheels 2 Stand aside while disconnecting brake actuator breakaway chain c...

Страница 19: ...Operating Instructions Lightsource LT6K 18 23201387 03 05 Operation and Maintenance Manua...

Страница 20: ...water separator 21 Air vents 21 Air cleaner 21 Tires 22 Tower cables 22 Tower latches and locking 22 Tower guides 22 Engine radiator 23 Engine protection shutdown system 23 Control compartment 23 Fuel...

Страница 21: ...ounding Circuit C D Instruments C Frayed Loose Fan Belts Hoses Wiring Insulation C Obstructions in Air Vents C Fuel Water Separator if equipped D Precleaner Dumps C Tires C Battery Connections C Engin...

Страница 22: ...ween the grounding terminal frame generator and engine block Hoses Each month it is recommended that the intake hoses from the air cleaner and all flexible hoses used for water and fuel be inspected f...

Страница 23: ...e tower lifting cables Figure 7 should be inspected to ensure the ends are attached securely The cables should be checked for fraying or other damage and replaced if damaged Also the pulleys should be...

Страница 24: ...a the contacts should open and the ohmmeter should show a lack of continuity through the contacts Replace a defective switch before continuing to operate the unit Once a year the temperature actuated...

Страница 25: ...overrun braking system 6 Reference Description Figure 8 Figure 9 IMPORTANT Always start with the wheel brakes during the adjustment procedure Always rotate the wheel in the direction of forward moveme...

Страница 26: ...ed must not touch the axle tube Brake Linkage Adjustment 1 Adjust the brake linkage 7 lengthways without pre tension and without play in the transmission lever 4 Readjustment 1 Engage the hand brake l...

Страница 27: ...ean of any oil and dirt is recommended for both appearance and maximum service life of the equipment The frequency of cleaning will be dependent on local conditions and the severity and frequency of o...

Страница 28: ...topcoat the textured surfaces when sheet metal repairs are not necessary follow steps 1 2 4 5 6 and 8 Generator Interior The generator may be cleaned internally following the below listed procedure 1...

Страница 29: ...Maintenance Lightsource LT6K 28 23201387 03 05 Operation and Maintenance Manual...

Страница 30: ...s 1 What were the warning signals that preceded the problem 2 Has a similar trouble occurred before 3 What previous maintenance work has been done 4 If the generator will still operate is it safe to c...

Страница 31: ...ngine Malfunctioning No Generator Voltage Output Main Circuit Breaker OFF Panel Circuit Breaker OFF Loose or Intermittent Wire Electrical Output Overload Low Engine Power Incorrect Electrical Connecti...

Страница 32: ...achine This covers the standard models and the more popular options that are available Markings and decals Part numbers for original individual decals and their mounting locations are shown within Par...

Страница 33: ...to include the serial number of the unit from which the parts were removed Terms and conditions on parts orders Acceptance Acceptance of an offer is expressly limited to the exact terms contained her...

Страница 34: ...ed Power Output 6 0 kW Unit Generator Frequency 50 Hertz Available Voltage 220V AC Number of Lamps 4 Type of Lamps Metal Halide Engine Model 3IRK5N diesel Engine Speed 1500 RPM Engine Electrical Syste...

Страница 35: ...Specifications Lightsource LT6K Lightsource LT6K 34 23201387 03 05 Operation and Maintenance Manual...

Страница 36: ...ishment authorized by Ingersoll Rand User must present proof of purchase at the time of exercising warranty The above warranty does not apply to failures occurring as a result of abuse misuse negligen...

Страница 37: ...r Details Service Provider Details Company Name Service Provider Distributor Contact Name Branch Office Signature Company Address Machine Details Product Type Model Post Zip Code Serial Number Country...

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