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Chapter 1 Cobalt Overview

This manual describes the technical aspects of the Cobalt EGM. The information contained in this
document includes component identification, installation instructions, and preventive maintenance
practices.

This section describes the technical aspects of the Cobalt EGM including an overview of all of its
major components.

Topics include:

External Components Overview

on page 15

Basic Operational Instructions and Features

on page 17

Internal Components Overview

on page 22

Powering On

on page 24

Cobalt Access Levels

on page 25

Cobalt™ 27

Содержание Cobalt 27

Страница 1: ...Cobalt 27 Service Manual 90 200028 01 Georgia Cobalt March 2020 Technology Training Support Services 10 Memorial Boulevard Providence RI 02903 USA...

Страница 2: ...OSS OF USE REVENUE OR PROFITS Hardware Warning The following servicing instructions and or information is for use by QUALIFIED PERSONNEL ONLY Systems Trademark and Copyright Information 2020 IGT All r...

Страница 3: ...Operational Instructions and Features 17 Security 17 Opening the Main Door 18 Opening the Lower Door 19 Opening the Cash Box Door 20 Accessing the Brain Box Secure USB Port 20 Door Monitoring 21 Inter...

Страница 4: ...connect Board 61 Card Reader 63 Bill Validator Theory of Operation 65 UBA Bill Validator 65 UBA Bill Validator Components 66 UBA Bill Validator Connectors Sensors 67 UBA Bill Validator Removal 68 UBA...

Страница 5: ...CFInit 85 Appendix A Stand Mounting 87 Cobalt 27 5...

Страница 6: ...6 Cobalt 27...

Страница 7: ...either AC or DC voltage take care not to touch the wires or circuitry to each other or any other point of contact including yourself Use only approved test equipment that is in good working condition...

Страница 8: ...ard to the product or technician l Instructions to reduce the chance of injury l Results of not following the safety message instructions Indicates that potential injury to the product or technician i...

Страница 9: ...nce practices This section describes the technical aspects of the Cobalt EGM including an overview of all of its major components Topics include l Cobalt Features on page 10 l Specifications on page 1...

Страница 10: ...Features l Dual displays 27 l Intelligent cabinet lighting l Player Panel configuration s o Mechanical Button Panel with 5 buttons l Topper optional l Hard Meters l Cashless System Components optiona...

Страница 11: ...4 Amps 290 Watts 230 VAC 50 60 Hz 1 2 Amps 288 Watts Circuit breaker 10 0A 115 V 230 V Heat flux use for cooling requirements 990 BTU hr 120 VAC 980 BTU hr 230 VAC Physical Specifications Each machin...

Страница 12: ...Chapter 1 Cobalt Overview Dimensions Figure 1 2 Dimensions 12 Cobalt 27...

Страница 13: ...Chapter 1 Cobalt Overview Dimensions with Topper Figure 1 3 Dimensions with Topper Cobalt 27 13...

Страница 14: ...Chapter 1 Cobalt Overview Dimensions with Doors Open Figure 1 4 Dimensions with Doors Open 14 Cobalt 27...

Страница 15: ...abinet Components Figure 1 5 Cobalt External Components Label Description Label Description 1 Top Display 6 Stand 2 Main Display with Touchscreen 7 Cabinet Lighting 3 Player Panel 8 Attendant Key Rese...

Страница 16: ...anel on page 45 Figure 1 6 Static Button Panel Label Description 1 Speakers 2 Optional Cashless Components SMIB Module Card Reader 3 USB Charging Port 4 Printer Bezel 5 Cashout Button 6 Service Button...

Страница 17: ...nt activities such as ticket fills jam clears repairs troubleshooting etc Access to the logic and cabinet controller area requires access through the main door l The Lower Door enables access to the c...

Страница 18: ...lied downward rather than outward towards the operator 1 Set the Main Door lock to the unlocked position 2 Move the Main Door latch to the left Figure 1 8 Main Door Latch and Lock 3 While holding the...

Страница 19: ...unlocked position Figure 1 10 Lower Door Lock 2 Open the Lower Door to the left Figure 1 11 Lower Door Open The Lower Door can also be opened while the Main Door is open Pull the latch upwards and op...

Страница 20: ...ked position Figure 1 13 Cash Box Door Lock 3 Open the Cash Box Door downwards Users can now remove the Cash Can Accessing the Brain Box Secure USB Port 1 Open the Main Door 2 Set the Brain Box Cover...

Страница 21: ...ed to detect when a door has been opened even while the EGM is powered down Figure 1 15 Monitoring Switches Label Description 1 Brain Box Switch 2 Main Door Switch 3 Cash Box Door Switch Cash Box Pres...

