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Maintenance

Fuel Tank Removal

Please read the entire removal and reinstallaton procedure

before beginning. Do not attempt to remove and install the

fuel tank if you’re not comfortable with this procedure.

Please see your dealer.
A special fuel tank fitting plug tool

is required for this procedure.

Please see your dealer to obtain

this tool.

Tool: PV-50567

Before beginning, be prepared to place the fuel tank in a

secure location to avoid scratching the finish and to catch

any fuel that may leak or drip from disconnected hoses or

fittings.
1. Remove the seat. See page 86.
2. Lift the rear of the fuel tank filler pad to access the fuel

tank bolts.

3. Remove the four (4) rear fuel tank bolts. Set hardware

aside for reassembly.

4. Locate the rubber elbow and the straight rubber

coupler exiting the rear of the tank mounting bracket.

5. Gently pull the elbow

free of the tube to

disconnect the fuel

tank vent line.

6. Gently pull the

straight rubber

coupler free of the

tube to disconnect

the fuel cap recess

drain line.

7. Place the handlebars

in the straight ahead

position. Cover the

front of the fuel tank

with a protective

cloth to prevent

contact with the

instrument cluster,

which could cause damage.

8. Lift and support the rear of the tank approximately two

inches (5 cm).

PV-50567

Filler Pad

Step 3

Step 5

Step 6

(California Models)

Step 5

Step 6

Содержание Scout

Страница 1: ...2016 RIDER S MANUAL Scout Scout Sixty ...

Страница 2: ...California Proposition 65 Warning This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm ...

Страница 3: ...1 2016 Rider s Manual Scout Scout Sixty ...

Страница 4: ...ation are intended for reference use only No liability can be accepted for omissions or inaccuracies Indian Motorcycle Company reserves the right to make changes at any time without notice and without incurring obligation to make the same or similar changes to motorcycles previously built Any reprinting or reuse of the depictions and or procedures contained within whether whole or in part is expre...

Страница 5: ... Safety 5 Reporting Safety Defects 16 Component Identification 18 Instruments Features Controls 22 Pre Ride Inspections 38 Operation 47 Maintenance 57 Cleaning and Storage 99 Specifications 110 Warranty 116 Maintenance Log 127 Index 129 ...

Страница 6: ...r repairs and service your motorcycle may require INDIAN motorcycles comply with all federal state and local safety and emission regulations for the area of intended sale Service and Warranty Information Some procedures are beyond the scope of this manual See your dealer to purchase an INDIAN MOTORCYCLE Service Manual Some procedures provided in the service manual require specialized knowledge equ...

Страница 7: ...e Following the precautions and procedures in the manual will add to your enjoyment and help keep you safe If you lose or damage this manual please purchase a new one through any authorized INDIAN MOTORCYCLE dealer This rider s manual should be considered part of the motorcycle and should remain with the motorcycle when ownership changes Safety Symbols and Signal Words The following signal words a...

Страница 8: ...courses in your area call 1 800 446 9227 or visit www msf usa org Read and understand all information in this rider s manual Observe all maintenance requirements specified in this manual See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer Design characteristics affect how you should ride the motorcycle The motorcycle is designed for on road use with one rider and one...

Страница 9: ...so affect your awareness and judgment If your motorcycle operates abnormally correct the problem immediately See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer Ride defensively as if you are invisible to other motorists even in broad daylight A motorist s failure to see or recognize a motorcycle is the leading cause of automobile motorcycle accidents Ride where you ...

Страница 10: ...nd fully before riding If the sidestand is not fully retracted it could contact the road surface and cause loss of control To maximize braking effectiveness use the front and rear brakes together Be aware of the following braking facts and practices The rear brake provides 40 of the motorcycle s stopping power at most Use the front and rear brakes together To avoid skidding apply the brakes gradua...

Страница 11: ...assenger footrests Do not carry a passenger who cannot place both feet firmly on the passenger footrests A passenger who is not holding on properly or who cannot reach the passenger footrests can shift their body erratically which can make the motorcycle hard to handle and cause loss of control Before riding be sure your passenger knows safe riding procedures Discuss any safety information unfamil...

Страница 12: ...at you wear approved Personal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eyewear is kept clean All riders should wear bright or light colored and or reflective clothing to improve visibility to other motorists A motorist s failure to see or recognize a motorcycle is the leading cause of automobile motorcycle accidents Wear gloves a jacket heavy bo...

Страница 13: ...cle is either leaned or in a vertical position limit suspension or steering travel or your ability to operate controls displace you from your normal riding position obscure lights or reflectors Bulky heavy or large accessories can cause instability due to the lifting or buffeting effects of wind and loss of control Do not install electrical accessories that exceed the capacity of the motorcycle s ...

Страница 14: ...Do not park near a flammable source such as a kerosene heater or an open flame where hot components could ignite combustible materials Park the motorcycle on a firm level surface Sloped or soft surfaces may not support the motorcycle If you must park on a slope or soft surface follow the precautions outlined on page 56 Saddlebags Whenever operating with saddlebags or while carrying cargo Never rid...

Страница 15: ...t distribution or sudden shifting of accessories or cargo while you re riding may cause difficult handling loss of control and driving hazards for other motorists if cargo falls from the motorcycle For riding comfort and to ensure proper ground clearance adjust rear shock preload See page 72 Do not attach large or heavy cargo such as sleeping bags duffel bags or tents to the handlebars front fork ...

Страница 16: ...ine is highly flammable and explosive under certain conditions Always exercise extreme caution whenever handling gasoline Always turn off the engine before refueling Always refuel outdoors or in a well ventilated area Open the fuel cap slowly Do not overfill the tank Do not fill the tank neck Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gaso...

Страница 17: ...ead condition and wheel and tire balance Inspect tires regularly and replace worn or damaged tires promptly Use only approved replacement tires See the Specifications section beginning on page 110 Always ensure proper steering head bearing adjustment Regularly inspect the rear shock absorber and the front forks for fluid leaks or damage Make any necessary repairs promptly See page 75 Clean the mot...

