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2008 Cafe Express Vehicle Owner’s

Manual

Gasoline

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Содержание Club Care Cafe Express 2008

Страница 1: ...2008 Cafe Express Vehicle Owner s Manual Gasoline GO STOP...

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Страница 3: ...thout notice Club Car reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold A vehicle safety video is provided with the vehicle Have a...

Страница 4: ...orized Club Car dealer or distributor he will be able to provide technical advice perform warranty work and sell parts and service manuals For the name and address of the authorized Club Car dealer or...

Страница 5: ...eration 19 Driving Instructions 21 Bed Latch 23 Prop Rod 23 Loading and Unloading 24 Refreshment Center 25 Towing with the Vehicle 26 Transporting on a Trailer 26 Storage 26 Maintenance 29 Periodic Se...

Страница 6: ...CAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information For detailed information on specific features read the appropriate section in this manual...

Страница 7: ...6 Serial Number 2 101609401 Decal Crush Area Warning behind seat near cargo bed 7 Accelerator Pedal 3 101825101 Decal On Off Key Switch above key switch 8 Brake Pedal 4 102519201 Decal Operating Instr...

Страница 8: ...uel fill or on frame near fuel tank 7 103205501 Decal Maintenance Operate Warning on Maintenance Operate switch plate under seat 3 101915201 Decal Frame Ground Governor Warning on vehicle frame near b...

Страница 9: ...ng on cargo bed or seat back 8 Consumable Ice Compartments 3 102056401 Decal Beverage Unit Rollover Warning under instrument panel 9 Trash Compartment 4 102160601 Decal Pin Removal Warning on frame ne...

Страница 10: ...S REFRESHMENT CENTER 414 1 2 3 1 101940101 Decal Beverage Unit Rollover Warning on each side of refreshment unit 3 102278901 Decal Vehicle Loading under instrument panel 2 102175901 Decal Consumable I...

Страница 11: ...tion in this manual Understand and become familiar with the DANGER WARNING and CAUTION statements and procedures it contains along with the safety decals that are affixed to your vehicle Take time to...

Страница 12: ...ARNING A WARNING indicates an immediate hazard that could result in severe personal injury or death CAUTION A CAUTION with the safety alert symbol indicates a hazard or unsafe practice that could resu...

Страница 13: ...or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged while bed is raised Do not close bed until all persons are clear of cargo bed area Keep hands cle...

Страница 14: ...ct battery cables in reverse order 1 Figure 2 Gasoline Vehicle GENERAL INFORMATION Throughout this manual important vehicle features are highlighted We urge the owner operator to read and understand t...

Страница 15: ...e Forward Reverse handle or switch while the vehicle is in motion To avoid injury to an unsuspecting passenger or damage to the vehicle always bring the vehicle to a full stop before shifting the hand...

Страница 16: ...tch 3 is located on the instrument panel to the right of the steering column Figure 4 Press the side of the switch with the headlight symbol to turn the headlights on and press the other side to turn...

Страница 17: ...al on the right with the word GO molded into it Figure 5 The operation of the accelerator pedal differs from that of an automobile When the key switch is in the ON position and the Forward Reverse han...

Страница 18: ...release automatically when either the accelerator or brake pedal is pressed The park brake has multiple locking positions and should be firmly pressed and locked to prevent the vehicle from rolling 7...

Страница 19: ...dentally bumped To prevent this chock the front and rear wheels and firmly set the park brake before servicing or leaving the vehicle NOTE Be sure to return the switch to the OPERATE position after se...

Страница 20: ...and on a daily basis when the vehicle is in service See Tires on page 19 Loading Before driving the vehicle ensure that the load weight is evenly distributed in the Cafe Express refreshment center Als...

Страница 21: ...dealer or a trained technician investigate anything unusual Accelerator pedal With the key switch in the ON position and the Forward Reverse handle in the FORWARD position as the accelerator pedal is...

Страница 22: ...to the hazard of flying golf balls WARNING A Club Car vehicle with a Cafe Express refreshment center installed must be equipped with the one piece windshield supplied with this kit to reduce the hazar...

Страница 23: ...e vehicle drive slowly in turns To help prevent overturning the vehicle drive slowly straight up and down slopes Avoid driving the vehicle on slopes exceeding 20 incline Avoid stopping a loaded vehicl...

Страница 24: ...r pedal partially pressed the governor will cause the engine to assist the brakes in controlling downhill speed NOTE If the Forward Reverse handle or switch is shifted into the NEUTRAL position power...

Страница 25: ...and the seat back support Unload the refreshment center before lifting the bed NOTE The vehicle is equipped with an automatically engaging prop rod Figure 11 unless equipped with the hydraulic or elec...

Страница 26: ...speed and avoid sudden stops when backing up Failure to do so may cause the vehicle to overturn or flip over backwards Avoid stopping on a hill when loaded If you must stop on a hill avoid sudden star...

Страница 27: ...ain dry Pre cooling the canned beverages will minimize the amount of ice required to keep the product cool Maintaining ice in the cold storage compartments when they are not in service will help to ma...

Страница 28: ...h the Forward Reverse handle or switch in the NEUTRAL position the key switch in the OFF position and the park brake firmly pressed and locked Because of the added length of the trailer use caution wh...

Страница 29: ...Drain carburetor and seal the fuel tank 3 1 Place the Forward Reverse handle in the NEUTRAL position and the neutral lockout switch in the MAINTENANCE position Turn the fuel shut off valve 1 Figure 1...

Страница 30: ...ont body rear body seats cargo bed engine compartment and underside of vehicle 10 Do not engage the park brake Chock the wheels to prevent the vehicle from rolling RETURNING THE STORED GASOLINE VEHICL...

