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Installation Manual
| DCIPS2B-S-00-B11 Power Supply System
46
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+1 (208) 635-6400 | www.transtector.com
+1 (208) 635-6400 | www.transtector.com
Chapter 6 Maintenance & Troubleshooting
6.1 Maintenance
6.1.1 Checking Terminal Connection
The connections on the terminal blocks and circuit breakers must be checked according to
the Table 6-1 at least once a year.
TYPE OF CONNECTION
MODEL / DESCRIPTION
TORQUE
(Nm)
TORQUE
(Inch LB)
Terminal block for rail
AKG 16mm²
2.5
22
Terminal block for rail
AKG 35mm²
3.5
31
Front terminal for copper cables
FC Cu T2 95mm²
7.0
62
Terminal block Weidemullers
WDU 4mm
0.6
5
Terminal block Weidemullers
WDU 10mm
2.0
18
Terminal block Weidemullers
WDU 16mm
3.0
27
Miniature circuit breaker
Siemens
2.5
22
Miniature circuit breaker
Merlin G
3.5
31
Miniature circuit breaker
ABB
2.0
18
Miniature circuit breaker
CBI HY-MAG
3.0
27
Molded case circuit breaker
ABB 160A - S2
5.0
45
Molded case circuit breaker
ABB 160A/250A - S3/S4
9.0
80
Molded case circuit breaker
ABB 630A - S6
9.0
80
Molded case circuit breaker
Terasaki - XS125CJ
9.0
80
Connection unit for 2 or 3 pole breaker Merlin G & Siemens
13.5
120
Terminal Block Phoenix
Phoenix Mini Combicon
0.25
2
Terminal block Phoenix
UK10 / UKLKG10
1.5-1.8
13-16
Terminal block Phoenix
UK16 / USLKG16
1.5-1.8
13-16
Terminal block Phoenix
UK35/UIK35/USKG35/UISKG35 3.2-3.7
28-33
Miniature circuit breaker
Nadar
2.5
22
Table 6-1 Connection Torque Setting Check
6.1.2 Other Requirements
At least once a year the output voltage should be verified to be within acceptable limits. The
result of the test should be recorded and filed to see any deviations.
In addition, the system requires periodic inspections and routine cleaning. It is very important
to keep the all areas and components of the system free from dust or other unwanted
objects to ensure free air circulation and safe operation of the system.
6.2 Troubleshooting
This troubleshooting chapter helps to determine the cause of the problem and suggests
possible repair solutions. If the first step of the recommendation does not solve the problem
continue to the next one.
NOTE
If the malfunctioning of the system persists, please contact TRANSTECTOR
technical support.
NOTE
For a description of Alarms and Messages generated by the system controller see
the Alarms/Messages section of the controller manual:
By default, alarms are set to be indicated with a red light (higher priority) and messages
with a yellow light (lower priority).
Fault
Possible Cause
Suggestion/Solution
Low System
Voltage
Module failure.
Loss of AC power.
Load exceeds module capacity.
Replace faulty module.
Verify AC input connection.
Add module to system.
High System
Voltage
Module failure.
System voltage exceeds the set limit.
Replace the faulty module.
Check the High Voltage Alarm limit
setting.
Mains Error
AC supply OFF on one rectifier in the
system with one plugged in rectifier.
AC supply OFF on at least two
rectifiers in the system with minimum
two plugged in rectifiers.
Verify that the AC input breaker is
ON.
Verify AC input connection.
AC Low Voltage
AC voltage drops below the set limit.
Verify the Low AC voltage limit
setting.
Verify AC Input connection.
Verify AC Input voltage.
AC High Voltage
AC voltage rises above the set limit.
Verify the High AC voltage limit.
Verify the AC Input voltage.