Страница 18: ...riders apparel and items in or on apparel weight of any accessories and their contents weight of any additional cargo on the motorcycle Reporting Safety Defects If you believe that your vehicle has a defect that could result in a crash or cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying INDIAN MOTORCYCLE in writin...

Страница 19: ...nd market specific Your motorcycle may not contain all of the labels shown 1 Vehicle Identification Number VIN on side of steering head 2 Vehicle Emission Control Information VECI 3 Noise Emission Control Information NECI 4 Operator Warning Fuel Recommendation 1 4 2 3 ...

Страница 20: ...n Signal 6 Headlight 7 Front Fork 8 Rear Brake Pedal 9 Driver s Footrest 10 Mufflers 11 Right Rear Turn Signal 12 Taillight 13 Left Front Turn Signal 14 Ignition Switch 15 Battery under seat 16 Left Rear Turn Signal 17 Coolant Recovery Bottle 18 Sidestand 19 Gear Shifter 20 Radiator 6 5 9 8 12 11 4 1 3 7 2 10 ...

Страница 21: ...19 Component Identification 19 18 13 9 15 7 14 17 4 16 20 ...

Страница 22: ...e sidestand Record the number in the space provided on page 115 Key Identification Number The key identification number is stamped on the metal key tag attached to the key ring If it becomes necessary to replace the ignition key for any reason provide the key number to your INDIAN dealer Engine Number INDIAN SCOUT shown Key Number ...

Страница 23: ...21 Component Identification Console 1 Clutch Lever 2 Instrument Cluster 3 Front Brake Master Cylinder 4 Throttle Control Grip 5 Front Brake Lever 6 Fuel Cap 1 6 5 4 3 2 ...

Страница 24: ...truments Features and Controls Switches Turn Signal Switch Hazard Warning Flashers Switch High Low Light Switch Horn Switch Engine Starter Switch Engine Stop Run Switch Left Control Right Control Mode Button ...

Страница 25: ... signal will deactivate automatically when speed or distance reach predetermined levels To cancel a signal manually move the switch to the center position and push it inward Momentary Feature Move the turn signal switch left or right and hold it in that position for at least one second The momentary feature will activate and the signal will then cancel when the switch is released Tip If a bulb fai...

Страница 26: ...ront side of the left handlebar controls With the ignition switch on use the MODE button to toggle through the modes of the multi function display Use the MODE button to set the display units to either standard or metric units of measurement See page 30 Engine Stop Run Switch Use the engine stop run switch to turn the engine off quickly Turn the key off after the engine stops Press the top of the ...

Страница 27: ...ht must be on at all times while operating The headlights automatically operate when the engine is running Do not modify the ignition light switch wiring to circumvent the automatic headlight feature The ignition light key switch controls the electrical functions of the motorcycle The switch is located on the ignition cover on the left side of the motorcycle Before starting the engine read the ins...

Страница 28: ... flashes when the left right or both turn signals hazard warning flashers are active If there is a problem in the signal system the lamps will flash at twice the normal rate ABS Not Activated if equipped The indicator remains on until the ABS activates which occurs when vehicle speed exceeds 6 MPH 10 km h When the lamp is illuminated the anti lock brakes will not activate but the conventional brak...

Страница 29: ...is lamp illuminates while the engine is running above idle speed turn the engine off as soon as safely possible and check the oil level If the oil level is correct and the lamp remains on after the engine is restarted turn the engine off immediately See your dealer Low Battery Voltage This lamp illuminates when battery voltage is low Turn non essential accessories off to conserve power Make sure t...

Страница 30: ...oggle to the trip odometer then press and hold the MODE button until the trip odometer resets to zero Engine Speed Engine speed displays in revolutions per minute RPM Engine Coolant Temperature The temperature area displays the temperature of the engine coolant Gear Indicator Gear position will display when the transmission is in gear if the motorcycle is moving with the clutch lever released It w...

Страница 31: ...r display 2 Press and hold the MODE button until the hour segment flashes Release the switch 3 With the segment flashing tap the MODE button to advance to the desired setting 4 Press and hold the MODE button until the next segment flashes Release the switch 5 Repeat steps 3 4 twice to set the 10 minute and 1 minute segments After completing the 1 minute segment step 4 will save the new settings an...

Страница 32: ...and hold the MODE button while turning the key to the ON or PARK position 4 When the display flashes the distance setting tap the MODE button to advance to the desired setting 5 Press and hold the MODE button to save the setting and advance to the next display option 6 Repeat the procedure to change remaining display settings Standard Display Metric Display Distance Miles Kilometers Temperature Fa...

Страница 33: ...reoccurs after restarting the engine If the CHECK ENGINE indicator lamp illuminates retrieve the error codes from the display 1 If the error codes are not displayed use the MODE button to toggle until Ck ENG displays on the main line of the display 2 Press and hold the MODE button to enter the diagnostics code menu 3 Record the three numbers displayed in the gear position clock and odometer displa...

Страница 34: ...itions Condition Indicates Action Required Engine coolant temperature approaches unsafe operating condition while the engine is running Engine coolant temperature is above a safe operating temperature Stop the engine as soon as safely possible Check the coolant level Check the radiator for debris Check cooling fan operation If the warning continues to display after restarting the engine stop the e...

Страница 35: ...er The clutch lever is located on the left handlebar Disengage the clutch before shifting gears For smooth clutch operation pull the lever quickly and release it in a brisk but controlled manner To disengage the clutch pull the lever toward the handlebar To engage the clutch release the lever in a brisk but controlled manner Mirrors Your vehicle is equipped with convex mirrors Objects seen in a mi...

Страница 36: ... from the motorcycle until it is fully extended Always turn the handlebars to the left for maximum stability Lean the motorcycle to the left until the sidestand firmly supports the motorcycle CAUTION If the motorcycle weight is not resting on the sidestand it will not lock In this situation any movement of the motorcycle could cause the sidestand to retract slightly If the sidestand is not in the ...