Страница 31: ...service hot engine motor or exhaust system Attempting to do so could cause severe burns Do not work on vehicle powertrain or under the cargo bed when it is loaded Do not wear loose clothing or jewelr...

Страница 32: ...oil properly Engine Check engine cooling air intake visually inspect unshrouded area around engine exhaust for grass and debris and clean if necessary Tires Check air pressure and adjust if necessary...

Страница 33: ...ess check hose for cracks Annual service by trained technician only or every 100 hours of operation whichever comes first General vehicle Check for loose hardware and tighten if necessary Two year ser...

Страница 34: ...ichever comes first Brake slides Dry Moly Lube CCI P N 1012151 Check fill unitized transaxle to plug level 27 oz 8 liters 80 90 WT API Class GL 3 or 80 90 WT AGMA Class EP Gear Lube Annually by traine...

Страница 35: ...Call a physician immediately WARNING Do not jump start a dead battery using another battery and jumper cables The battery in a Club Car gasoline vehicle is a 12 volt low maintenance battery that requ...

Страница 36: ...s low engine oil level should be checked monthly Vehicle should be on a level surface when checking oil Do not overfill with oil ENGINE OIL AND FILTER CHANGE Engine oil and oil filter should be change...

Страница 37: ...plate Use an empty quart one liter container and cut the bottom off at an angle then slide the open area of the container up and under the oil filter prior to removing Position the port of the plastic...

Страница 38: ...em 16 Remove the dip stick and check the engine oil as a final step Replace the dip stick FUELING INSTRUCTIONS See General Warnings on page 10 DANGER Turn the key switch to the OFF position before fue...

Страница 39: ...e and fine grade No 00 steel wool Club Car does not recommend any type of pressure washer or steam cleaning Such a process will expose electrical components to moisture Moisture entering electrical co...

Страница 40: ...n Dry with a clean damp chamois Do not use window cleaning sprays or paper towels Polypropylene The polypropylene doors should be cleaned daily with a soap and water solution Canopy Cover Periodically...

Страница 41: ...gly urge the new owner to register the vehicle with Club Car This will enable us to contact you if the need arises Please send your name address and serial number s of the vehicle s to Club Car Inc P...

Страница 42: ...harging capacity Torque converter Automatic variable speed dry type STEERING SUSPENSION BRAKES Steering Self adjusting rack and pinion Suspension Front mono leaf and rear multi leaf springs with dual...

Страница 43: ...5 120 in 305 cm Intersecting aisle clearance 77 in 196 cm Floorboard height 11 75 in 30 cm Seat height 30 25 in 77 cm Vehicle rated capacity Level surface only 1200 lb 544 kg Standard seating capacity...

Страница 44: ...proper ventilation The engine produces carbon monoxide which is an odorless deadly poison Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate w...

Страница 45: ...3 8 Inch Drive 2 Screwdriver 2 Medium Phillips Head 9 Socket 7 16 Inch 1 4 Inch Drive 3 Screwdriver 3 Large Phillips Head 10 Extension 3 8 Inch Drive 4 Inch Long 4 Nut Driver 5 16 Inch 11 Ratchet 5 W...

Страница 46: ...1838 Windshield 1982 18 102427901 Cafe Express Canopy Pacific Blue 4 1011862 Brace Rh Canopy Mount Knee 19 102428001 Cafe Express Canopy Class Blue 5 1011865 Brace Lh Canopy Mount Knee 20 102428101 Ca...

Страница 47: ...1 forward using the angle brackets with nut inserts on the base unit 2 as a guide The upper cabinet must be on the outside of the angle brackets 2 Align holes in upper cabinet with the nut inserts in...

Страница 48: ...ardware from Front Body 3 Place a windshield frame mounting pad 3 between each lug 5 on the windshield frame 1 and front body 2 Figure 26 Secure windshield frame 1 and two mounting pads 3 to front bod...

Страница 49: ...channels toward the front of the vehicle 1 Locate the four holes near the top edge of the upper cabinet two in front and two in rear 2 With the aid of an assistant position the canopy frame 1 so that...

Страница 50: ...TION Do not overtighten screws 4 Adjust the windshield frame legs so that the holes in the windshield frame 6 align with the holes in the channels Insert one retaining pin 7 in each side and place the...

Страница 51: ...Starting at one corner align the bottom edge of the velcro strip on the cover with the bottom edge of the velcro strip on the frame Continue working around vehicle until canopy cover is completely sec...

Страница 52: ...wo rubber bumpers 2 on the frame side of the windshield Figure 30 2 Install the three mounting channels 1 onto the windshield as shown Push all three channels onto the frame evenly until the channels...

Страница 53: ...S Questions or comments regarding this kit instruction should be referred to your local Club Car dealer or distributor Please know your vehicle model and have this kit instruction available when you c...

Страница 54: ...oes belts brushes bushings drive buttons engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Batter...

Страница 55: ...LER OF CLUB CAR HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL CLUB CAR BE L...

Страница 56: ...The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact WARRANTY...

Страница 57: ...properly operating adjustment limiting device is still eligible for warranty coverage The following emission warranty parts list are covered SYSTEMS COVERED PARTS DESCRIPTION Fuel Metering Carburetor...

Страница 58: ...cable only where the California or U S EPA emission control system warranty regulation is in effect 6 HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty you must present...

Страница 59: ...Warranties 2008 Cafe Express Vehicle Owner s Manual Page 57...

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Страница 61: ...Club Car R NOTES...

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Страница 64: ...Publication Part Number 103372926 Edition Code 0607C0608B Manual No 103372926...

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