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DA440PBT: 99900780:

iv

19980224

RECOMMENDED SPARE PARTS LIST

1 Year Supply

DA440PBT PTO, BELT DRIVEN TOPDECK COMPRESSOR

For Manual: 99900780

This spare parts list does not necessarily indicate that the items can be expected to fail in the course of a year. It is intended to
provide the user with a stock of parts sufficient to keep the unit operating with minimal down-time waiting for parts. There
may be parts failures not covered by this list. Parts not listed are considered as not being Critical or Normal Wear items
during the first year of operations and you need to contact the distributor or manufacturer for availability.

23000146.01.19970624

RH, 3/4 TON, SINGLE WHEEL COMPRESSOR
  5

60111268

SHAFT-BELT 18"

  1

W

  6

60118327

SHAFT-BELT 15"

  1

W

  8

70580116

BELT-BP70

  2

C

  9

70580115

BELT-BP33

  2

C

12

70055062

BEARING-PILLOW BLOCK

  4

C

24

77041008

PRESSURE SWITCH

  1

C

31

70048069

AIR FILTER

  1

P

32

73054031

UNLOADER VALVE

  1

C

23000147.01.19961014

LH, 1 TON, DUAL WHEEL COMPRESSOR
  4

70055062

BEARING-PILLOW BLOCK

  2

C

  5

70580126

BELT B84

  2

C

  6

60120068

SHAFT

  1

W

14

77041008

PRESSURE SWITCH

  1

C

18

70048069

AIR FILTER

  1

P

21

73054031

UNLOADER VALVE

  1

C

COMPRESSOR (R30)-70073051

REF

70073727

LP INTAKE VALVE

  1

W

REF

70073726

LP EXHAUST VALVE

  1

W

REF

70732447

HP INTAKE VALVE

  1

W

REF

73054340

HP EXHAUST VALVE

  1

W

REF

70073766

RING SET

  1

W

REF

70143298

RELEASE VALVE KIT

  1

W

REF

70732429

INTERCOOLER TUBE LH

  1

W

REF

70732430

INTERCOOLER TUBE RH

  1

W

REF

70732448

AIR FILTERS

  1

P

REF

76391490

SHAFT SEAL

  1

W

REF

73054339

POP OFF 70PSI

  1

W

REF

73054031

PILOT VALVE

  1

C

SHELF
LIFE
(MO)

ORDER
QTY

CODE

QTY

DESCRIPTION

PART NO.

ITEM NO.

ASSEMBLY
DESIGNATION

Содержание Diamond Air DA440PBT

Страница 1: ...el DA440PBT PTO Belt Driven Topdeck Compressor Previously Model 80 PTO Blt Driven Topdeck IOWA MOLD TOOLING CO INC BOX 189 500 HWY 18 WEST GARNER IA 50438 TEL 515 923 3711 TECHNICAL SUPPORT FAX 515 923 2424 MANUAL PART NUMBER 99900780 ...

Страница 2: ...USE DEATH SERIOUS INJURY OR PROPERTY DAMAGE Drain air tank after each use to prevent moisture build up and corrosion which leads to tank failure Assure that tank and compressor relief valves work properly and are at correct pressure settings DO NOT modify or repair air tank NEVER drive vehicle with pressure in air tank ...

Страница 3: ...TIVE MAINTENANCE CHECKLIST 4 1 Section 5 PARTS 5 1 COMPRESSOR PARTS 5 1 Section 6 REFERENCE LIST OF ILLUSTRATIONS FIGURE TITLE PART NUMBER PAGE D 1 TABLE PREVENTIVE MAINTENANCE CHECKLIST 4 1 DA440PBT COMPRESSOR RH 3 4 TON SGL WHEEL 23000146 1 5 1 DA440PBT COMPRESSOR RH 3 4 TON SGL WHEEL 23000146 2 5 2 INSTALLATION HARDWARE RH 3 4 TON SGL WHEEL 5 3 DA440PBT COMPRESSOR LH 1 TON DUAL WHEEL 23000147 1...

Страница 4: ...118327 SHAFT BELT 15 1 W 8 70580116 BELT BP70 2 C 9 70580115 BELT BP33 2 C 12 70055062 BEARING PILLOW BLOCK 4 C 24 77041008 PRESSURE SWITCH 1 C 31 70048069 AIR FILTER 1 P 32 73054031 UNLOADER VALVE 1 C 23000147 01 19961014 LH 1 TON DUAL WHEEL COMPRESSOR 4 70055062 BEARING PILLOW BLOCK 2 C 5 70580126 BELT B84 2 C 6 60120068 SHAFT 1 W 14 77041008 PRESSURE SWITCH 1 C 18 70048069 AIR FILTER 1 P 21 730...

Страница 5: ...ttention of operating and service personnel They are NOTES CAUTIONS and WARNINGS and are defined as follows NOTE A NOTE IS USED TO EITHER CONVEY ADDITIONAL INFORMATION OR TO PROVIDE FURTHER EMPHASIS FOR A PREVIOUS POINT CAUTION A CAUTION IS USED WHEN THERE IS THE STRONG POSSIBILITY OF DAMAGE TO THE EQUIPMENT OR PREMATURE EQUIPMENT FAILURE WARNING AWARNING IS USED WHEN THERE IS THE POTENTIAL FOR PE...

