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ifm

System Manual

ecomat

mobile

SmartController (CR2500) V05

Annex

Overview of the files and libraries used

File name

Function

Available for:

CR2013AnalogConverter.LIB

analogue value conversion for I/O module

CR2013

all

ecomat

mobile

controllers

all PDM360 monitors

ifm_Hydraulic_16bitOS04_Vxxyyzz.LI

hydraulic functions for R360 controllers

up to target V04:

ClassicController: CR0020, CR0505

ExtendedController: CR0200

SafetyController: CR7020, CR7200,

CR7505

SmartController: CR2500

ifm_Hydraulic_16bitOS05_Vxxyyzz.LI

hydraulic functions for R360 controllers

from target V05:

ClassicController: CR0020, CR0505

ExtendedController: CR0200

SafetyController: CR7020, CR7021,
CR7200, CR7201, CR7505, CR7506

SmartController: CR2500

ifm_Hydraulic_32bit_Vxxyyzz.LIB hydraulic

functions for R360 controllers

ClassicController: CR0032

ExtendedController: CR0232

ifm_SafetyIO_Vxxyyzz.LIB safety

functions

all

ecomat

mobile

SafetyControllers

ifm_PDM_Util_Vxxyyzz.LIB

help functions PDM

PDM360: CR1050, CR1051, CR1060

PDM360 compact: CR1052, CR1053,
CR1055, CR1056

ifm_PDMsmart_Util_Vxxyyzz.LIB help

functions PDM

PDM360 smart: CR1070, CR1071

ifm_PDM_Input_Vxxyyzz.LIB alternative

input functions PDM

all PDM360 monitors

ifm_PDM_Init_Vxxyyzz.LIB initialisation

function PDM360 smart

PDM360 smart: CR1070, CR1071

ifm_PDM_File_Vxxyyzz.LIB file

functions PDM360

PDM360: CR1050, CR1051, CR1060

PDM360 compact: CR1052, CR1053,

CR1055, CR1056

Instrumente_x.LIB

predefined display instruments

all PDM360 monitors

Symbols_x.LIB

predefined symbols

PDM360: CR1050, CR1051, CR1060

PDM360 compact: CR1052, CR1053,

CR1055, CR1056

Segment_x.LIB

predefined 7-segment displays

PDM360: CR1050, CR1051, CR1060

PDM360 compact: CR1052, CR1053,

CR1055, CR1056

Further libraries on request.

Содержание Ecomat Mobile Series

Страница 1: ...System Manual SmartController CR2500 CoDeSys V2 3 Target V05 7390675 00 10 2009...

Страница 2: ...t up programming system via templates 16 4 1 3 ifm demo programs 25 4 2 Function configuration of the inputs and outputs 29 4 2 1 Configure inputs 29 4 2 2 Configure outputs 33 4 3 Hints to wiring dia...

Страница 3: ...nt error passive 56 8 5 5 Participant bus off 57 8 6 Description of the CAN functions 58 8 6 1 Function CAN1_BAUDRATE 59 8 6 2 Function CAN1_DOWNLOADID 61 8 6 3 Function CAN1_EXT 63 8 6 4 Function CAN...

Страница 4: ...JOYSTICK_0 186 9 3 7 Function JOYSTICK_1 190 9 3 8 Function JOYSTICK_2 194 9 3 9 Function NORM_HYDRAULIC 197 10 More functions in the ecomatmobile controller 200 10 1 Counter functions for frequency a...

Страница 5: ...ral 256 11 1 1 Self regulating process 256 11 1 2 Controlled system without inherent regulation 257 11 1 3 Controlled system with delay 257 11 2 Setting rule for a controller 258 11 2 1 Setting contro...

Страница 6: ......

Страница 7: ...stems ifm CD Software tools and documentation Nobody is perfect Send us your suggestions for improvements to this manual and you will receive a little gift from us to thank you All rights reserved by...

Страница 8: ...on Refer to the table of contents to select a specific subject At the beginning of a chapter we will give you a brief overview of its contents Abbreviations and technical terms are listed in the gloss...

Страница 9: ...authorised to work on the machine equipment Adhere to the technical data of the devices You can find the current data sheet on ifm s homepage at www ifm com Select country language Data sheet direct A...

Страница 10: ...he CoDeSys software The document is intended for specialists These specialists are people who are qualified by their training and their experience to see risks and to avoid possible hazards that may b...

Страница 11: ...ntation The application software can be easily designed by the user with the programming system CoDeSys Moreover the user must take into account which software version is used in particular for the op...

Страница 12: ...ccording to the national regulations 3 3 PLC configuration The control system ecomatmobile is a device concept for series use This means that the controllers can be configured in an optimum manner for...

Страница 13: ...y injury possible due to malfunctions The software functions described in this documentation only apply to the standard configurations In case of use of customer specific devices Note the special hard...

Страница 14: ...libraries if necessary NOTE The software versions suitable for the selected target must always be used of the operating system CRnnnn_Vxxyyyzz H86 of the PLC configuration CRnnnn_Vxx CFG of the devic...

Страница 15: ...s in CoDeSys Double click on PLC Configuration in the left column Display of the current PLC configuration following figure Based on the configuration the following is available in the program environ...

Страница 16: ...cts with templates have been stored in the program directory of your PC ifm electronic CoDeSys V Projects Template_CDVxxyyzz Open the requested template in CoDeSys via File New from template CoDeSys c...

Страница 17: ...ated with the following folder structure left Example for CR2500 as CANopen master Another example for CR1051 as CANopen slave via the folder structures in Templates Section About the ifm Templates pa...

Страница 18: ...You want to supplement this project with further elements and functions chapter Supplement project with further functions page 23 About the ifm templates As a rule the following templates are offered...

Страница 19: ...tion with layer 2 or as master or slave Contains functions for adjusting the monitor Programs and functions in the folders of the templates The above folders contain the following programs and functio...

Страница 20: ...he folder PDM_COM_LAYER2 Description PLC_TO_PDM for Controller CAN operation with layer 2 or as slave Organises the communication from the Controller to the PDM monitors the transmission time transmit...

Страница 21: ...ted Map these self created variables on the global softkeys Work only with the global softkeys in the program Advantage Adaptations are only required in one place SELECT_PAGE for PDM CAN operation wit...

Страница 22: ...plates Only for PDM The visualisations are structured in folders as follows Folder Image no Description contents START_PAGE P00001 Setting display of node ID CAN baud rate status GuardErrorNode PLC cy...

Страница 23: ...ontroller CR2500 as CAN open Master to which an I O CabinetModule CR2011 and an I O compact module are connected as slaves PLC configuration A joystick is connected to the CR2012 which is to trigger a...

Страница 24: ...K In our example project the elements selected in the demo project have been added POUs Resources Insert the program CR2012 in the main program PLC_PRG e g The comments of the POUs and global variable...

Страница 25: ...ated otherwise the demo programs apply to all controllers or to all PDMs The demo programs described here apply for CoDeSys from version 2 3 9 6 on the ecomatmobile CD from version 010500 Demo program...

Страница 26: ...slave of a Controller CANopen master 8 x PWM output current controlled CR2500Demo_CR2512_xx pro I O smart module CR2512 as slave of a Controller CANopen master 8 x PWM output Display of the current c...

Страница 27: ...AL CR1051Demo_Linear_logging_on_flash _intern_xx pro Writes a CVS data block with the contents of a CAN message in the internal flash memory home project daten csv when F3 is pressed or a CAN message...

Страница 28: ...EXTLINE Figure P01000 Display of read text CR1051Demo_Real_in_xx pro Simple example for entering a REAL value in the PDM Figure P01000 Enter and display REAL value CR1051Demo_Ringlogging_on_flash _int...

Страница 29: ...t certain marginal conditions must be taken into account when using the diagnosis It must be checked by means of the data sheet if the device used has the described input and output groups Constants a...