Страница 37: ...minates when vehicle power is turned on It remains illuminated until the anti lock system activates which occurs when vehicle speed exceeds 6 MPH 10 km h 3 When the lamp is illuminated the anti lock brakes will not activate but the conventional brake system will continue to operate normally 4 When the anti lock brakes engage during a braking event the rider will feel pulsing at the brake levers Co...

Страница 38: ...ways use the recommended size and type of tires specified for your vehicle Always maintain the recommended tire pressure The anti lock brake system will not prevent wheel lockup loss of traction or loss of control under all conditions Always adhere to all safe motorcycle riding practices as recommended It is not unusual to leave tire marks on the road surface during a hard braking event The anti l...

Страница 39: ...kes The front brakes should be applied simultaneously with the rear brakes To apply the front brake pull the lever toward the handlebar See page 55 for braking procedures Rear Brake Pedal The rear brake pedal is located on the right side of the motorcycle Press downward on the rear brake pedal to apply the rear brake WARNING Resting your foot on the brake pedal will cause excessive and premature w...

Страница 40: ... service WARNING Read the entire Instruments Features and Controls section of this manual before riding your motorcycle A complete understanding of the features and capabilities of your motorcycle is essential to its safe operation Anything less may result in serious injury or death You must be familiar with all instruments and controls to perform the pre ride inspections Tip During the pre ride i...

Страница 41: ...ft turn signals flash as well as the corresponding light on the indicator panel Move the switch to the center position and push it inward to cancel the signal Verify that the signals and the indicator light stop flashing Repeat the procedure for the right turn signals Hazard Warning Flashers Press and hold the hazard warning flashers switch for 1 2 seconds to activate the hazard warning flashers V...

Страница 42: ...al and lever movement Brake Fluid Levels Check front and rear brake fluid levels Brake Components Inspect hoses and connections Throttle Inspect hand grip and throttle movement Clutch Check lever operation and freeplay Front Suspension Check for leaks debris and damage Steering Check for smooth operation by turning handlebars full left and full right Rear Suspension Check mounting and inspect for ...

Страница 43: ...e oil fill dipstick is located on the right side of the motorcycle Always use the recommended oil See page 114 1 Position the motorcycle on level ground in the fully upright and centered position 2 Start the engine from cold and allow it to idle for 30 seconds Stop the engine 3 Remove the dipstick and wipe it clean 4 Reinstall the dipstick until fully seated 5 Remove the dipstick and view the oil ...

Страница 44: ...e each ride Check tire pressure before riding when the tires are cold This will provide the most accurate reading as riding warms the tires and increases tire air pressure Tires remain warm for at least 3 hours after a ride Do not adjust tire pressure immediately after riding As tires cool the pressure will drop and result in underinflation Always check and adjust tire pressure when tires are cold...

Страница 45: ... brake fluid if necessary See page 81 Front Brake Lever 1 Pull the front brake lever toward the handlebar and hold it The lever should move freely and smoothly The lever should feel firm and continue to feel firm until released 2 Release the lever It should return to its rest position quickly when released 3 If the front brake lever fails to perform as stated service the brake lever before riding ...

Страница 46: ...or low brake fluid levels could cause brake system failure which could result in serious injury or death Do not operate the vehicle with low brake fluid levels or when leaks are evident dampness or stains from dried fluid See your authorized INDIAN MOTORCYCLE dealer Mechanical Clutch 1 Squeeze the clutch lever toward the handlebar and release it It should move freely and smoothly and it should ret...

Страница 47: ...nting and inspect for leaks See your dealer for service if you discover leaks or malfunction of any kind See page 72 WARNING Inadequate ground clearance could result in components contacting the ground causing loss of control and serious injury or death Always ensure ground clearance is at specification Rear Drive Belt 1 Check the drive belt teeth for stones or other debris 2 Inspect drive belt co...

Страница 48: ... sidestand is in the stored position Adjust or replace a loose spring 3 Inspect the sidestand pivot bolt for looseness or wear Tighten or replace a loose or worn bolt Fasteners 1 Inspect the entire motorcycle chassis and engine for loose damaged or missing fasteners 2 Tighten loose fasteners to the proper torque See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer 3 A...

Страница 49: ...anual can result in serious damage to the engine Follow all break in procedures carefully Avoid full throttle operation and other conditions that may place an excessive load on the engine during the break in period The more cautiously you treat your motorcycle during the break in period the more satisfied you will be with its performance later on Overloading the engine at low RPM and or running th...

Страница 50: ...frequently 301 500 484 800 Do not operate for extended periods above 3 4 throttle At 500 At 800 Perform the break in maintenance outlined in the maintenance section of this manual Break in maintenance should be performed by an authorized INDIAN MOTORCYCLE dealer Break in maintenance must include inspection adjustments fastener tightening and an engine oil and filter change Performing break in main...

Страница 51: ...e key in this position while lifting the cap 2 Insert the fuel nozzle into the fuel tank filler neck 3 Hold the nozzle while filling Do not rest the weight of the nozzle and hose on the filler neck Do not leave the nozzle unattended 4 Add fuel to the tank until it touches the bottom edge of the filler neck The tank is full at this level 5 Always close and lock the fuel cap before remounting the mo...

Страница 52: ...ition 8 Start the engine See page 50 Starting the Engine The starter interlock system allows the engine to be started only when the transmission is in neutral or when the transmission is in gear with the clutch disengaged clutch lever pulled in 1 Perform the Pre Ride Inspections See page 38 Properly secure any cargo 2 Straddle the motorcycle and bring it to the fully upright position Retract the s...

Страница 53: ...nformation on page 27 NOTICE Operating an engine with a misfire or non firing cylinder can overheat the catalytic converter which could result in catalytic converter damage and loss of emission control DO NOT OPERATE the motorcycle if a misfire or non firing cylinder exists 10 Leave the throttle closed and allow the engine to idle Idle speed will gradually slow to normal as the engine warms to ope...