Страница 6: ...DA440PBT 99900780 1 2 19941223 NOTES ...

Страница 7: ...gh the transmission housing apply Permatex to the studs and tighten them down Make certain that the studs do not interfere with the transmission gears CAUTION AVOID CONTACT OF PERMATEX WITH AUTOMATIC TRANSMISSION FLUID 4 Install the PTO and gaskets Torque the nuts to 30 35 ft lbs 4 14 4 84 kg m for a 6 bolt PTO and 45 50 ft lbs 6 22 6 91 kg m for 8 bolt PTO s Recheck the backlash 5 Install the shi...

Страница 8: ...ameter holes The 3 4 ton RH will be drilled through the top of frame rails The 1 ton LH will be drilled through the sides of the frame rails 4 On the 3 4 ton LH insert spacers between base and frame rails No spacers are used with the 1 ton RH Bolt the compressor base to the frame of the truck using the 1 2 hardware 5 Using the appropriate driveshaft with knuckles in place measure the exact length ...

Страница 9: ...ow operating and supplying working air NOTE WHEN STARTING THE COMPRESSOR THE RPM S WILL AUTOMATICALLY INCREASE DUE TO LOW VOLUME OF AIR IN THE SYSTEM CAUTION 1000 RPM MAX Operating this unit in excess of 1000 RPM measured at the compressor flywheel will void your warranty Engine RPM may be different 3 2 SYSTEM SHUTDOWN System shutdown is accomplished as follows 1 Allow the compressor to build to m...

Страница 10: ...DA440PBT 99900780 3 2 19950719 NOTES ...

Страница 11: ...hese tasks at recommended intervals 4 2 LUBRICATION The only lubrication required is on the carrier vehicle and the compressor itself Refer to the appropriate Owner s Manual for information on the truck and compressor for the type and frequency of lubrication required CAUTION USE ONLY A 30W NON DETERGENT OIL IN THE COMPRESSOR DO NOT USE A SYNTHETIC OIL 4 3 PREVENTIVE MAINTENANCE CHECKLIST The chec...

Страница 12: ...DA440PBT 4 2 99900780 19941223 ...

Страница 13: ...70 GATES 9003 2070 2 9 70580115 BELT BP33 GATES 9003 2033 2 10 70056272 PULLEY 2 11 70056388 SHEAVE 4 2 GROOVE 1 12 70055062 BEARING PILLOW BLOCK 4 13 70143234 BUSHING 1 14 72060957 CARR BOLT 1 2 13X2 SQNK GR2 4 15 72060094 CAP SCR 1 2 13X1 3 4 HHGR5 4 16 72060095 CAP SCR 1 2 13X2 HHGR5 4 ITEM PART NO DESCRIPTION QTY 17 72062007 NUT 3 4 10 HEX 2 18 72062080 NUT 1 2 13 LOCK 16 19 72063005 WASHER 1 ...

Страница 14: ...DA440PBT 5 2 23000146 02 19960723 DA440PBT COMPRESSOR RH 3 4 TON SINGLE WHEEL 23000146 2 ...

Страница 15: ...440PBT 5 3 INSTALLATION HARDWARE RH 3 4 TON SINGLE WHEEL 19941223 ITEM PART NO DESCRIPTION QTY 1 72060095 CAP SCR 1 2 13X3 HHGR5 4 2 72063005 WASHER 1 2 WRT 8 3 60113720 SPACER 4 4 72062080 NUT 1 2 LOCK 4 ...

Страница 16: ...GR5 2 10 72062080 NUT 1 2 13 LOCK 4 11 72063005 WASHER 1 2 WRT 4 12 72532974 STREET ELBOW 1 4NPT 90 SHT 1 13 72053013 PIPE NIPPLE 1 4NPT X CLOSE 1 ITEM PART NO DESCRIPTION QTY 14 77041008 PRESSURE SWITCH 1 15 72532552 HOSE FITTING 1 4 1 4 1 18 70048069 AIR FILTER 1 19 72532013 STREET TEE 1 4NPT BRS 1 21 73054031 UNLOADER VALVE 1REF 22 72053411 PIPE PLUG 1 8NPT SQHD 1 23 72053533 STREET ELBOW 1 4NP...

Страница 17: ...DA440PBT 5 5 23000147 02 19961014 DA440PBT COMPRESSOR LH 1 TON DUAL WHEEL 23000147 2 ...

Страница 18: ...DA440PBT 5 6 19990119 ...

Страница 19: ...unds multiply by 12 4 Torque values specified are for bolts with residual oils or no special lubricants applied If special lubricants of high stress ability such as Never Seez compound graphite and oil molybdenum disulphite collodial copper or white lead are applied multiply the torque values in the charts by the factor 90 The use of Loctite does not affect the torque values listed above 5 Torque ...

Страница 20: ...DA440PBT 99900780 6 2 19941223 FIGURE F 2 TIRE LOAD AND INFLATION PRESSURES ...

Страница 21: ...DA440PBT 99900780 6 3 ...

Страница 22: ...service items is performed by someone other than an authorized IMT dealer 2 if product is modified or altered in ways not approved by IMT PURCHASER S RESPONSIBILITY This warranty covers only defective material and workmanship It does not cover depreciation or damage caused by normal wear accident improper protection in storage or improper use The purchaser has the obligation of performing the care...

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