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The filling grinding container is screwed in onto the drive up to the stop (you can 
hear a soft click just before reaching the stop).
When electrical power has been connected, you can begin with the grinding 
procedure. Grasp the hood with one hand, press the on/off - switch with your 
thumb (figure 2), and the mill starts. Pressing the drive down softly and slowly in 
the axial pressing direction forces the pulverization tool into the grinding material 
(pressing on one side only can tilt the drive, which could result in premature wear 
and tear on the shaft seal).
When the pulverization tool engages the grinding material, the speed of the 
motor decreases. The speed decreasing is audible. If the reduction in speed is 
very pronounced, the speed of the drive should be increased to be able to insert 
pulverization tool into the grinding material at nominal speed. Depending on the 
grinding material, it may be necessary to repeat this procedure several times. If 
the speed remains relatively constant while the pulverization tool is being lowered 
and raised back up, the grinding procedure is complete.
The grinding time should not exceed 30 seconds. Further grinding will not 
improve the pulverization of the grinding material, but heating up will increase 
considerably.
The appliance is designed for short-time operation. Maximum on-time 1 minute, 
minimum off-time 10 minutes. Increasing the on-time or reducing the off-time 
can cause the motor to overheat prematurely, which will in turn cause the 
appliance to switch off (see Faults and Troubleshooting). The appliance is fused to 
protect it in the case of over-use.
Before the grinding procedure is complete, the drive should be raised completely. 
Only then should the On/Off - switch be turned off. The advantage of this method 
is that the pulverization tool cleans itself. Do not unscrew the grinding container 
until the motor has come to a standstill. Any grinding material that adheres to the 
guard ring can be swept off on the guard ring into the grinding container with a 
cleaning brush (no wire brushes!).
Always remove any grinding scrap which gets into the interstice before using the 
appliance again (see ”Maintenance and Cleaning” section).

The grinding tools, the grinding container and the rotor 
shaft may be hot. Observe the safety instructions.

WARNING

Commissioning

Check whether the voltage specified on the type plate matches the mains voltage 
available. 
If these conditions are met, the device is ready to operate after plugging in the 
mains plug. 
If these procedures are not followed, safe operation cannot be guaranteed and / 
or the equipment may be damaged.
Observe the ambient conditions (temperature, humidity, etc.) listed under 
“Technical Data”.

The grinding container in figure 1 can be unscrewed and removed by rotating it 
counter-clockwise. The drive section can be put down on the guard ring (item 8).
The grinding container is filled with a suitable material. It is essential at this point 
not to fill the container higher than the maximum filling height (up to the lower 
edge in the grinding container, see figure 1). Filling the container to a higher 
level will result in interfering with the operation, which will overload the mill. The 
filling quantity can be reduced down to the “uniform grain size“ (in other words 
minimum quantities are also possible).

Note:

 Smaller filling quantities (for example only about 50 - 80% of the maximum 

filling quantity) can be pulverized more quickly, the final granularity is finer, 
the range of granularity is smaller and there is less heating up of the grinding 
materials. It is better to reduce a large quantity of grinding materials in two or 
three portions. The actual grinding time is only barely longer, but the grinding 
results are considerably better.
Bulky grinding material (for example hay, etc.) can also be filled up higher than 
the lower edge, but no more than about 20 mm below the upper edge of the 
grinding container. The loose grinding material is forced into the grinding zone 
when the drive is pushed in.

Содержание A11 basic

Страница 1: ...Operating instructions EN IKA A11 basic ...

Страница 2: ...on Maximale Füllhöhe Maximum filling height Fig 1 Fig 2 IKA A11 basic On Off Fig 3 20 Maximale Füllhöhe Maximum filling height Fig 5 Fig 6 On Off IKA A11 basic 22 9 8 24 14 13 20 19 11 Item Designation 8 Guard ring 9 O ring 11 Beater 13 Hexagonal nut 14 Pressure spring 19 O ring 20 Seal 22 Guide screw 24 Hexagonal nut ...

Страница 3: ...3 STEP 2 Unscrew STEP 3 Remove STEP 4 Clean DRY WET Tools 2x 2x 1x STEP 1 Check Cleaning information IKA A 11 basic Note Prevent damage keep clean ...

Страница 4: ...to all IKA S versions e g A 11 basic S 001 EN Safety instructions Explication of warning symbols DANGER CAUTION WARNING NOTICE Indicates an imminently hazardous situation which if not avoided will result in death serious injury Indicates a potentially hazardous situation which if not avoided can result in death serious injury Indicates a potentially hazardous situation which if not avoided can res...