Страница 22: ...n 3 Cabinet Controller Board 4 Brain Box 5 Brain Box Air Duct 6 Printer 7 Power Switch 8 Bill Validator 9 Bass Speaker 10 Power Supply Shroud Air Duct 11 Cash Box 12 AC Box 13 Internal Hard Meters Loc...

Страница 23: ...o Fledging Board on page 55 for more information Figure 1 17 Mutha Goose System Fledging Board Cashless System Hardware The C Lite Interconnect Board is used for Cashless System configurations Refer t...

Страница 24: ...ructions to mount the cabinet on the stand refer to Stand Mounting on page 87 1 Locate the AC power cord and route the power cord through the cable access plate and connect to a dedicated AC receptacl...

Страница 25: ...hapter 1 Cobalt Overview Cobalt Access Levels Figure 1 20 Access Levels Cobalt Number Description 1 Level 1 Attendant Audit Access Key 2 Level 2 Technician Access Test Switch on Brain Box Cobalt 27 25...

Страница 26: ...26 Cobalt 27 Chapter 1 Cobalt Overview...

Страница 27: ...es removal connectivity and operational instructions Topics include l LCDs l AC Box l Power Supply l Brain Box l Cabinet Controller Board l Audio Amplifier Board l Player Panel l Cabinet Lighting l Ai...

Страница 28: ...obalt EGM is equipped with two high definition LCD displays Indirect lighting elements surround the displays Figure 2 1 LCD Displays Label Description 1 Top LCD display 2 Main LCD display with Touchsc...

Страница 29: ...eo through the DP Display Port cable from the Brain Box Figure 2 2 Main LCD Display Connectors Label Description 1 OSD 2 Display Port 3 USB B 4 Power 5 LED Lighting Connection Main LCD Display Touchsc...

Страница 30: ...reen Display OSD The LCD Settings have been calibrated at the factory IGT does not recommend changing these settings The display picture can be adjusted via the OSD control board on the back of the di...

Страница 31: ...r off the cabinet 2 Disconnect the USB B Display Port Power In and LED connections 3 Remove the four gold screws the display is still held in place by four white buttons 4 Close the main door Slide th...

Страница 32: ...e power connector 100 240VAC 0 5A 120W Max 3 Power Inlet Connector for the terminal s AC power cord 4 10A Circuit Breaker AC Box Removal Always observe proper ESD precautions and use an ESD wrist stra...

Страница 33: ...icing The terminal has one 1 750watt power supply to provide power for the machine s DC powered components Features l Connection to Brain Box and Cabinet Controller board l Auto switching 120 240 VAC...

Страница 34: ...4 Disconnect J1 J2 at the cabinet controller board Figure 2 9 Power Supply Connections to Cabinet Controller Board 5 Remove the wiring from the harness guides and remove zip ties if any 6 Disconnect...

Страница 35: ...Chapter 2 Hardware 8 Remove the shroud ducting on the power supply no fasteners are used Figure 2 11 Power Supply Shroud Cobalt 27 35...

Страница 36: ...ideo interfaces o AMD E9260 PCIe GPU video card with four mDP video interfaces available onboard mDP will be disabled l Two 1Gb Ethernet Ports l Dedicated on board Authentication Processor o Requires...

Страница 37: ...cure USB 2 0 Port 6 Operator Test switch 7 Three Mini DP display port Outputs not used when AMD E9260 video card is installed 8 8 Channel Audio Panel 9 SATA LED indicates activity 10 Boot program auth...

Страница 38: ...s 6 On board Audio Brain Box Removal Always observe proper ESD precautions and use an ESD wrist strap when working on components inside the terminal To remove the BrainBox from the terminal 1 Open the...

Страница 39: ...board functions include l Door Security l Meters if applicable l Internal and external communications control l Power distribution Two EEPROMs electrically erasable programmable read only memory are p...

Страница 40: ...Chapter 2 Hardware Figure 2 16 Cabinet Controller Board Connectors 40 Cobalt 27...

Страница 41: ...DS39 Yellow USB over current detection DS11 Green USB device enumerator DS50 Yellow Drop Door DS12 Green USB device enumerator DS51 Yellow Security Door DS13 Green USB device enumerator DS52 Red RS23...

Страница 42: ...tandby J32 USB dual downstream J10 Bill Validator Bezel 24VDC Printer Bezel 24VDC USB Charger 12VDC Audio AMP 24VDC Bass Speaker In Main LCD 24VDC Top LCD 24VDC DPP 12VDC J33 USB dual downstream J11 B...

Страница 43: ...l To remove the cabinet controller board 1 Open the main door and power off the cabinet 2 Disconnect all connections from the cabinet controller board 3 To remove the cabinet controller board and moun...

Страница 44: ...5mm Jack In Audio Amplifier Board Removal Always observe proper ESD precautions and use an ESD wrist strap when working on components inside the terminal To remove the audio amplifier board 1 Open the...