Страница 54: ... half stroke Tip The transmission is in neutral if you can move the motorcycle forward or rearward freely without disengaging the clutch If the ignition switch is in the ON position the neutral indicator illuminates when the transmission is in neutral Shifting Gears While Stationary To locate neutral when the motorcycle is stationary use one of the following techniques to load and unload the trans...

Страница 55: ... open the throttle in one smooth motion Tip Within the recommended speed ranges see Recommended Shift Points chart you can downshift to slow the motorcycle or to increase power You may want to downshift when climbing a hill or passing Downshifting also helps to decrease speed when combined with closing the throttle 8 To shift to a lower gear downshift simultaneously pull the clutch lever toward th...

Страница 56: ... Gear Change Recommended Speed Gear Change Recommended Speed 1 to 2 17 MPH 27 km h 6 to 5 if equipped 40 MPH 65 km h 2 to 3 24 MPH 38 km h 5 to 4 35 MPH 56 km h 3 to 4 35 MPH 57 km h 4 to 3 29 MPH 47 km h 4 to 5 41 MPH 66 km h 3 to 2 20 MPH 33 km h 5 to 6 if equipped 50 MPH 81 km h 2 to 1 10 MPH 16 km h ...

Страница 57: ...even acceleration open the throttle with a smooth continuous motion When you reach the recommended speed for upshifting shift up one gear WARNING Accelerating abruptly could cause your body to shift rearward suddenly which could result in loss of control Accelerating abruptly could also cause loss of control on low traction surfaces Loss of control could result in serious injury or death Always ac...

Страница 58: ...ing on a slope If the front wheel is downhill from the rear wheel the sidestand could retract and cause a tipover Parking on a Soft Surface If parking on a soft surface is unavoidable place a sidestand footrest under the foot of the sidestand to provide a firm surface The sidestand footrest must be strong enough and large enough to support the motorcycle s weight without sinking into the parking s...

Страница 59: ...n page 15 Before beginning any maintenance procedure read the instructions for the entire procedure Always position the motorcycle on a firm level surface before performing service Make sure the motorcycle will not tip or fall while elevated or while on the sidestand See page 94 Hot engine and exhaust components can cause burns to skin and can ignite a fire if exposed to flammable materials Always...

Страница 60: ... operation of all serviced components Make any corrections or additional adjustments necessary to ensure safe vehicle performance Break In Maintenance Perform the break in maintenance procedures when the motorcycle s odometer registers 500 miles 800 km Please see your authorized dealer for this service Performing the break in maintenance will help ensure optimum engine performance for the entire s...

Страница 61: ...ricants and components can result in damage to the motorcycle Damage resulting from the use of non recommended products is not covered by warranty Perform maintenance at the intervals specified in the periodic maintenance table beginning on page 60 Vehicles subjected to severe use must be inspected and serviced more frequently Severe Use Definition high speed operation for extended periods low spe...

Страница 62: ...ssis Battery Connections 90 I I I I I I I I I I I I Brake Fluid 80 81 I I I R I R I R I R I R Brake Lines Brake Pads 82 I I I I I I I I I I I I Clutch Cable 78 I I L I L I L I L I L Clutch Lever Mechanical 77 78 L I L I L I L I L I L Diagnostic Codes See dealer I I I I I I I I I I I I Drive Belt Rear 45 71 I I I I I I I R I I I I Drive Belt Tension Adjustment See dealer I I I I I I I I I I I I See...

Страница 63: ... Shift Lever See dealer I I I L I L I L I L I L Headlamp 87 I I I I I I I Rear Suspension Rocker See dealer I I I I L I I L I I L I Rear Shock Unit 45 72 I I I I I I I I I I I R Rear Wheel Alignment 83 I I I I I I I I I I I I Rear Brake Pedal 79 I I I L I L I L I L I L Road Test 94 P P P P P P P P P P P P Sidestand 46 76 L I L I I I I I I I I I Steering Bearings 75 I I I I I I I I I I I I Suspensi...

Страница 64: ...se RPM above idle speed until the indicator turns off Operating above idle speed could result in damage to the engine 1 Change the oil and filter when the engine is warm If the engine is cold start the engine and allow it to run at idle for at least five 5 minutes 2 Park the motorcycle with the sidestand down on a firm level surface For proper oil drain use a service lift to ensure the motorcycle ...

Страница 65: ... 3 8 L of the recommended oil Reinstall the dipstick securely 13 With the motorcycle in an upright centered position start the engine and allow it to idle for 30 seconds Stop the engine 14 Add the recommended oil as needed to bring the level to the FULL mark on the dipstick Verify the level on the dipstick Tip The approximate volume between the ADD and FULL marks on the dipstick is 16 oz 45 L 15 R...

Страница 66: ...not dilute with water To ensure that the coolant maintains its ability to protect the engine we recommend that the system be completely drained every five 5 years or 50 000 miles whichever comes first Please see your dealer for this service Coolant Level Inspection Tip A flashlight is required for viewing the coolant level 1 Allow the engine to cool before checking coolant level 2 Position the mot...

Страница 67: ...removed 3 Loosen the six 6 captive air filter screws and remove the air filter 4 Inspect the air filter Do not attempt to clean the air filter Replace a soiled or damaged filter with a new filter 5 Reinstall the air filter or install a new air filter 6 Torque screws to specification Torque 24 in lbs 2 7 Nm 7 Reinstall the fuel tank See pages 68 69 8 Reinstall the seat See page 86 Fuel Filter The f...

Страница 68: ...e 86 2 Lift the rear of the fuel tank filler pad to access the fuel tank bolts 3 Remove the four 4 rear fuel tank bolts Set hardware aside for reassembly 4 Locate the rubber elbow and the straight rubber coupler exiting the rear of the tank mounting bracket 5 Gently pull the elbow free of the tube to disconnect the fuel tank vent line 6 Gently pull the straight rubber coupler free of the tube to d...

