Ingersoll-Rand HP375WIR Скачать руководство пользователя страница 1 | Manualshive

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Book: 22600498 (1/05)

1

INSTALLATION, OPERATION AND SERVICE MANUAL

FOR

AUTO START STOP SYSTEM

OPTION FOR COMPRESSORS

P.O. Box 868
501 Sanford Ave
Mocksville,

N.C.

27028

www.portablepower.irco.com

Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and

Doosan

Company

or the

products

of

either.

Revised (09-12)

1
2
3
...
»

Содержание HP375WIR

Страница 1: ...ed Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use of trademarks service marks logos or other proprietary identifying marks belonging to Ingersoll Ran...

Страница 2: ...General Information And Operational Theory SECTION 4 Installation SECTION 5 Troubleshooting Procedures SECTION 6 Schematic Diagrams SECTION 7 Electrical Electronic Component Locations SECTION 8 Electr...

Страница 3: ...stallation and operating instructions for field installation of Auto Start capabilities for certain model air compressors Read these instructions before beginning the installation and check that all k...

Страница 4: ...k 22600498 1 05 4 SECTION 1 SAFETY Follow all safety instructions in the air compressor operator s manual and decals on the machine and those included with the kit below WARNING 22306617 NOTICE 365734...

Страница 5: ...al schematics and component location information Section 7 contains electrical component locations Section 8 contains electrical connector information Section 9 contains the electrical parts list Sect...

Страница 6: ...Book 22600498 1 05 6 SECTION 3 GENERAL INFORMATION And OPERATIONAL THEORY...

Страница 7: ...698 Alarm Horn LS1 36785145 Terminal Strip TB1 22307706 Auto Manual Switch S1 54615091 Switch Bracket 22311823 Battery Charger 54715941 Battery Charger harness 22600514 Battery Charger Bracket 2232941...

Страница 8: ...the two basic modules on the CAN network The CAN network supports the J1939 protocol as defined by the Society of Automotive Engineers SAE The machine wiring harness contains two stubs for CAN power...

Страница 9: ...22600498 1 05 9 J1939 CAN COMMUNICATIONS SCHEMATIC P15 ENGINE DIAGNOSTICS JACK J8 R5 R4 P7 P11 P6 ENGINE CONTROLLER WEDGE CONTROLLER TERMINATOR TERMINATOR AUTO START OPTION CAN NODE WITH POWER FIGURE...

Страница 10: ...VDC TB1 5 Machine running output 24 VDC TB1 7 Low fuel indication 24 VDC SECTION 5 of this manual provides schematic diagrams of the auto start system and wiring harness connections Auto Start Stop Op...

Страница 11: ...dule will issue a shutdown condition to the machine controller A code 73 will be displayed on the control panel diagnostic display 5 If the engine does start the auto start module will issue a load co...

Страница 12: ...Book 22600498 1 05 12 SECTION 4 INSTALLATION...

Страница 13: ...access to drill the mounting holes Refer to figure 4 1 The mounting location is shown in the picture below Figure 4 1 Connect the wiring harness to the two connectors on the Auto Start Module P1 and...

Страница 14: ...mponents Connect the harness wires TB1 1 to TB1 8 to the terminal strip refer to Figure 4 3 starting with TB 1 at the top left Mount the switch bracket and then mount the switch S1 into the bracket Re...

Страница 15: ...e lock washer and nut are attached from the back of the panel to hold it in place Figure 4 5 Connect the wires from the harness branch labeled DS1 to the lamp Polarity is not important the wires can b...

Страница 16: ...onto the threaded portion This will secure the horn in the hole Figure 4 6 The operating instructions decal 22313597 is attached just under the control panel door Refer to Figure 4 7 Figure 4 7 Insta...

Страница 17: ...talled near the door handle on each of the machine s 2 doors as shown in Figure 4 9 Figure 4 9 The battery charger is installed on the cooler housing as shown in Figure 4 10 The charger is attached to...

Страница 18: ...the charger output cable and then connects to the battery cable connectors that attach to the battery posts Ring tongue terminals are provided to connect under the screw clamps of the battery cable l...

Страница 19: ...Book 22600498 1 05 19 SECTION 5 TROUBLESHOOTING PROCEDURES...

Страница 20: ...list all possible problems The charts are designed to stimulate a thinking process that will lead to solution of the problem Basic Troubleshooting Steps Collect all facts concerning the problem Analyz...

Страница 21: ...MACHINE FRAME SHEET METAL PIPING OR OTHER METAL COMPONENTS AS COMMON OR GROUND WHEN MAKING VOLTAGE OR FREQUENCY MEASUREMENTS Measuring Resistance Extra care must be taken when making resistance measur...

Страница 22: ...come on Check F1 fuse Check operation of control panel switch Check battery voltage battery disconnect switch WEDGE system works OK but auto start does not function Ensure external pressure switch con...