Страница 45: ...Panel Components Door Open View Label Description 1 Speakers 2 Optional Cashless Components SMIB Module Card Reader Refer to Cashless System Components on page 58 for more information 3 USB Charging P...

Страница 46: ...yers to charge mobile devices This port is for charging only and does not include communication circuits The USB Charging Port connects to the Cabinet Controller Board Figure 2 22 USB Charger Bill Val...

Страница 47: ...Board l Cashout Button Allows players to cash out funds from the terminal Button Panel The button panel consists of 5 mechanical buttons Figure 2 25 Static Button Panel Button Panel Connectors All bu...

Страница 48: ...inet 2 Disconnect the Button harness 3 Remove the M4 nut securing the USB B and Mini DP to the panel Figure 2 27 Player Panel Connections 4 Remove the eleven nuts using a 7mm nutdriver or socket on a...

Страница 49: ...need to be changed on the cabinet controller board Refer to Switches on page 43 for more information Figure 2 30 Cabinet Controller Board Dip Switch Settings When using the Static Button Panel config...

Страница 50: ...from the front of the door Figure 2 32 Cashout Button Removal Bezel LED Board Removal Always observe proper ESD precautions and use an ESD wrist strap when working on components inside the terminal T...

Страница 51: ...l l Printer Bezel l USB Charger LED Control Boards Dual Displays Figure 2 34 Dual Display Lighting For dual 27 configurations the following LED Boards are used l Main Display o OWI Light 30 LED Board...

Страница 52: ...Light 5 LED Board J1 connects to J11 on CCB Figure 2 36 DOWN Light 5 LED Board Bill Validator Bezel The Bill Validator Bezel uses one LED Board J1 connects to J10 on CCB Printer USB Charger Bezel The...

Страница 53: ...one is filtered air going into the Brain Box the bottom one is filtered air going into the power supply Figure 2 38 Air Filters Air Filter Maintenance The air filters should be cleaned regularly for...

Страница 54: ...cord the lifetime financial records of the EGM The mechanical meters increment in specified denominations configured in game software The meters are not meant to be nor should they ever be reset to ze...

Страница 55: ...45 connection to Mutha Goose system or daisy chained between multiple EGMs connected to the Mutha Goose system l Connection to Cabinet Controller Board to listen for meters Figure 2 40 Fledging Board...

Страница 56: ...on Cabinet Controller Board Label Connector Description 1 J34 Accounting SAS 2 J37 Connection to Fledging Board and serial Bill Validator 3 J45 Optional RS 232 Expansion board for AFT EFT 4 J35 Option...

Страница 57: ...Hardware Fledging Board Removal To remove the Fledging Board 1 Disconnect harness connections 2 Remove the four screws securing the Fledging Board to the bracket Figure 2 42 Fledging Board Removal Cob...

Страница 58: ...o The C Lite Interconnect board connects to the Bill validator and hard meters Refer to C Lite Interconnect Board on page 61 for more information l The mag stripe Card Reader is used to read player ca...

Страница 59: ...odule Connectors Label Description 1 Power to power brick 2 Connection to Card Reader 3 Ethernet connection to i LINK Ultra Site Controller network 4 Ground cable 5 Harness to C Lite Interconnect Boar...

Страница 60: ...e four standoffs on the player tracking plate with four M3 nuts two on each side 1 Disconnect the harnesses connected to the SMIB Module 2 Remove the mounting hardware to release the SMIB Module from...

Страница 61: ...Interconnect Board Label Connector Description 1 J3 Power to J7 on Cabinet Controller Board Harness to J37 Expansion Board on Cabinet Controller Board 2 J2A Meters on Cabinet Controller Board J18 3 J...

Страница 62: ...ower to C Lite Interconnect Board 2 J18 Meter Power 3 J37 Connection from C Lite Interconnect Board 4 J45 Optional RS 232 Expansion board for AFT EFT 5 J35 Optional RS 232 Expansion board for AFT EFT...

Страница 63: ...The mag stripe Card Reader is used to read player cards and load carded sessions on the EGM Figure 2 48 Card Reader Card Reader Connector The Card Reader connects to the SMIB Module Figure 2 49 Card...

Страница 64: ...two standoffs on the player tracking plate with two Phillips screws one on each side 1 Disconnect the harness connected to the card reader 2 Remove the mounting hardware to release the card reader fro...

Страница 65: ...SMIB Module acknowledges this communication and sends a command to the bill validator to send the bill to the stacker box or reject the bill Once the bill is stacked the credits are added to the game...

Страница 66: ...tor Unit 7 DIP Switch Block 2 Upper Guide Access Lever 8 Diagnostic LEDs 3 Front Access Door 9 Front Bezel Connector 4 Acceptor Unit Release Lever 10 Interface Connector 5 SS Style Cash Box 11 Centeri...