Страница 69: ...abs on both sides of the fitting 12 Install the fuel tank fitting plug tool onto the fuel pump fitting to protect the fitting and prevent fuel from seeping out of the tank 13 Lift the rear of the fuel tank and carefully slide it rearward to release it from the front isolators 14 Lift the tank up and away from the frame Reinstall the front isolators if they become dislodged 15 Place the fuel tank o...

Страница 70: ... fuel tank onto the frame of the motorcycle Slide the tank forward to make sure it s fully seated on the isolators 4 Pivot the rear of the tank upward to access the tank bottom Support the rear of the tank in this position 5 Remove the plug tool from the fuel pump fitting 6 Reconnect the fuel supply line connector to the fuel pump Make sure you hear a click to indicate proper engagement Test the c...

Страница 71: ...e fuel cap recess drain line 11 Connect the fuel tank vent line 12 Reinstall the fuel tank filler pad 13 Reinstall the four 4 rear fuel tank bolts Torque 18 ft lbs 24 4 Nm 14 Prime the fuel pump See page 50 15 Check for leaks 16 Reinstall the seat See page 86 Step 11 Step 10 California Models Step 11 Step 10 Step 12 Step 13 ...

Страница 72: ...ire change Clean the belt more often if riding in dirty dusty or high debris environments 1 Mix a few drops of mild dish soap with a cup of warm water 2 Use a soft nylon brush to clean the belt and sprocket teeth with the soapy water Clean well in corner areas where road debris and belt dust can collect 3 Rinse the belt with clear water then dry thoroughly ...

Страница 73: ...rized INDIAN MOTORCYCLE dealer Replace the drive belt and both sprockets as a set if the drive belt has over 5 000 miles 8 000 km of service at the time of damage or failure Rear Drive Belt Wear Analysis Internal tooth cracks hairline OK to run but monitor condition External tooth cracks Replace belt Missing teeth Replace belt Chipping not serious OK to run but monitor condition Fuzzy edge cord OK...

Страница 74: ...g your riding gear bring the motorcycle to the upright position and sit on the operator s seat If you plan to carry a passenger have the passenger with riding gear sit on the passenger seat WARNING Do not carry a passenger unless the motorcycle is equipped with passenger seat and passenger footrests 3 Measure shock preload from upper mount bolt center to lower mount bolt center eye to eye Perform ...

Страница 75: ...tand 3 Loosen the lock nut by turning it counter clockwise as viewed from the top of shock with the spanner wrench The upper spanner nut on the shock is the lock nut The lower spanner nut is the adjuster nut 4 Spray a light lubricant on the adjuster nut where it contacts the spring DO NOT allow spray to contact the drive belt 5 Adjust shock preload by rotating the adjuster nut clockwise as viewed ...

Страница 76: ...otorcycle on the sidestand and inspect the front forks If fork oil is present on the outer tube do not ride the motorcycle See your dealer for service before operating If fork oil is present around the fork seals or inner tubes replace the fork seals 2 Clean the fork tubes to remove bugs tar or buildup which may cause seal wear or leakage Inspect the outer surfaces of the inner fork tubes for scra...

Страница 77: ...ur dealer for service 4 If steering binds feels rough or uneven or if movement is detected at the steering stem see your dealer for service 5 Rotate the front wheel and inspect for smooth rotation of front wheel bearings If roughness or unusual sounds are present see your dealer for service 6 Turn handle bars full right or left and hold against the fork stop Attempt to move front wheel side to sid...

Страница 78: ...ecting and servicing the fuel system See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer Throttle Control Inspection 1 With the engine OFF rotate the throttle control grip fully open and then release it It should rotate smoothly from the rest position to the completely open position It should return to the rest position quickly when released 2 Repeat the twist and re...

Страница 79: ...able adjuster inward or outward until clutch lever freeplay is 0 5 1 5 mm 3 While holding the cable tighten the adjuster lock nut securely 4 Verify that the safety switch activates properly The engine should not start in gear with the clutch lever released Tip The starter interlock switch is dependent on the clutch lever freeplay being set correctly to ensure activation of the clutch safety switch...

Страница 80: ...Lubricate control cable barrel ends at the intervals recommended in the periodic maintenance table beginning on page 60 NOTICE The clutch cable is factory lubricated Additional lubrication could be detrimental to cable performance Replace the clutch cable assembly if binding or sticking occurs DO NOT lubricate between the cable and sheath Verify proper routing and smooth movement Inspect for damag...

Страница 81: ...s Using the wrong fluid or allowing air or contaminants into the fluid system can damage the system seals or result in a malfunction that could lead to serious injury or death Use only DOT 4 brake fluid from a sealed container Do not operate the front brake with the reservoir cover removed Fluid could overflow from the reservoir and allow air to enter the system Air in the brake system could cause...

Страница 82: ...of the vehicle 3 Wipe the fluid container and the area around the reservoir cover with a clean cloth 4 If the fluid level is low inspect brake pads as outlined on page 82 If pads are not worn beyond the service limit inspect the brake system for leaks 5 Remove the cover and diaphragm The fluid level should be above the minimum indicator mark on the reservoir body Add brake fluid as needed Do not o...

Страница 83: ...he motorcycle on level ground in the fully upright position Position the handlebars so that the fluid reservoir is level Wipe the fluid container and the area around the reservoir cover with a clean cloth 2 If the fluid level is low inspect brake pads as outlined on page 82 If pads are not worn beyond the service limit inspect the brake system for leaks 3 To add fluid remove the reservoir cover sc...

Страница 84: ...riving conditions not highway cruising to allow pads to mate with new rotors Brakes should be used frequently During this time brake performance will be less effective Avoid using brakes harshly unless in an emergency Brake efficiency will gradually increase during this seating period Brake Disc Inspection Cleaning 1 Inspect brake discs for nicks scratches cracks or other damage Inspect the thickn...