Страница 30: ...he application software these faulty signals must be filtered if necessary Furthermore it has to be noted whether the pulse inputs are designed for frequency measurement FRQx and or period measurement...

Страница 31: ...e as the controller So faulty measurements caused by offset voltage are avoided In case of digital evaluation the higher input resistance must be taken into account UB Analog Eingang Input Input Filte...

Страница 32: ...ated via the system flag bit ERROR_Ix The system flag bit DIAGNOSE indicates wire break or short circuit of the input signal as group error Figure non electronic switches To monitor the input signals...

Страница 33: ...nctions and no ERROR flags are set This is due to the structure of the outputs The function OUT_OVERLOAD_PROTECTION is not active in this mode NOTE If an output is switched off in case of a fault e g...

Страница 34: ...rminal number QX0 3 IEC address for a binary output BH PH Hardware version of the output here Binary High side or PWMHigh side The different abbreviations have the following meaning A Analogue input B...

Страница 35: ...ried out This temporary state is replaced by the Run or Stop state The LED lights orange for a short time 5 1 2 Run state This state is reached in the following cases From the reset state autostart Fr...

Страница 36: ...erating voltage green 5 Hz no operating system loaded green 2 Hz RUN state green permanently on STOP state red 2 Hz RUN state with error red permanently on fatal error or stop with error yellow orange...

Страница 37: ...nn_Vxxyyyzz LIB and the further files chapter Overview of the files and libraries used page 275 CRnnnn device article number Vxx 00 99 target version number yy 00 99 release number zz 00 99 patch numb...

Страница 38: ...uction of the EEPROM possible The test input must not be activated permanently because otherwise the allowed write cycles are exceeded in the EEPROM 5 4 2 SERIAL_MODE The serial interface is available...

Страница 39: ...depending on the device Access to this flags requires detailed knowledge of the CAN controller and is normally not required Flag NOT available for CR2500 CR0301 CR0302 By setting the ERROR system flag...

Страница 40: ...ect that the operation LED if available lights red the ERROR output is set to FALSE and the monitoring relays if available are de energised So the outputs protected via these relays are switched off 6...

Страница 41: ...corresponding bits The application program switches off outputs If necessary the error bit ERROR can be set additionally via the application program Consequences operation LED flashes red safety rela...

Страница 42: ...on program the above mentioned recommendations must be complied with and tested If necessary the cycle time must be optimised by restructuring the software and the system set up It must also be taken...

Страница 43: ...s Each activation prolongs the cycle time of the application program The following indications should be seen as reference values 7 2 Limits of the SmartController Current controller max 1 If possible...

Страница 44: ...hysically existing RAM volatile fast memory 256 Kbytes Physically existing EEPROM non volatile slow memory 4 Kbytes Physical memory Physically existing FRAM non volatile fast memory Memory reserved fo...

Страница 45: ...of the machine Programmieren in CoDeSys Programming in CoDeSys ja yes nein no Applikation testen Test application ja yes nein no Downloader Projekt auslesen Downloader Read project Downloader Projekt...

Страница 46: ...al of the entire system by the responsible certification body e g T V BiA the latest version of the application program loaded in the controller using the ifm downloader has to be read from the contro...

Страница 47: ...A limited number of spurs is allowed Moreover a ring type bus infotainment area and a star type bus central locking are possible Compared to the line type bus both variants have one disadvantage In t...

Страница 48: ...7 The download system uses this identifier ID for the first communication with a non configured module via CAN The download ID can be set via the PLC browser of the programming system the downloader o...

Страница 49: ...ing functions function CANx_RECEIVE page 73 receive CAN data and function CANx_TRANSMIT page 71 transmit CAN data Using these functions the following units are combined into a data object RAM address...

Страница 50: ...principle the received data objects are automatically stored in a buffer i e without influence of the user Each identifier has such a buffer queue Depending on the application software this buffer is...

Страница 51: ...network structure NOTE The line must be terminated at its two ends using a terminating resistor of 120 to prevent corruption of the signal quality The devices of ifm electronic equipped with a CAN int...

Страница 52: ...nerates a difference voltage between the two bus cables The recessive and dominant states are converted into voltages in the bus nodes and detected by the receiver circuits 5 V 3 5 V 2 5 V 1 5 V 0 V U...

Страница 53: ...matters the following dependence between bus length and baud rate can be assumed 10 0 50 1000 10000 5 10 20 50 100 200 500 1000 Bus L nge Bus length m Baudrate Baud rate kBit s Figure bus cable length...

Страница 54: ...nto account The following table describes the dependence of the wire cross section referred to the cable length and the number of the connected nodes Cable length m Wire cross section at 32 nodes mm2...

Страница 55: ...network Permanent functionality of the network even in case of a faulty CAN participant Differentiation between temporary and permanent disturbance of a CAN participant Localisation and self deactivat...

Страница 56: ...vent this participant from disturbing bus communication by active error messages error active it is switched to error passive error passive error active bus off REC 127 or TEC 127 REC 128 and TEC 128...

Страница 57: ...rom the bus bus off after exceeding a maximum count value To indicate this state the flag CANx_BUSOFF is set in the application program NOTE The error CANx_BUSOFF is automatically handled and reset by...

Страница 58: ...rate baud rate must first be set for all participants of the CAN network For the controller this is done using the function CAN1_BAUDRATE page 58 for the 1st CAN interface or via the function CAN2 pa...

Страница 59: ...r the bus participant Using this function the transmission rate for the controller is set To do so the corresponding value in kbits s is entered at the function input BAUDRATE After executing the func...

Страница 60: ...ontroller Description of the CAN functions Parameters of the function inputs Name Data type Description ENABLE BOOL TRUE only 1 cycle function is executed FALSE function is not executed BAUDRATE WORD...

Страница 61: ...for the program download and for debugging can be set The new value is entered when the function input ENABLE is set to TRUE The new download ID will become effective after voltage OFF ON or after a...

Страница 62: ...V05 CAN in the ecomatmobile controller Description of the CAN functions Parameters of the function inputs Name Data type Description ENABLE BOOL TRUE only 1 cycle ID is set FALSE function is not execu...

Страница 63: ...er CR2500 PDM360 smart CR1070 CR1071 Function symbol CAN1_EXT ENABLE START EXTENDED_MODE BAUDRATE Description The function CAN1_EXT initialises the first CAN interface for the extended identifier 29 b...

Страница 64: ...L TRUE Function is executed FALSE Function is not executed START BOOL TRUE in the 1st cycle interface is initialised FALSE Initialisation cycle completed EXTENDED_MODE BOOL TRUE Identifier of the 1st...

Страница 65: ...AN controller for transmission The function is called for each data object in the program cycle this is done several times in case of long program cycles The programmer must ensure by evaluating the f...

Страница 66: ...identifier Permissible values 11 bit ID 0 2 047 29 bit ID 0 536 870 911 DLC BYTE Number of bytes to be transmitted from the array DATA Permissible values 0 8 DATA ARRAY 0 7 OF BYTE The array contains...

Страница 67: ...e function must be called once for each data object during initialisation to inform the CAN controller about the identifiers of the data objects In the further program cycle CAN1_EXT_RECEIVE is called...

Страница 68: ...uffer queue ID WORD Number of the data object identifier Permissible values normal frame 0 2 047 211 Permissible values extended frame 0 536 870 912 229 Parameters of the function outputs Name Data ty...

Страница 69: ...ors If a certain number of transmission errors occurs the CAN participant becomes error passive If the error frequency decreases the participant becomes error active again normal condition If a partic...

Страница 70: ...505 CR7506 SmartController CR2500 Function symbol CAN2 ENABLE START EXTENDED_MODE BAUDRATE Description The function CAN2 initialises the 2nd CAN interface The function must be called if the 2nd CAN in...

Страница 71: ...TRUE function is executed FALSE function is not executed START BOOL TRUE in the 1st cycle interface is initialised FALSE initialisation cycle completed EXTENDED_MODE BOOL TRUE identifier of the 2nd CA...