Страница 5: ...d it in place with both hands Only process samples that will not react dangerously to the extra energy produced through processing This also applies to any extra energy produced in other ways e g through light irradiation Beware of the risk of flammable materials Working with the device DANGER Do not use the device in explosive atmospheres it is not EX protected With substances capable of forming ...

Страница 6: ...trade or industry The safety of the user cannot be guaranteed if the device is operated with accessories that are not supplied or recommended by the manufacturer if the device is operated improperly or contrary to the manufacture s specifications if the device or the printed circuit board are modified by third parties Power supply switching off the device The voltage stated on the type plate must ...

Страница 7: ...more than 50 capacity The mill must only be used in an upright position in this case must not be agitated or turned on its head Materials that are not listed above should only be reduced in the A 11 basic after confirmation from IKA especially if there is uncertainty about the danger of explosion dust explosion as a result of electrostatic charge NOTICE WARNING Unpacking Delivery scope A 11 basic ...

Страница 8: ... grinding beaker Pour liquid nitrogen into the grinding beaker using a suitable Dewar vessel ensuring that the sample is completely covered or swimming in liquid nitrogen Only attach the drive once the nitrogen is completely vaporized otherwise high pressure can build up in the grinding chamber Please note that the mill feed heats up again extremely quickly during crushing it may reach room temper...

Страница 9: ...y grinding material that adheres to the guard ring can be swept off on the guard ring into the grinding container with a cleaning brush no wire brushes Always remove any grinding scrap which gets into the interstice before using the appliance again see Maintenance and Cleaning section The grinding tools the grinding container and the rotor shaft may be hot Observe the safety instructions WARNING C...

Страница 10: ...does not indicate which of the two possible errors has occurred As a rule if the motor circuit breaker has been engaged an elevated temperature has been detected on the mill housing Temperature and over current protection The A 11 basic mill is protected from overload and or overheating by a combined temperature and over current switch The motor circuit breaker turns itself back off automatically ...

Страница 11: ...emove the grinding container If fragments of the grinding material have become stuck between the grinding tool and the guard ring do not remove them until after you have disconnected the power cord Eliminating malfunctions The mill does not start up Causes Power cord is not plugged into the socket correctly You did not push the On Off switch down far enough The grinding container is not screwed in...

Страница 12: ...tion area can be cleaned with a cleaning brush If there is a heavy accumulation of dirt the grinding container can be cleaned in a dish washer If grinding dust is found in the middle section the area where pressure spring is located it can be blown out through the opening with compressed air If there is a heavy accumulation of dirt on the guard ring and the middle section can be disassembled as fo...

Страница 13: ... matching opening in the middle section For the switch block to engage completely in place the drive section must be pushed into the middle section up to the lower stop While the drive sections is inserted about half way into the middle section the guide screws should be tightened Note The switch block must engage flush in the middle section in the assembled state This should always be checked and...

Страница 14: ...ange of granularity What has been said before also applies here for example only 50 80 of the normally filling quantity are reduced more quickly the granularity of the final product is finer the range of granularity is smaller and the heating up of the grinding material is reduced Grinding process As the double beater is already immersed in the mill feed when the grinding beaker is being screwed o...

Страница 15: ... beaker A 11 4 250 ml Rotor shaft Beater A 11 1 Cutter A 11 2 Beater A 11 3 Double beater A 11 6 Filling funnel A 11 7 Stainless steel 1 4571 outer shell fluoroplastic ETFE Stainless steel 1 4571 outer shell polycarbonate PC Stainless steel 1 4571 Stainless steel 1 4034 hardness approx 52 HRC Stainless steel 1 4112 hardness approx 55 HRC Stainless steel 1 4112 wolfram carbide coated core hardness ...

Страница 16: ...may also send the machine direct to our factory enclosing the delivery invoice and giving reasons for the claim You will be liable for freight costs The warranty does not cover worn out parts nor does it apply to faults resulting from improper use insufficient care or maintenance not carried out in accordance with the instructions in this operating manual ...

Страница 17: ...IKA Works Guangzhou Phone 86 20 8222 6771 eMail info ika cn POLAND IKA Poland Sp z o o Phone 48 22 201 99 79 eMail sales poland ika com USA IKA Works Inc Phone 1 910 452 7059 eMail usa ika net KOREA IKA Korea Ltd Phone 82 2 2136 6800 eMail sales lab ika kr BRAZIL IKA Brazil Phone 55 19 3772 9600 eMail sales ika net br VIETNAM IKA Vietnam Company Limited Phone 84 28 38202142 eMail sales lab vietnam...

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