Страница 85: ...ction Inspect both wheels for cracks or damage and replace damaged wheels promptly Do not operate the motorcycle if wheels are damaged or cracked See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer Wheel Alignment Inspect rear wheel alignment at regular service intervals whenever the rear wheel is removed and when the rear drive belt is adjusted Please see your deale...

Страница 86: ... equipped with innertubes innertubes MUST be replaced with new innertubes when tires are replaced Use only the proper size innertubes WARNING Mismatched tires rims and air valves may result in damage to the tire bead during mounting or may allow the tire to slip off the rim possibly resulting in tire failure Tire Condition Inspect the tire sidewalls road contact surface and tread base for cuts pun...

Страница 87: ...e as recommended for the total weight of your intended load see chart below For more information refer to the manufacturing information label located on the front frame downtube See page 17 WARNING Do not exceed the maximum recommended inflation pressure to seat the bead Tire or rim failure may result Location Size Brand Type Recommended Pressure Loads up to 200 lbs 91 kg Loads up to vehicle s max...

Страница 88: ...yard tethers the seat base to the motorcycle 3 To fully remove the seat remove the lanyard bolt from the bottom of the seat and disconnect the lanyard from the seat base 4 To reinstall the seat reinstall the lanyard 5 Make sure the seat base engages the rear retainer then press downward firmly at the front edge of the seat to engage the stud to the seat base grommet WARNING If the seat is not alig...

Страница 89: ... that rear suspension ride height preload is at specification See page 72 3 Position the motorcycle on a level surface with the headlight 25 feet 7 6 m from a wall 4 With the operator and passenger if applicable on board bring the motorcycle to the fully upright position 5 Start the engine and switch the headlamp to high beam Observe the headlight aim on the wall 6 Make any necessary adjustments t...

Страница 90: ...sing upward or downward Tighten the fastener Torque 35 ft lbs 47 5 Nm 2 To adjust the headlamp horizontally loosen the headlight mounting bolt and pivot the headlight to the left or right Tighten the bolt Torque 18 ft lbs 24 4 Nm Headlight Housing Mount Fastener Vertical Adjustment Headlight Mounting Bolt Horizontal Adjustment ...

Страница 91: ...hing a halogen lamp with bare fingers Oil from your skin leaves a residue causing a hot spot that will shorten the life of the lamp If a lamp is touched clean it thoroughly with denatured alcohol 6 Install the new bulb and secure the retainer 7 Reinstall the rubber boot making sure it seals around the bulb and headlight 8 Connect the wire harness 9 Reinstall the headlight to the base and tighten t...

Страница 92: ...OUT OF REACH OF CHILDREN Battery Removal 1 Remove the seat See page 86 WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death When removing the battery always disconnect the negative black cable first When reinstalling the battery always connect the negative black cable last 2 Remove the fuse box from the frame of the motorcycle U...

Страница 93: ...erpendicular to the long side of the battery Connect the positive cable to the positive battery terminal Torque 45 in lbs 5 Nm 5 Install the negative ground cable last Torque 45 in lbs 5 Nm 6 Reinstall the battery hold down strap Torque 96 in lbs 10 8 Nm 7 Reinstall the seat See page 86 Battery Charging If your motorcycle will not be used for a period of four 4 weeks or longer a maintenance charge...

Страница 94: ... with the recommended amperage to avoid damage to the electrical system 1 Remove the seat See page 86 2 Press the fuse box release tab inward and slide the fuse box rearward to remove it from the bracket Use care to avoid pulling or stretching the wires 3 Bend the cover clips slightly away from the cover to remove the cover Tip Use the fuse puller provided in the tool kit to remove a fuse 4 After ...

Страница 95: ...that does not use one of the previously mentioned power jacks connect to the hot side of the starter solenoid with an inline fuse and connect the ground wire to the chassis ground located at the left rear section of the frame under the seat DO NOT splice or cut any wires DO NOT tap in to any power or ground on the motorcycle unless specifically directed to do so by the INDIAN MOTORCYCLE instructio...

Страница 96: ...30 cm square DO NOT attempt to lift the motorcycle without proper equipment Always secure the motorcycle properly before lifting so it cannot tip or fall when elevated Road Test Before returning the motorcycle to regular use perform a road test in a safe area Pay special attention to the proper fit and operation of all serviced components Make any corrections or additional adjustments promptly to ...

Страница 97: ...mp doesn t operate Turn engine STOP switch to RUN Turn the ignition key on The fuel pump should run momentarily and then stop Check the fuel pump ignition circuit breaker See page 92 Battery voltage is too low Fully charge the battery See page 91 Fouled spark plug s Please see your dealer Low compression Please see your dealer for an engine compression test Possible Cause Possible Remedy Action En...

Страница 98: ...dealer Engine oil level incorrect or wrong oil type Inspect level and quality of oil See page 41 Loose broken shorted ignition coil wires Inspect coil primary wires Please see your dealer Air intake restricted Inspect air filter See page 65 Intake leaks Inspect air box crankcase breather hoses throttle body and intake boot joints Possible Cause Possible Remedy Action Clutch damage Replace clutch C...

Страница 99: ...er Low coolant Allow the engine to cool before checking coolant level See page 64 Air in cooling system Please see your dealer Possible Cause Possible Remedy Action Loose Corroded Charging Circuit Connection Check clean battery cable connections Check clean charging circuit connections Please see your dealer Accessory Load Exceeds Charge Rate Limit accessory operation when the engine is off Improp...

Страница 100: ...Blown fuse Check the fuses See page 92 Loose or damaged pulse ring Inspect pulse ring for looseness or chipped teeth Debris lodged in components Inspect wheel speed sensor and pulse ring for debris Damage caused by debris Inspect wheel speed sensor for cracked housing Damaged components See service manual or authorized dealer ...