Страница 72: ...C DATA ENABLE Description CANx_TRANSMIT transmits a CAN data object message to the CAN controller for transmission The function is called for each data object in the program cycle also repeatedly in c...

Страница 73: ...data object identifier Permissible values 0 2 047 DLC BYTE Number of bytes to be transmitted from the array DATA Permissible values 0 8 DATA ARRAY 0 7 OF BYTES The array contains a maximum of 8 data...

Страница 74: ...VE configures a data receive object and reads the receive buffer of the data object The function must be called once for each data object during initialisation in order to inform the CAN controller ab...

Страница 75: ...LEAR BOOL TRUE deletes the data buffer queue ID WORD Number of the data object identifier Permissible values 0 2 047 Parameters of the function outputs Name Data type Description DATA ARRAY 0 7 OF BYT...

Страница 76: ...s per bit are possible For the second CAN interface max 256 IDs per 11 OR 29 bits are possible The second CAN interface requires a long initialisation time To ensure that the watchdog does not react t...

Страница 77: ...he first data object identifier of the sequence Permissible values normal frame 0 2 047 211 Permissible values extended frame 0 536 870 912 229 LAST_ID CAN1 WORD CAN2 DWORD Number of the last data obj...

Страница 78: ...78 ifm System Manual ecomatmobile SmartController CR2500 V05 CAN in the ecomatmobile controller Description of the CAN functions Example Initialisation of CANx_RECEIVE_RANGE in 4 cycles...

Страница 79: ...E_ALL CONFIG ID CLEAR DATA DLC AVAILABLE OVERFLOW Description CANx_EXT_RECEIVE_ALL configures all data receive objects and reads the receive buffer of the data objects The function must be called once...

Страница 80: ...LSE Function is not executed CLEAR BOOL TRUE Deletes the data buffer queue Parameters of the function outputs Name Data type Description ID DWORD ID of the transmitted data object DATA ARRAY 0 7 OF BY...

Страница 81: ...e CAN interfaces and evaluates the CAN errors If a certain number of transmission errors occurs the CAN participant becomes error passive If the error frequency decreases the participant becomes error...

Страница 82: ...unctions can be used for it If the automatic bus recover function is to be used default setting the function CANx_ERRORHANDLER must not be integrated and instanced in the program Parameters of the fun...

Страница 83: ...erences e g CANOPEN_LED_STATUS are directly described in the corresponding functions It is absolutely necessary to use only the corresponding device specific library The context can be seen from the i...

Страница 84: ...eriphery of a CoDeSys programmable controller As a result of this an ecomatmobile controller or a PDM360 display is called CAN master in the CAN configurator of CoDeSys This master is an NMT master an...

Страница 85: ...at present supported by the ifm CANopen library Transmitting PDOs master transmits to slaves slave node device Transmitting event controlled i e in case of a change time controlled RepeatTimer or as...

Страница 86: ...pend subelement For controllers with 2 or more CAN interfaces interface 1 is automatically configured for the master The following libraries and software modules are automatically integrated The Stand...

Страница 87: ...60 compact both CAN interfaces can be used as CANopen master or CAN device For CRnn32 devices you can use all CAN interfaces with all protocols Tab CAN parameters The most important parameters for the...

Страница 88: ...r the communication cycle period has elapsed The default value is 128 and should normally not be changed To activate transmission of the SYNC message the checkbox activate must be set NOTE The SYNC me...

Страница 89: ...ycle time of the application program This means In a network with many slaves the master can process no further time critical tasks e g FB OCC_TASK A network with 27 slaves has a basic cycle time of 3...

Страница 90: ...me must be longer than the SYNC time of the master The optimum value must be determined experimentally if necessary In most cases nodeguarding and heartbeat are sufficient for node monitoring Tab Rece...

Страница 91: ...ndex name value type and default are indicated for every object The value can be changed Select the value and press the space bar After the change you can confirm the value with the button Enter or re...

Страница 92: ...on of the corresponding slave To start the slaves the NMT command Start remote node is normally used As for the reset this command can be replaced by Start All Remote Nodes The service can be called v...

Страница 93: ...sponds to the polling for object 100016 with a type other than the configured one in the lower 16 bits it is configured but marked as a wrong type All SDOs are repeated as long as a response of the sl...

Страница 94: ...ically passed by the master and in the first cycles after a PLC start 3 State 3 of the master is maintained for some time In state 3 the master configures its slaves To do so all SDOs generated by the...

Страница 95: ...ve is then polled again with the upload of the object 100016 Slaves with a problem during the configuration phase remain in state 3 or directly go to an error state state 5 after the configuration pha...

Страница 96: ...determines the instant to start the CANopen slaves To do so the option Automatic startup of the CAN master must be deactivated in the configuration It is then up to the application to start the slave...

Страница 97: ...s once at the same time Access to the status of the CANopen master You should poll the status of the master so that the application code is not processed before the IO network is ready The following c...

Страница 98: ...ss authorisation can be freely used by the application of the master On the platform CoDeSys has no editor for this object directory The EDS file only determines the objects used to create the object...

Страница 99: ...x must be used and for ss the sub index as hex values The number of the array entry is available in I You can now directly access the components of the entry It is sufficient to enter address length a...

Страница 100: ...e the CAN device and in addition the objects defined by the parameter manager In the parameter manager only the list types parameters and variables can be used for the CAN device The library manages t...

Страница 101: ...ile must be activated and the name of a file must be indicated As an option a template file can be indicated whose entries are added to the EDS file of the CAN device In case of overlapping the templa...

Страница 102: ...2 ParameterName Product Code ObjectType 0x7 DataType 0x7 AccessType ro DefaultValue 0x0 PDOMapping 0 For the meaning of the individual objects please see the CANopen specification DS301 In addition to...

Страница 103: ...as default value standard IO device and can be freely changed The index of the CAN controller results from the position of the CAN device in the controller configuration The nodeguarding parameters t...

Страница 104: ...editor and PDOs transmitted received by the CAN device can be defined Such an assignment is called mapping In the object directory entries used variable OD the connection to variables of the applicat...

Страница 105: ...e object directory parameter manager and link an index sub index to the variable PLC_PRG a To do so add a line to the variable list a click on the right mouse button opens the context menu and enter a...

Страница 106: ...t PDOs and assign them the variable bytes from the list Changing the standard mapping by the master configuration You can change the default PDO mapping in the CAN device configuration within certain...

Страница 107: ...irectory which are mapped to variables parameter manager However there are also automatically generated entries of the CAN device which cannot be mapped to the contents of a variable via the parameter...

Страница 108: ...exchange variables This is a 1 to 1 connection using a confirmed protocol The user can check whether the message arrived at the receiver The exchange is not carried out automatically but via the call...

Страница 109: ...k variables page 112 Settings in the global variable lists Create a new global variable list In this list the variables to be exchanged with other controllers are defined Open the dialogue with the me...

Страница 110: ...isson unit For CAN the size of a transmission unit is 8 bytes If it is not possible to include all variables of the list in one transmission unit several transmission units are formed for this list If...

Страница 111: ...s received in one cycle Parts of the variable list can be received in different cycles This is also possible for variables with structure and array types Transmit checksum This option is not supported...

Страница 112: ...to create one receive PDO with this identifier Important Please note that the identifier of the network variables and of the receive PDOs must be entered as decimal value ClassicController CR0032 Ext...

Страница 113: ...sage Under CANopen error states are indicated via a simple standardised mechanism For a CANopen device every occurrence of an error is indicated via a special message which details the error If an err...

Страница 114: ...ub index 016 is increased to the number of the stored errors After all errors have been rectified the value 0 is written to the error field of the sub index 116 To delete the error memory the value 0...

Страница 115: ...put voltage error 40xx Temperature error 41xx Ambient temperature error 42xx Device temperature error 50xx Device hardware error 60xx Device software error 61xx Internal software error 62xx User softw...