Страница 23: ...r to the Auto Start controller Step 2 Check J1939 CAN communications connections to Auto Start controller Explanation The WEDGE has received a fault from the Auto Start controller It has lost communic...

Страница 24: ...le of cranking engine Step 2 Check machine fuel system filters fuel tank s and associated piping Batteries too weak to crank Restricted fuel system component Explanation The WEDGE has received a fault...

Страница 25: ...Book 22600498 1 05 25 SECTION 6 SCHEMATIC DIAGRAMS...

Страница 26: ...Book 22600498 1 05 26...

Страница 27: ...Book 22600498 1 05 28...

Страница 28: ...Book 22600498 1 05 29 SECTION 7 ELECTRICAL ELECTRONIC COMPONENT LOCATIONS...

Страница 29: ...on baffle wall under auto start controller DS1 Located on front of machine above control panel TB1 Located on baffle wall below the auto start controller LS1 Located on front panel of machine above an...

Страница 30: ...Book 22600498 1 05 31 SECTION 8 ELECTRICAL CONNECTOR INFORMATION...

Страница 31: ...99582 Sensor Pin Terminal Deutsch 54699590 Harness Housing Deutsch 54750468 Sensor Housing Deutsch 54750476 Harness Housing Wedgelock Deutsch 54750484 Sensor Housing Wedgelock Deutsch 54750492 Pressur...

Страница 32: ...g Wedgelock Deutsch 54750591 Heater Conn Wedgelock Deutsch 54750609 Engine OEM 50 Pin Conn Harness Pin Deutsch 54699608 J1939 CAN Cable Harness Socket Deutsch 54699566 Harness Housing Deutsch 54750633...

Страница 33: ...667 54699558 54699632 22216667 54699582 54699640 22216675 54699590 54699640 22216675 54750500 Packard Metri Pack 54749643 12155975 54750674 54749643 12155975 54750526 Packard Weather Pack 54729660 121...

Страница 34: ...ess troubleshooting Some examples of these are shown in Section 2 concerning multimeters Use of these adapters will prevent harness damage during testing The first item to perform during harness troub...

Страница 35: ...4 Green 8 10 54699616 The wire is placed into the slot on the removal tool and the tool is slid along the wire inserted into the back of the connector Gently pull on the wire as the tool is pushed int...

Страница 36: ...Book 22600498 1 05 37 SECTION 8...

Страница 37: ...Book 22600498 1 05 38...

Страница 38: ...Book 22600498 1 05 39 SECTION 9 ELECTRICAL PARTS LIST...

Страница 39: ...LS1 Alarm Horn 36785145 TB1 Terminal Block 22307706 Wiring Harness 22149157 Switch Bracket 22311823 Battery Charger 54715941 Battery Charger Bracket 22329411 Battery Charger Harness 22327175 Operating...

Страница 40: ...Book 22600498 1 05 41 SECTION 10 ALERTS AND SHUTDOWNS LIST...

Страница 41: ...31 CPRSR Malf 20 0 2 5 Disch Temp RT2 Sensor Fault 32 CPRSR Malf 10 All Sep Tank Pressure PT1 Sensor Fault 33 CPRSR Malf All Separator Tank Pressure 20 PSI During Start Attempt Engine Will Not Crank 3...

Страница 42: ...Rest 3 0 62 High Discharge Temp RT2 247 deg F High Comp Temp 3 All Notes CAN Derived Data 1 Max crank time 0 6 15 sec 7 8 30 sec 2 IQ equipped machines 3 ID 0 6 800 RPM 7 8 900 4 ID 0 6 1900 RPM 7 8...

Страница 43: ...RSR Malf 0 All Low AE Oil Pressure HP1600 only 31 CPRSR Malf 20 0 2 5 Disch Temp RT2 Sensor Fault 32 CPRSR Malf 10 All Separator Tank Pressure PT1 Sensor Fault 33 CPRSR Malf All Separator Tank Pressur...

Страница 44: ...t Temp 215 deg F High Engine Temp All Engine Coolant Temp 220 deg F High Engine Temp 10 All IQ Filter Restriction IQ Filt Rest 3 0 6 High Discharge Temp RT2 247 deg F High Comp Temp 3 All Notes 1 Max...

Страница 45: ...31 CPRSR Malf 20 0 2 5 Disch Temp RT2 Sensor Fault 32 CPRSR Malf 10 All Separator Tank Pressure PT1 Sensor Fault 33 CPRSR Malf All Separator Tank Pressure 20 PSI during start attempt Engine will not c...

Страница 46: ...ant Temp 215 deg F High Engine Temp All Engine Coolant Temp 220 deg F High Engine Temp 10 All IQ Filter Restriction IQ Filt Rest 3 0 6 High Discharge Temp RT2 247 F High Comp Temp 3 All Notes 1 Max cr...

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