Страница 101: ...urther imbed contaminants into the clear coat and may damage labels and decals Cleaning Products This section provides tips on the very best way to clean polish and preserve every surface of your beautiful new INDIAN motorcycle We recommend the use of our new INDIAN MOTORCYCLE cleaning and polishing products and accessories which have been specially designed to offer the best care possible for you...

Страница 102: ...ust pipes are cool Cover each pipe opening with a plastic bag secured with a strong rubber band Check that the spark plugs spark plug wire caps oil fill cap and fuel caps are properly seated 2 Do not use abrasive cleaners 3 Rinse off as much dirt and mud as possible with water running at low pressure Use as little water as possible when washing near the air intake or the exhaust pipe openings Dry ...

Страница 103: ...apping dirt oils and other contaminants Always clean this type of finish with warm water and a mild dish washing detergent Use a soft sponge to gently rub the surface then rinse with clean warm water For stubborn stains such as grease or oil use a citrus based cleaner Spray the cleaner onto the area and rub gently with a soft sponge Allow the cleaner to sit for a couple of minutes then rinse well ...

Страница 104: ...y acidic or alkaline environments Use warm or cool water and a soft cloth for cleaning Use soaps that are non abrasive and have a neutral pH non acidic non alkaline detergents Do not use solvent based solutions Do not use a dry cloth to remove dust Do not use a stiff bristle brush which can scratch the surface Do not wash with extremely hot water Do not wash the motorcycle while the surface is hot...

Страница 105: ...use of the Tan Leather Restore Kit will help restore and maintain the oil tanned color and finish to help keep it looking its best Exposure to Moisture If leather is exposed to moisture wipe down the leather products and allow them to dry naturally Do not attempt to accelerate the drying process by using heat Heating the leather will remove the natural oils and cause it to dry out and crack Whenev...

Страница 106: ...e to both natural and black leather Application Apply Leather Care Dressing as part of a regular maintenance regime such as polishing chrome and washing painted surfaces Apply this treatment at least one time per month Apply more often if the motorcycle is regularly exposed to the elements or parked in the sun 1 Wipe down leather with a sponge and clean water 2 Wipe down leather with a dry towel a...

Страница 107: ...om the motorcycle Saddlebag buckles must be removed for even coverage It is not necessary to remove decorative conchos Start applying the dye in an inconspicuous area working one panel at a time Additional coats may be applied to achieve the desired look and to match colors between panels Allow the first application to dry before applying additional coats Depending on how the leather has aged it s...

Страница 108: ...essories A INDIAN MOTORCYCLE Leather Care Dressing is suitable for all oil tanned leather on your INDIAN motorcycle including accessories Q Where can I purchase a Tan Leather Restore Kit or the INDIAN MOTORCYCLE Leather Care Dressing A Please see your authorized INDIAN MOTORCYCLE dealer for these products and for all of your motorcycle care needs Q Can I use the leather care dressing after using t...

Страница 109: ...ld have a relatively constant and moderate temperature The storage surface should be free of oil and gasoline The motorcycle should not be near a radiator or other heat source or any type of electric motor Clean and Protect the Motorcycle To prepare the motorcycle for storage begin by cleaning it as outlined beginning on page 99 Polish chromed and other metal surfaces Apply protectant to exposed r...

Страница 110: ...posits 3 Wash the posts and the ends of the battery cables with a solution of one part baking soda to 16 parts water Rinse with clean water and wipe dry 4 Apply a thin film of dielectric grease to the posts and cable connectors 5 Clean the outside of the battery with a solution of mild detergent and warm water 6 Store the battery in a dry area with a temperature of 32 to 90 F 0 to 32 C 7 While in ...

Страница 111: ... Cover the motorcycle with a cover made from a durable breathable material designed for storage Covering the motorcycle helps protect it from dust and other airborne materials The cover must be of a breathable material to prevent moisture from building up on the motorcycle which can cause oxidation of metal surfaces Removal From Storage 1 Install a fully charged battery 2 Check the oil level If th...

Страница 112: ...mm Rake frame Trail 29 4 7 in 119 9 mm 29 4 7 in 119 9 mm Weight Dry Weight without fuel fluids 540 lbs 245 kg 538 lbs 244 kg Wet Weight with fuel fluids 560 lbs 254 kg 558 lbs 253 kg Gross Vehicle Weight Rating GVWR 988 lbs 449 kg 988 lbs 449 kg Gross Axle Weight Rating GAWR Front 337 lbs 153 kg Rear 651 lbs 296 kg Front 337 lbs 153 kg Rear 651 lbs 296 kg Maximum Load Capacity riders cargo access...

Страница 113: ...ody Bore Closed Loop Fuel Injection 60 mm Closed Loop Fuel Injection 60 mm Exhaust System Split Dual Exhaust w Crossover Split Dual Exhaust w Crossover Rev Limit 8300 RPM 8300 RPM Idle RPM 1100 50 RPM Fully Warm 1100 50 RPM Fully Warm Lubrication System Semi Dry Sump Semi Dry Sump Spark Plug Gap NGK MR7F 030 inch 0 80 mm NGK MR7F 030 inch 0 80 mm Chassis Front Suspension Type Travel Telescopic For...

Страница 114: ...Foot Shift 1st Gear Ratio 2 769 1 2 769 1 2nd Gear Ratio 1 882 1 1 882 1 3rd Gear Ratio 1 500 1 1 500 1 4th Gear Ratio 1 273 1 1 273 1 5th Gear Ratio 1 125 1 1 036 1 6th Gear Ratio 1 036 1 N A Gear Shift Pattern 1 Down 5 Up 1 Down 4 Up Final Drive Type Belt Drive 141 Tooth Belt Drive 141 Tooth Transmission 28 Tooth 28 Tooth Rear Wheel 66 Tooth 66 Tooth Ratio 2 357 1 2 357 1 Overall Gear Ratio 1st ...