Страница 116: ...information A device manufacturer can indicate additional error information The format can be freely selected Example In a device two errors occur and are signalled via the bus Short circuit of the ou...

Страница 117: ...h 21h 03h I0 Diagnosis inputs bits I0 I7 00h 31h 05h Terminal voltage VBBo VBBs 00h 61h 11h Memory error 00h 80h 11h CAN1 monitoring SYNC error only slave 00h 81h 11h CAN1 warning threshold 96 10h 81h...

Страница 118: ...r CR2500 PDM360 CR1050 CR1051 CR1060 PDM360 compact CR1052 CR1053 CR1055 CR1056 PDM360 smart CR1070 CR1071 Function symbol CANx_MASTER_EMCY_HANDLER CLEAR_ERROR_FIELD ERROR_REGISTER ERROR_FIELD Descrip...

Страница 119: ...ts of the array ERROR_FIELD FALSE function is not executed Parameters of the function outputs Name Data type Description ERROR_REGISTER BYTE Shows the content of the object directory index 1001h Error...

Страница 120: ...CR7232 CR7505 CR7506 SmartController CR2500 PDM360 CR1050 CR1051 CR1060 PDM360 compact CR1052 CR1053 CR1055 CR1056 PDM360 smart CR1070 CR1071 Function symbol CANx_MASTER_SEND_EMERGENCY ENABLE ERROR E...

Страница 121: ...there is no error is sent after a delay of approx 1 s ERROR_CODE WORD The error code provides detailed information about the detected fault The values should be entered according to the CANopen specif...

Страница 122: ...GENCY In this example 3 error messages will be generated subsequently 1 ApplError1 Code 16 FF00 in the error register 16 81 2 ApplError2 Code 16 FF01 in the error register 16 81 3 ApplError3 Code 16 F...

Страница 123: ...MASTER_STATUS CANOPEN_LED_STATUS NODE_ID GLOBAL_START BAUDRATE CLEAR_RX_OVERFLOW_FLAG NODE_STATE CLEAR_RX_BUFFER SYNC CLEAR_TX_OVERFLOW_FLAG CLEAR_TX_BUFFER CLEAR_OD_CHANGED_FLAG CLEAR_ERROR_CONTROL R...

Страница 124: ...g receive buffer overflow FALSE function is not executed CLEAR_RX_BUFFER BOOL FALSE TRUE edge Delete data in the receive buffer FALSE function is not executed CLEAR_TX_OVERFLOW_FLAG BOOL FALSE TRUE ed...

Страница 125: ...o preoperation mode NodeStateList n SET_TIMEOUT_STATE TRUE set timeout for cancelling the configuration NodeStateList n SET_NODE_STATE TRUE set new node status Example code chapter Example with functi...

Страница 126: ...ion chapter Access to the structures at runtime page 128 GET_EMERGENCY STRUCT EMERGENY_MESSAGE At the output the data for the structure EMERGENCY_MESSAGE are available The most recent error message of...

Страница 127: ...To be able to access the information of the individual CANopen nodes an array for the corresponding structure must be generated The structures are contained in the library You can see them under Data...

Страница 128: ...you can access the corresponding array element via the global variables of the library and therefore read the status or EMCY messages or reset the node If ResetSingleNodeArray 0 RESET_NODE is set to T...

Страница 129: ...5 CAN in the ecomatmobile controller ifm CANopen library 129 8 7 8 Library for the CANopen slave The library ifm_CRnnnn_CANopenSlave_Vxxyyzz LIB provides a number of functions for the CANopen slave CA...

Страница 130: ...21 CR7032 CR7200 CR7201 CR7232 CR7505 CR7506 SmartController CR2500 PDM360 CR1050 CR1051 CR1060 PDM360 compact CR1052 CR1053 CR1055 CR1056 PDM360 smart CR1070 CR1071 Function symbol CANx_SLAVE_NODEID...

Страница 131: ...SmartController CR2500 PDM360 CR1050 CR1051 CR1060 PDM360 compact CR1052 CR1053 CR1055 CR1056 PDM360 smart CR1070 CR1071 Function symbol CANx_SLAVE_EMCY_HANDLER CLEAR_ERROR_FIELD ERROR_REGISTER ERROR_...

Страница 132: ...Delete ERROR FIELD FALSE function is not executed Parameters of the function outputs Name Data type Description ERROR_REGISTER BYTE Shows the contents of the object directory index 1001h Error Registe...

Страница 133: ...PDM360 CR1050 CR1051 CR1060 PDM360 compact CR1052 CR1053 CR1055 CR1056 PDM360 smart CR1070 CR1071 Function symbol CANx_SLAVE_SEND_EMERGENCY ENABLE ERROR ERROR_CODE ERROR_REGISTER MANUFACTURER_ERROR_F...

Страница 134: ...re is no error is sent after a delay of approx 1 s ERROR_CODE WORD The error code provides detailed information about the detected fault The values should be entered according to the CANopen specifica...

Страница 135: ...GENCY In this example 3 error messages will be generated subsequently 1 ApplError1 Code 16 FF00 in the error register 16 81 2 ApplError2 Code 16 FF01 in the error register 16 81 3 ApplError3 Code 16 F...

Страница 136: ...S CANOPEN_LED_STATUS NODE_ID CLEAR_RX_OVERFLOW_FLAG BAUDRATE CLEAR_RX_BUFFER NODE_STATE CLEAR_TX_OVERFLOW_FLAG SYNC CLEAR_TX_BUFFER CLEAR_RESET_FLAGS CLEAR_OD_CHANGED_FLAG SYNC_ERROR GUARD_HEARTBEAT_E...

Страница 137: ...ing the network with GLOBAL_START page 96 CLEAR_RX_OVERFLOW_FLAG BOOL FALSE TRUE edge Delete error flag receive buffer overflow FALSE function is not executed CLEAR_RX_BUFFER BOOL FALSE TRUE edge Dele...

Страница 138: ...eceived OR the set SYNC time ComCyclePeriod in the master was exceeded GUARD_HEARTBEAT_ERROR BOOL No guard or heartbeat signal of the master received OR the set times were exceeded RX_OVERFLOW BOOL Er...

Страница 139: ...ecomatmobile SmartController CR2500 V05 CAN in the ecomatmobile controller ifm CANopen library 139 8 7 9 Further ifm libraries for CANopen Here we present further ifm functions which are sensible addi...

Страница 140: ...R1071 Available for the following devices PDM360 CR1050 CR1051 CR1060 PDM360 compact CR1052 CR1053 CR1055 CR1056 Function symbol CANx_SDO_READ ENABLE RESULT NODE IDX SUBIDX DATA LEN Description CANx_S...

Страница 141: ...UBIDX BYTE Sub index referred to the index in the object directory DATA DWORD Address of the receive data array Permissible length 0 255 Transmission with ADR operator Parameters of the function outpu...

Страница 142: ...052 CR1053 CR1055 CR1056 Function symbol CANx_SDO_WRITE ENABLE RESULT NODE IDX SUBIDX LEN DATA Description CANx_SDO_WRITE writes the SDO page 91 with the specified indexes to the node Using this funct...

Страница 143: ...UBIDX BYTE Sub index referred to the index in the object directory LEN WORD Length of the entry in number of bytes The value for LEN must correspond to the length of the transmit array Otherwise probl...

Страница 144: ...es or CANx_TRANSMIT to several plc cycles using several events Each call of CANx_TRANSMIT or CANx_RECEIVE generates a message packet of 8 bytes In the controller configuration the values for Com Cycle...

Страница 145: ...and an 18 bit ID As for the software protocol the two standards do not differ because ISO 11992 is based on SAE J1939 Concerning the hardware interface however there is one difference higher voltage l...

Страница 146: ...all relevant data has already been prepared it can be directly transferred to the functions Meaning Designation in the manufacturer s documentation Function input library function Example value Trans...