Страница 67: ...a PC based program that adjusts the sensors to factory levels and is done at the repair depot only Figure 2 53 UBA Connectors and Sensors Number Description Number Description 1 PB In Sensor 6 Pusher...

Страница 68: ...llow these steps to remove the validator unit and stacker 1 Turn off the terminal 2 Press down on the validator unit latch and slide the validator unit forward to remove it from the chassis Figure 2 5...

Страница 69: ...shes 5 x OFF Transport Motor speed error The Transport Motor Speed Encoder does not detect motor rotation or requires sensor adjustment Check all harnesses and connectors A Motor or CPU Board failure...

Страница 70: ...irt or scratches An Upper Sensor Board failure may have occurred Check all harnesses and connectors OFF Flashes 6x Bill identification error Remove the bill from the Validator and clean the lenses An...

Страница 71: ...easy access to the paper path The Nanoptix printer is connected to Cabinet Controller Board through a USB port at the back of the printer Figure 2 56 Nanoptix PayCheck 4 Printer Nanoptix PayCheck 4 P...

Страница 72: ...used to control the illuminated bezel Figure 2 58 Nanoptix PayCheck 4 Connectors Number Feature Number Feature 1 USB Port 3 Maintenance USB Port 2 Power Communication Port 4 3 pin I O Connector Optica...

Страница 73: ...the tray with the Top of Form facing up Figure 2 61 Nanoptix PayCheck 4 Load Paper 3 Feed the ticket into the printer mechanism until resistance is felt The printer will automatically pull the ticket...

Страница 74: ...provide better access to the printer 2 Push the yellow release lever to remove the printer s paper guide Figure 2 63 Nanoptix PayCheck 4 Release Lever 3 Lift the printing mechanism roller to remove p...

Страница 75: ...N Missing Black Index Mark Fast Blink ON Paper Jam Nanoptix PayCheck 4 Printer Removal To avoid damaging the printer do not disconnect or remove the printer while the gaming machine is powered on Tool...

Страница 76: ...76 Cobalt 27 Chapter 2 Hardware...

Страница 77: ...turned on 115VAC is routed back to the AC Power Distribution Module This 115VAC power which is referred to as Switched AC power distributed after the On Off switch is sent to the DC switching power su...

Страница 78: ...Chapter 3 Power Distribution Power Distribution Figure 3 1 Power Distribution Diagram 78 Cobalt 27...

Страница 79: ...his chapter describes how to install software and or clear memory on the terminal Chapter Overview l Program Installation o Requirements o BIOS and AP Chip Installation o Software Installation l Clear...

Страница 80: ...ior to theme changes or program version updates Requirements Tools l Market specific Security Key Master Reset Dongle o Allows AVP SGF software installation into AVP Brain Box o Allows Level 3 menu ac...

Страница 81: ...ention to chip notch orientation Figure 4 1 BIOS and AP Chip Installation 2 Connect a USB cable from the PC to the Brain Box s internal USB B connector 3 Apply power to the Brain Box The Brain Box wil...

Страница 82: ...ing file 6 Copy the BIOS bin file from the source thumb drive example label AVP4P_SGF_X_XX to the AVP4_BIOS partition A series of tones will sound during the write process and another will indicate co...

Страница 83: ...rd 3 Insert the CFInit USB stick into an available USB port on the Cabinet Controller Board 4 Power ON the gaming machine Two screens indicate status during the download process Figure 4 4 Download Pr...

Страница 84: ...information stored in NVRAM and returns the software and custom configurations to default values The Master Reset clears critical errors RAM errors that can occur on the terminal but it does not eras...

Страница 85: ...Procedure to perform CFInit Warning This step will clear ALL memory from the terminal Once erased it cannot be retrieved Before performing the CFInit procedure collect the bonus pot progressive value...

Страница 86: ...rming the Wipe System function in order to make the terminal functional l Delete items This option could appear if the option to update components is enabled in the market The system will display the...

Страница 87: ...rn Figure A 2 is used with all stands The standard stand Figure A 3 is designed to be used when machines are grouped together back to back or against a wall It is available in 18 inch and 20 5 inch hi...

Страница 88: ...Appendix A Stand Mounting Figure A 2 Stand Drill Pattern 88 Cobalt 27...

Страница 89: ...Appendix A Stand Mounting Figure A 3 Stand Dimensions Standard also available in 20 5 inch height Figure A 4 Stand Dimensions Stability P N 147398XX Cobalt 27 89...

Страница 90: ...Document Modification History Date Version Description of Change February 2020 00 Initial Release March 2020 01 Update Contents Erased with Memory Clear 90 Cobalt 27...

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