Страница 115: ...e Size Kenda K673 150 80 16 71H Electrical Alternator 460W 3000 RPM Battery 12 volt 12 amp hour 210 CCA cold cranking amps Maintenance Free AGM Voltage Regulator 14 5 volts 32 amp Lamps all bulbs are 12 volt Headlight Osram HB2 12V 60 55W LL Tail Brake Light Non serviceable LED Turn Signal RY10W License Plate Non Serviceable LED Speedometer Non Serviceable LED Indicator Lights Non Serviceable LED ...

Страница 116: ...n as possible Engine Oil Recommendation We recommend the use of INDIAN MOTORCYCLE Synthetic Blend 15W 60 Engine Oil for your motorcycle This oil is formulated with synthetic based oil and premium engine additive which have physical properties that meet API SM and ILSAC GF 4 specifications Do not blend oil additives with engine oil If oil must be added in an emergency and the recommended oil is not...

Страница 117: ...pecifications Identification Number Record Record important identification numbers below Vehicle Identification Number VIN see page 17 Engine Identification Number see page 20 Ignition Key Number see page 20 ...

Страница 118: ... based upon local laws and regulations REGISTRATION At the time of sale the Warranty Registration Form must be completed by your dealer and submitted to INDIAN MOTORCYCLE within ten days of purchase Upon receipt of this registration INDIAN MOTORCYCLE will record the registration for warranty No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form...

Страница 119: ...on snow water dirt or other foreign substance ingestion contamination improper maintenance modified components use of aftermarket or unapproved components accessories or attachments unauthorized repairs or repairs made after the warranty period expires or by an unauthorized repair center This warranty excludes damages or failures caused by abuse accident fire or any other cause other than a defect...

Страница 120: ... PERSON FOR BREACH OF THIS WARRANTY INDIAN MOTORCYCLE SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE THIS EXCLUSION OF CONSEQUENTIAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIV...

Страница 121: ...the selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair If you move If you move to another country be sure to contact INDIAN MOTORCYCLE Customer Assistance and the customs department of the destination country before you move Vehicle importation rules vary considerably from country to country ...

Страница 122: ...cle is registered outside of the country where it was purchased and you have not followed the procedure set above your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind other than safety bulletins Vehicles registered to Government officials or military personnel on assignment outside of the country where the vehicle was purchased will continue to be covered b...

Страница 123: ...pes or any other component which conducts exhaust gasses Removal or puncturing of any part of the intake system Lack of proper maintenance Replacing any moving part of the vehicle or parts of the exhaust system or intake system with parts other than those specified by the manufacturer This product should be checked for repair or replacement if the motorcycle noise has increased significantly throu...

Страница 124: ... provided there has been no abuse neglect or improper maintenance of your motorcycle Your emission control system may include parts such as the fuel injection system the ignition system catalytic converter and engine computer Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists INDIAN MOTORCYCLE will repair your motorcycle at no cos...

Страница 125: ...ifornia Air Resources Board P O Box 8001 9528 Telstar Avenue El Monte CA 91734 8001 INDIAN MOTORCYCLE COMPANY hereinafter INDIAN MOTORCYCLE warrants that each new 2014 and later INDIAN motorcycle that includes as standard equipment a headlight taillight and stoplight and is street legal A is designed built and equipped so as to conform at the time of initial retail purchases with all applicable re...

Страница 126: ...densers and spark plugs if failure occurs prior to the first scheduled replacement and hoses clamps fittings and tubing used directly in these parts Since emission related parts may vary from model to model certain models may not contain all of these parts and certain models may contain functionally equivalent parts In the State of California only Emission Control System emergency repairs as provi...

Страница 127: ... replacements improperly installed Use of replacement parts or accessories not conforming to INDIAN MOTORCYCLE specifications which adversely affect performance and or Use in competitive racing or related events B Inspections replacement of parts and other services and adjustments necessary for required maintenance C Any motorcycle on which the odometer mileage has been changed so that actual mile...

Страница 128: ...BILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED IN THIS WARRANTY THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REMEDIES SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU C No dealer is authorized to modify this INDIAN MOTORCYCLE Lim...

Страница 129: ...127 Maintenance Log Maintenance Performed Miles Km Notes Performed by ...

Страница 130: ...128 Maintenance Log Maintenance Performed Miles Km Notes Performed by ...

Страница 131: ...dal 37 Braking 55 Break In Maintenance 58 Break in Procedure 48 Break In Engine 47 48 Breather Hose Inspection 75 C Cargo Distribution 13 Cargo Safety 13 Check Engine Indicator 31 Cleaning Products 99 Clock Resetting 29 Clutch Cable Lubrication Mechanical 78 Clutch Inspection Mechanical 44 Clutch Lever 33 Clutch Lever Freeplay Mechanical 77 Clutch Lever Lubrication Mechanical 78 Compliance Vehicle...

Страница 132: ...nce 58 Major Maintenance 58 Periodic Maintenance 59 61 Maintenance for Safety 15 Maintenance Log 127 Maintenance Required 15 Major Maintenance 58 Metric Display 30 Mirrors 33 Mode Button 24 Modifications Vehicle 12 Motorcycle Safety Foundation 6 Multi Function Display MFD 27 32 N Number Key Identification 20 O Oil Change Engine Oil Filter 62 63 Oil Level Engine Oil 41 Oil Recommendation 114 P Park...

Страница 133: ...ction 74 Switches 22 25 Engine Starter Switch 25 Engine Stop Run Switch 24 Hazard Warning Flashers Switch 24 High Low Headlight Beam Switch 25 Mode Button 24 T Testing After Servicing 58 94 Throttle Control Inspection 76 Throttle Inspection 45 Tires Condition 84 Recommended Pressure 85 Recommended Type 85 Replacement 84 Tire Condition 42 Tire Pressure 42 Tire Tread Depth 42 Tread Depth 84 Wheel In...

Страница 134: ...To locate your nearest dealer visit www indianmotorcycle com Indian Motorcycle Company 2100 Highway 55 Medina MN 55340 Phone 1 877 204 3697 French 1 800 268 6334 Part No 9926136 Rev 01 Printed in USA ...

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