Страница 147: ...fier 0CF0020316 PRIO reserv PG PF PS SA DA 0 C F 0 0 2 0 3 As these values are hexadecimal numbers of which individual bits are sometimes needed the numbers must be further broken down SA DA Source de...

Страница 148: ...START MY_ADRESS Description J1939_x serves as protocol handler for the communication profile SAE J1939 To handle the communication the protocol handler must be called in each program cycle To do so th...

Страница 149: ...terfaces to SAE J1939 149 Parameters of the function inputs Name Data type Description ENABLE BOOL TRUE function is executed FALSE function is not executed START BOOL TRUE only for 1 cycle protocol ha...

Страница 150: ...s for receiving one individual message or a block of messages To do so the function must be initialised for one cycle via the input CONFIG During initialisation the parameters PG PF PS RPT LIFE and th...

Страница 151: ...TE PDU Format Byte PS BYTE PDU Specific Byte DST DWORD Target address of the array in which the received data is stored RPT TIME Monitoring time Within this time window the messages must be received r...

Страница 152: ...RANSMIT ENABLE RESULT PRIO PG PF PS SRC LEN RPT Description J1939_x_TRANSMIT serves for the transmission of messages The function is responsible for transmitting individual messages or blocks of messa...

Страница 153: ...age priority 0 7 PG BYTE Page address normally 0 PF BYTE PDU Format Byte PS BYTE PDU Specific Byte SRC DWORD Memory address of the data array whose content is to be transmitted LEN WORD Number of byte...

Страница 154: ...CR7201 CR7505 CR7506 SmartController CR2500 PDM360 smart CR1070 CR1071 Function symbol J1939_x_RESPONSE ENABLE RESULT CONFIG PG PF PS SRC LEN Description J1939_x_RESPONSE handles the automatic respons...

Страница 155: ...y for 1 cycle for the configuration of the data object FALSE during further processing of the program PG BYTE Page address normally 0 PF BYTE PDU Format Byte PS BYTE PDU Specific Byte SRC DWORD Memory...

Страница 156: ...O LEN DA DST PG PF PS Description J1939_x_SPECIFIC_REQUEST handles the request and receipt of data from a specific network participant The function is responsible for the automatic requesting of indiv...

Страница 157: ...ed PRIO BYTE Priority 0 7 DA BYTE Logical address target address of the called device PG BYTE Page address normally 0 PF BYTE PDU Format Byte PS BYTE PDU Specific Byte DST DWORD Target address of the...

Страница 158: ...PG LEN PF PS DST Description J1939_x_GLOBAL_REQUEST handles global requesting and receipt of data from the network participants The function is responsible for the automatic requesting of individual m...

Страница 159: ...PRIO BYTE Priority 0 7 PG BYTE Page address normally 0 PF BYTE PDU Format Byte PS BYTE PDU Specific Byte DST DWORD Target address of the array in which the received data is stored Parameters of the fu...

Страница 160: ...r PWM is available in the following controllers Number of available PWM outputs of which current controlled PWM outputs PWM frequency Hz ClassicController CR0032 16 16 2 2000 ClassicController CR0020...

Страница 161: ...ed PWM outputs of the controller they must be initialised in the application program and parameterised corresponding to the requested output signal 9 1 1 PWM functions and their parameters general PWM...

Страница 162: ...annels allow the most flexibility for the parameter setting The PWM channels 0 3 are available in all ecomatmobile controller versions depending on the type they feature a current control or not For e...

Страница 163: ...tween 000016 und C35016 This results in the following mark to space ratios Mark to space ratio Switch on time Value for mark to space ratio Minimum 0 C35016 Maximum 100 000016 Between minimum and maxi...

Страница 164: ...WM values are possible NOTE for ClassicController and ExtendedController applies If the PWM outputs 4 7 are used regardless of whether current controlled or via one of the PWM functions the same frequ...

Страница 165: ...s NOTE When installing the ecomatmobile CD Software Tools and Documentation projects with examples have been stored in the program directory of your PC ifm electronic CoDeSys V Projects DEMO_PLC_CDV f...

Страница 166: ...ir structure PWM values can be very finely graded So this function is suitable for use in controllers The function PWM is called once for each channel during initialisation of the application program...

Страница 167: ...meters DITHER_FREQUENCY and DITHER_VALUE can be individually set for each channel Parameters of the function inputs Name Data type Description INIT BOOL TRUE in the 1st cycle function PWM is initialis...

Страница 168: ...enables a simple application of the PWM function in the ecomatmobile controller The PWM frequency can be directly indicated in Hz and the mark to space ratio in steps of 1 This function is not suited...

Страница 169: ...tion the value FREQUENCY for determining the dither frequency and the dither value VALUE are transmitted Info The parameters DITHER_FREQUENCY and DITHER_VALUE can be individually set for each channel...

Страница 170: ...of the PWM outputs The function enables a simple use of the PWM function in the ecomatmobile controller The PWM frequency can be directly indicated in Hz and the mark to space ratio in steps of 1 The...

Страница 171: ...ion the value FREQUENCY for determining the dither frequency and the dither value VALUE are transmitted Info The parameters DITHER_FREQUENCY and DITHER_VALUE can be individually set for each channel P...

Страница 172: ...ts are protected against short circuit In the event of overload in which the currents are limited by cable lengths and cross sections to for example between 8 A and 20 A the measuring resistors shunts...

Страница 173: ...ompensation value which has an influence on the integral and differential components of the controller To determine the best settings of the controller in the MANUAL mode the value 50 is suitable Depe...

Страница 174: ...e 176 must be called The output value of OUTPUT_CURRENT is supplied to the input of ACTUAL CURRENT DESIRED_CURRENT WORD Desired current value in mA PWM_FREQUENCY WORD Permissible PWM frequency for the...

Страница 175: ...hich has an influence on the integral and differential components of the controller To determine the best settings of the controller in the MANUAL mode the value 50 is suitable Depending on the reques...

Страница 176: ...e DESIRED_CURRENT WORD Desired current value in mA PWM_FREQUENCY WORD Permissible PWM frequency for the load connected to the output DITHER_FREQUENCY WORD Dither frequency in Hz DITHER_VALUE BYTE Ampl...

Страница 177: ...ACTUAL_CURRENT OUTPUT_CHANNEL DITHER_RELATED Description OUTPUT_CURRENT handles the current measurement in conjunction with an active PWM channel The function provides the current output current if t...

Страница 178: ...y you can fulfil the following tasks Standardise the output signals of a joystick It is not always intended that the whole movement area of the joy stick influences the movement of the machine Often t...

Страница 179: ...llowing principle In general digital outputs provide a fixed output voltage as soon as they are switched on The value of the output voltage cannot be changed here The PWM outputs however split the vol...

Страница 180: ...This effect is reflected in a jerking movement especially at very low manipulating speeds Technology solves this problem by having the valve piston move slightly back and forth dither The piston is co...

Страница 181: ...gure Too low frequencies of the PWM signal only allow rare jerking movements of the valve piston Each pulse moves the valve piston again from its off position every time the valve piston has to overco...

Страница 182: ...itOS05_Vxxyyzz Lib contains the following functions Function CONTROL_OCC page 183 This function uses the function OUTPUT_CURRENT_CONTROL page 172 and the function OUTPUT_CURRENT page 176 from the libr...

Страница 183: ...ue X to a specified current range Each instance of the function is called once in each PLC cycle The function uses the function OUTPUT_CURRENT_CONTROL page 172 and function OUTPUT_CURRENT page 176 fro...

Страница 184: ...ts TIMEBASE 0 without ramp F_RAMP INT Falling edge of the ramp in in increments PLC cycle or increments TIMEBASE 0 without ramp TIMEBASE TIME Reference for rising falling edge of the ramp t 0s rising...

Страница 185: ...ay Value 0 the self optimising performance of the controller is overwritten typical 50 Parameters of the function outputs Name Data type Description DESIRED_CURRENT WORD Desired current value in mA fo...

Страница 186: ...ol JOYSTICK_0 X OUT1 XH_POS OUT2 ERR1 ERR2 XL_POS OUT3 XH_NEG WRONG_MODE XL_NEG MODE Description JOYSTICK_0 scales signals from a joystick to clearly defined characteristic curves standardised to 0 10...

Страница 187: ...ve linear for the range XL to XH Mode 1 Characteristic curve linear with dead band Values fixed to Dead band 0 10 of 1000 increments Mode 2 2 step linear characteristic curve with dead band Values fix...

Страница 188: ...values also permissible XL_POS INT Min preset value positive direction in increments negative values also permissible XH_NEG INT Max preset value negative direction in increments negative values also...

Страница 189: ...to 10 increments e g for valve right OUT3 INT Standardised output value pairs of values 0 to 10 increments e g for valve on output module e g CR2011 or CR2031 WRONG_MODE BOOL Error invalid mode ERR1...

Страница 190: ...CR0200 SafetyController CR7020 CR7021 CR7200 CR7201 CR7505 CR7506 SmartController CR2500 Function symbol JOYSTICK_1 X OUT1 XH_POS OUT2 ERR1 ERR2 XL_POS OUT3 XH_NEG WRONG_MODE XL_NEG R_RAMP F_RAMP TIME...

Страница 191: ...ead band DB can be set in of 1000 increments 100 1000 increments DB Dead_Band Mode 2 2 step linear characteristic curve with dead band Values can be configured to Dead band 0 DB in of 1000 increments...

Страница 192: ...ues also permissible R_RAMP INT Rising edge of the ramp in increments PLC cycle or increments TIMEBASE 0 without ramp F_RAMP INT Falling edge of the ramp in in increments PLC cycle or increments TIMEB...

Страница 193: ...to 10 increments e g for valve right OUT3 INT Standardised output value pairs of values 0 to 10 increments e g for valve on output module e g CR2011 or CR2031 WRONG_MODE BOOL Error invalid mode ERR1...

Страница 194: ...endedController CR0200 SafetyController CR7020 CR7021 CR7200 CR7201 CR7505 CR7506 SmartController CR2500 Function symbol JOYSTICK_2 X OUT1 XH_POS OUT2 XL_POS OUT3 XH_NEG ERR1 XL_NEG R_RAMP F_RAMP TIME...

Страница 195: ...edge of the ramp in increments PLC cycle or increments TIMEBASE 0 without ramp F_RAMP INT Falling edge of the ramp in in increments PLC cycle or increments TIMEBASE 0 without ramp TIMEBASE TIME Refere...

Страница 196: ...pairs of values 0 to 10 increments e g for valve right OUT3 INT Standardised output value pairs of values 0 to 10 increments e g for valve on output module e g CR2011 or CR2031 ERR1 BYTE Error code fo...

Страница 197: ...HYDRAULIC X Y XH XL YH YL X_OUT_OF_RANGE Description NORM_HYDRAULIC standardises input values with fixed limits to values with new limits Please note This function corresponds to the 3S function NORM_...

Страница 198: ...e Description X DINT Desired value input XH DINT Max input value increments XL DINT Min input value increments YH DINT Max output value increments e g valve current mA flow l min YL DINT Min output va...

Страница 199: ...it value output YL 0 2000 0 Non standardised value X 20 20 20 Standardised value Y 400 1600 1 Case 1 Input with relatively coarse resolution Output with high resolution 1 X increment results in 20 Y i...

Страница 200: ...n the controller up to 16 fast inputs are supported which can process input frequencies of up to 30 kHz Further to the pure frequency measurement at the inputs FRQ the inputs ENC can be also used to e...

Страница 201: ...ion PERIOD page 203 carries out a period measurement It is thus suitable for frequencies lower than 1000 Hz In principle it can also measure higher frequencies but this has a significant impact on the...

Страница 202: ...ignals use function SAFE_FREQUENCY_OK together with function PERIOD page 203 SmartController CR2500 PDM360 smart CR1071 Function symbol FREQUENCY INIT F CHANNEL TIMEBASE Description FREQUENCY measures...

Страница 203: ...cription INIT BOOL TRUE only 1 cycle function initialised FALSE during cyclical processing of the program CHANNEL BYTE Number of the input 0 x value depending on the device TIMEBASE TIME Time base NOT...

Страница 204: ...ler CR2500 PDM360 smart CR1071 Function symbol PERIOD INIT C CHANNEL F PERIODS ET Description PERIOD measures the frequency and the cycle period cycle time in s at the indicated channel Maximum input...

Страница 205: ...he device PERIODS BYTE Number of periods to be compared NOTE The function may provide wrong values before initialisation Do not evaluate the output before the function has been initialised We urgently...

Страница 206: ...the mark to space ratio is indicated in per mill Maximum input frequency data sheet This function measures the frequency and the cycle time of the signal at the selected CHANNEL To calculate all posit...

Страница 207: ...of periods to be compared NOTE The function may provide wrong values before initialisation Do not evaluate the output before the function has been initialised We urgently recommend to initialise all r...

Страница 208: ...5 SafetyController CR7020 CR7021 CR7032 CR7200 CR7201 CR7232 CR7505 CR7506 SmartController CR2500 PDM360 smart CR1071 Function symbol PHASE INIT C CHANNEL P ET Description PHASE reads a pair of channe...

Страница 209: ...BYTE Channel pair 0 or 1 NOTE The function may provide wrong values before initialisation Do not evaluate the output before the function has been initialised We urgently recommend to program an own i...

Страница 210: ...functions for the evaluation of encoders The function is designed as up down counter Two frequency inputs form the input pair which is evaluated by means of the function The following table shows the...

Страница 211: ...he corresponding direction in the preceding program cycle If the counter stops the direction output in the following program cycle is also reset On input RESOLUTION the resolution of the encoder can b...

Страница 212: ...CHANNEL BYTE Number of the input pair 0 3 PRESET_VALUE DINT Preset value of the counter PRESET BOOL TRUE preset value is adopted FALSE counter active RESOLUTION BYTE Factor of the encoder resolution...

Страница 213: ...32 PCB controller CS0015 SafetyController CR7020 CR7021 CR7032 CR7200 CR7201 CR7232 CR7505 CR7506 SmartController CR2500 PDM360 smart CR1071 Function symbol FAST_COUNT ENABLE CV INIT CHANNEL MODE_UP_D...

Страница 214: ...alised FALSE during cyclical processing of the program CHANNEL BYTE number of the input 0 3 MODE_UP_DOWN BOOL TRUE counter counts downwards FALSE counter counts upwards LOAD BOOL TRUE start value PV b...

Страница 215: ...CR7020 CR7021 CR7032 CR7200 CR7201 CR7232 CR7505 CR7506 SmartController CR2500 PDM360 smart CR1070 CR1071 Function symbol SOFTRESET ENABLE Description SOFTRESET leads to a complete reboot of the contr...

Страница 216: ...manually via function calls in integrated memories from where they can also be read Depending on the controller the following memories are available EEPROM memory Only for SmartController CabinetCont...

Страница 217: ...505 CR7506 SmartController CR2500 PDM360 smart CR1070 CR1071 Function symbol MEMCPY DST SRC LEN Description MEMCPY enables writing and reading different types of data directly in the memory The functi...

Страница 218: ...RITE ENABLE DST LEN SRC Description WARNING Danger due to uncontrollable process operations The status of the inputs outputs is frozen during execution of FLASHWRITE Do not execute this function when...

Страница 219: ...n the memory 219 Parameters of the function inputs Name Data type Description ENABLE BOOL TRUE function is executed FALSE function is not executed DST INT Relative start address in the memory Memory a...

Страница 220: ...oller CR2500 PDM360 smart CR1070 CR1071 Function symbol FLASHREAD ENABLE SRC LEN DST Description FLASHREAD enables reading of different types of data directly from the flash memory The function reads...

Страница 221: ...rom the address of SRC to the serial EEPROM The execution of the function takes some time therefore it must be monitored via the function output RESULT If RESULT 1 the input ENABLE must be set to FALS...

Страница 222: ...dress of SRC from the serial EEPROM Given that the processing of the function takes some time it must be monitored via the function output RESULT If RESULT 1 the input ENABLE must be set to FALSE agai...

Страница 223: ...7232 CR7505 CR7506 SmartController CR2500 Function symbol SET_DEBUG ENABLE DEBUG Description SET_DEBUG handles the DEBUG mode without active test input chapter TEST mode page 38 If the input DEBUG of...

Страница 224: ...2 CR0505 ExtendedController CR0200 CR0232 PCB controller CS0015 SafetyController CR7020 CR7021 CR7032 CR7200 CR7201 CR7232 CR7505 CR7506 SmartController CR2500 PDM360 smart CR1070 CR1071 Function symb...

Страница 225: ...LD_H 020923 Extended identity CR0020 00 00 01 Operating system Identity CR0020 V2 0 0 041004 Hardware version CR0020 00 00 01 Software version Nozzle in front Application Machine SET_IDENTITY Nozzle i...

Страница 226: ...ds the application specific program identification stored in the controller With this function the stored program identification can be read by the application program The following information is ava...

Страница 227: ...tion DEVICENAME STRING 31 Hardware name and version as string of max 31 characters e g CR0032 00 00 01 FIRMWARE STRING 31 Name of the runtime system as string of max 31 characters e g CR0032 RELEASE S...

Страница 228: ...ion SET_PASSWORD sets a user password for the program and memory upload with the DOWNLOADER If the password is activated reading of the application program or the data memory with the software tool DO...

Страница 229: ...More functions in the ecomatmobile controller Data access and data check 229 Parameters of the function inputs Name Data type Description ENABLE BOOL TRUE only 1 cycle ID set FALSE function is not ex...

Страница 230: ...unintended changes to data in safety critical applications To do so the function determines a CRC checksum of the indicated data range If the input UPDATE FALSE and data in the memory are changed inad...

Страница 231: ...from MW0 LENGTH WORD Length of the monitored data memory in byte UPDATE BOOL TRUE changes to data permissible FALSE changes to data not permitted Parameters of the function outputs Name Data type Des...

Страница 232: ...cycle time can vary due to program branchings which depend e g on external events conditional jumps This can have negative effects on certain functions By means of systematic interrupts of the cyclic...

Страница 233: ...ngle block which cannot be changed A possible solution would be to keep the cycle time as short as possible This often leads to splitting the application up to several control cycles This however make...

Страница 234: ...ected by the interrupt routine Therefore only part of the inputs and outputs is serviced If initialised in the interrupt program the following inputs and outputs will be read or written Inputs digital...

Страница 235: ...which the interrupt is triggered READ_INPUTS BOOL TRUE inputs integrated into the routine are read if necessary set inputs to IN_FAST FALSE inputs integrated into the routine are not read WRITE_OUTPU...

Страница 236: ...ycle time is decisive for real time monitoring So the PLC is at a disadvantage as compared to customer specific controllers Even a real time operating system does not change this fact when the whole a...

Страница 237: ...otherwise the interrupts cannot be read NOTE The uniqueness of the inputs and outputs in the cycle is affected by the interrupt routine Therefore only part of the inputs and outputs is serviced If in...

Страница 238: ...s the interrupt 1 rising edge 2 falling edge 3 rising and falling edge READ_INPUTS BOOL TRUE inputs integrated into the routine are read if necessary set inputs to IN_FAST FALSE inputs integrated into...

Страница 239: ...ser because it is used for program download and debugging The interface can be freely used if the user sets the system flag bit SERIAL_MODE to TRUE Then however program download and debugging are only...

Страница 240: ...he serial interface to the indicated parameters Using the function input ENABLE the function is activated for one cycle The SERIAL functions form the basis for the creation of an application specific...

Страница 241: ...cription ENABLE BOOL TRUE only 1 cycle interface is initialised FALSE running operation BAUDRATE BYTE Baud rate permissible values 9 600 19 200 28 800 57 600 preset value data sheet DATABITS BYTE Data...

Страница 242: ...e via the serial RS232 interface Using the function input ENABLE the transmission can be enabled or blocked The SERIAL functions form the basis for the creation of an application specific protocol for...

Страница 243: ...uffer at each call Then the value of AVAILABLE is decremented by 1 If more than 1000 data bytes are received the buffer overflows and data is lost This is indicated by the bit OVERFLOW The SERIAL func...

Страница 244: ...Number of data bytes received 0 no valid data available OVERFLOW BOOL Overflow of the data buffer loss of data Example 3 bytes are received 1st call of SERIAL_RX 1 valid value at output RX AVAILABLE 3...

Страница 245: ...r of data bytes stored in the serial receive buffer In contrast to the function SERIAL_RX page 242 the contents of the buffer remain unchanged after calling this function The SERIAL functions form the...

Страница 246: ...0032 CR0505 ExtendedController CR0200 CR0232 PCB controller CS0015 SafetyController CR7020 CR7021 CR7032 CR7200 CR7201 CR7232 CR7505 CR7506 SmartController CR2500 PDM360 smart CR1070 CR1071 Function s...

Страница 247: ...505 CR7506 SmartController CR2500 PDM360 smart CR1070 CR1071 Function symbol TIMER_READ_US TIME_US Description TIMER_READ_US reads the current system time in s When the supply voltage is applied the c...

Страница 248: ...5 More functions in the ecomatmobile controller Processing analogue input values 10 8 Processing analogue input values In this chapter we show you functions which allow you to read and process the val...

Страница 249: ...urements at the analogue channels The function provides the current analogue value at the selected analogue channel The measurement and the output value result from the operating mode specified via MO...

Страница 250: ...em Manual ecomatmobile SmartController CR2500 V05 More functions in the ecomatmobile controller Processing analogue input values Parameters of the function outputs Name Data type Description OUT WORD...

Страница 251: ...ocesses analogue voltages measured on the analogue channels The function returns the current input voltage in mV on the selected analogue channel The measurement refers to the voltage range defined vi...

Страница 252: ...URRENT ENABLE ACTUAL_CURRENT INPUT_CHANNEL Description INPUT_CURRENT processes analogue currents measured at the analogue channels The function returns the actual input current in A at the analogue cu...

Страница 253: ...ler CR2500 V05 More functions in the ecomatmobile controller Adapting analogue values 253 10 9 Adapting analogue values If the values of analogue inputs or the results of analogue functions must be ad...

Страница 254: ...ntroller CR2500 Function symbol NORM X Y XH XL YH YL Description NORM normalises a value within defined limits to a value with new limits The function normalises a value of type WORD within the limits...

Страница 255: ...lue range Parameters of the function outputs Name Data type Description Y WORD normalised value Example 1 lower limit value input upper limit value input lower limit value output upper limit value out...

Страница 256: ...F hrungsgr e w Reference variable w Stellgr e y Manipulated variable y Figure Principle of controlling The selection of a suitable control device and its optimum setting require exact indication of th...

Страница 257: ...t inherent regulation 11 1 3 Controlled system with delay Most controlled systems correspond to series systems of P systems systems with compensation and one or several T1 systems systems with inertia...

Страница 258: ...tude at KP KPcritical Then the stability limit has been reached Then the time period Tcritical of the steady oscillation has to be determined Add a differential component only if necessary TV should b...

Страница 259: ...controller Functions for controllers 259 11 3 Functions for controllers The section below describes in detail the functions that are provided for set up by software controllers in the ecomatmobile co...

Страница 260: ...icController CR0020 CR0032 CR0505 ExtendedController CR0200 CR0232 PCB controller CS0015 SafetyController CR7020 CR7021 CR7032 CR7200 CR7201 CR7232 CR7505 CR7506 SmartController CR2500 Function symbol...

Страница 261: ...ons in the ecomatmobile controller Functions for controllers 261 Parameters of the function inputs Name Data type Description X WORD Input value T TIME Time delay dead time Parameters of the function...

Страница 262: ...dedController CR0200 CR0232 PCB controller CS0015 SafetyController CR7020 CR7021 CR7032 CR7200 CR7201 CR7232 CR7505 CR7506 SmartController CR2500 Function symbol PT1 X Y T1 Description PT1 handles a c...

Страница 263: ...functions in the ecomatmobile controller Functions for controllers 263 Parameters of the function inputs Name Data type Description X INT Input value T1 TIME Delay time time constant Parameters of th...

Страница 264: ...able of a PID controller has a proportional integral and differential component The manipulated variable changes first by an amount which depends on the rate of change of the input value D component A...

Страница 265: ...tual value XS WORD Desired value XMAX WORD Maximum value of the target value KP BYTE Constant of the proportional component KI BYTE Integral value KD BYTE Proportional component of the differential co...

Страница 266: ...ontroller has a proportional integral and differential component The manipulated variable changes first by an amount which depends on the rate of change of the input value D component After the end of...

Страница 267: ...eristics y t TV TN KI Xd KP Xd KD Figure Typical step response of a PID controller Parameters of the function inputs Name Data type Description X WORD Actual value XS WORD Desired value XMAX WORD Maxi...

Страница 268: ...system large TN Slowly increment KP gradually up to a value at which still definitely no fluctuation will occur Readjust TN if necessary Add differential component only if necessary Select a TV value...

Страница 269: ...roller is a controller with PID characteristics The values entered at the function inputs KP and KD are internally divided by 10 So a finer grading can be obtained e g KP 17 which corresponds to 1 7 T...

Страница 270: ...value channel 2 XS WORD desired value reference variable XMAX WORD maximum value of the desired value KP BYTE constant of the proportional component 10 TN TIME reset time integral component KD BYTE pr...

Страница 271: ...500 V05 Annex Functions for controllers 271 12 Annex Address assignment and I O operating modes 272 System flags 274 Overview of the files and libraries used 275 Additionally to the indications in the...

Страница 272: ...utput byte 0 QX0 00 QX0 07 flag byte ERROR_SHORT_Q1Q2 error byte ports 1 2 short circuit QX0 00 QX0 07 flag byte ERROR_BREAK_Q1Q2 error byte ports 1 2 interruption QX0 00 QX0 07 IEC addresses can vary...

Страница 273: ...cription chapter PWM signal processing page 161 PWMI description chapter Current control with PWM page 172 FRQ CYL description chapter Counter functions for frequency and period measurement page 200 1...

Страница 274: ...al error on input group x ERROR_MEMORY BOOL Memory error ERROR_POWER BOOL Undervoltage overvoltage error ERROR_SHORT_Qx BYTE Short circuit error on output group x ERROR_VBBR BOOL Supply voltage error...

Страница 275: ...emory location ifm_CRnnnn_Vxxyyzz CFG ifm_CRnnnn_Vxx CFG PLC configuration per device only 1 device specific file inlcudes IEC and symbolic addresses of the inputs and outputs the flag bytes as well a...

Страница 276: ...n up to V01 all other devices up to V04 valid for CRnn32 target version from V02 onwards all other devices from V05 onwards memory location of the files System drive C D program folder ifm electronic...

Страница 277: ...fm_Browser_CRnnnn INI CoDeSys browser commands all ecomatmobile controllers all PDM360 monitors ifm_Errors_CRnnnn INI CoDeSys error file all ecomatmobile controllers all PDM360 monitors Target file Fi...

Страница 278: ...1070 CR1071 3S_CanDrv LIB CANopen driver PDM360 CR1050 CR1051 CR1060 PDM360 compact CR1052 CR1053 CR1055 CR1056 3S_CANopenDeviceOptTable LIB 3S_CANopenDeviceOptTableEx LIB all ecomatmobile controllers...

Страница 279: ...CR7021 CR7200 CR7201 CR7505 CR7506 SmartController CR2500 PDM360 smart CR1070 CR1071 ifm_CRnnnn_J1939_Vxxyyzz LIB J1939 communication functions ClassicController CR0032 ExtendedController CR0232 ifm_P...

Страница 280: ...c functions for R360 controllers ClassicController CR0032 ExtendedController CR0232 ifm_SafetyIO_Vxxyyzz LIB safety functions all ecomatmobile SafetyControllers ifm_PDM_Util_Vxxyyzz LIB help functions...

Страница 281: ...the French inventor J M Baudot whose code was used for telex machines 1 MBd 1024 x 1024 Bd 1 048 576 Bd Bus Serial data transmission of several participants on the same cable C CAN CAN Controller Are...

Страница 282: ...ons GmbH Germany CoDeSys for Automation Alliance associates companies of the automation industry whose hardware devices are all programmed with the widely used IEC 61131 3 development tool CoDeSys Hom...

Страница 283: ...s are used intentionally and not any individual systems of the same design It is assumed that systems of the same performance however of different implementation are sensitive or insensitive to differ...

Страница 284: ...ate Whether or not the potential is realized can depend on the channel architecture of the system in redundant systems a dangerous hardware failure is less likely to lead to the overall dangerous or f...

Страница 285: ...ealthy posture noise emission high temperature or the hazard may appear unexpectedly e g explosion crushing hazard as a consequence of an unintended unexpected start up ejection as a consequence of a...

Страница 286: ...product has to warn against readily predictable misuse in his user information Monitoring Safety function which ensures that a protective measure is initiated if the ability of a component or an eleme...

Страница 287: ...NMT commands and PDOs can be transferred P PC card PCMCIA card PCMCIA card PCMCIA Personal Computer Memory Card International Association a standard for expansion cards of mobile computers Since the...

Страница 288: ...e only NMT commands are transferred Programming language safety related Only the following programming languages shall be used for safety related applications Limited variability language LVL that pro...

Страница 289: ...failure of one component the others ensure the task In addition it is tried to separate redundant systems from each other with regard to space Thus the risk that they are affected by a common interfe...

Страница 290: ...ne into a safe state in time in the event of a failure of the safety function Safety standard types The safety standards in the field of machines are structured as below Type A standards basic safety...

Страница 291: ...afety related input signals are initiated including for example the actuating cam and the roller of the position switch and end at the output of the power control elements including for example the ma...

Страница 292: ...PDOs These services are not confirmed by the protocol i e it is not checked whether the message is received Exchange of network variables corresponds to a 1 to n connection 1 transmitter to n receive...

Страница 293: ...163 Calculation of the RELOAD value 162 CAN 283 CAN device 83 100 CAN device configuration 101 CAN errors and error handling 51 55 CAN in the ecomatmobile controller 47 CAN interfaces 48 CAN network v...

Страница 294: ...stem error 41 Example with function CANx_MASTER_SEND_EMERGENCY 122 Example with function CANx_MASTER_STATUS 127 Example with function CANx_SLAVE_SEND_EMERGENCY 135 Examples NORM_HYDRAULIC 199 Exchange...

Страница 295: ...ORM_HYDRAULIC 182 197 Function OCC_TASK 175 182 Function OUTPUT_CURRENT 33 167 169 171 177 182 183 Function OUTPUT_CURRENT_CONTROL 173 182 183 Function PERIOD 30 201 204 Function PERIOD_RATIO 30 206 F...

Страница 296: ...otes on devices with monitoring relay 40 Obj object 289 Object directory 289 OBV 289 Operating modes 37 Operating states 35 Operating states and operating system 35 Operating system 289 Operational 28...

Страница 297: ...ng system manually 14 Set up programming system via templates 16 Setting control 258 Setting of the node numbers and the baud rate of a CAN device 107 Setting rule for a controller 258 Settings in the...

Страница 298: ...ntroduction 178 Topology 47 Transmit emergency messages via the application program 107 UDP 294 Uptime mean 294 Use as digital inputs 201 Use of the CAN interfaces to SAE J1939 48 63 70 145 Use of the...

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