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1.8KW Router User Manual

1. Summary

This instruction is for R&D testers, factory testers, and engineer. The main
content is 1.8KW milling cutter automatic router bit changer debugging
instructions

2. Caution

Press E-stop button when a security risk appeared.

3. Mandatory list for 1.8KW debugging

Model

List

1.8KW router

Router bit library

TK3S AKI

DSP version

：

2.2.8-6A180903M

CutterServer version

：

V4 - 2019.9.4.51

IBrightCut version

：

V3 - 2019.9.10.194

D 9+10mm Stick for initialization

9 router bit with rings

Test file and configuration.

4. Inspection before test running

4.1.

Brush

No brush on spindle when test run.

4.2.

Collet

There must be router bit or stick on spindle, run spindle without stick or router
bit is not allowed.

Содержание 1.8KW Router

Страница 1: ...1 8KW Router User Manual 1 8KW Router User Manual Hangzhou IECHO Science Technology Co Ltd ...

Страница 2: ...nate of positioning slot A 10 9 4 Read right coordinate of positioning slot A 10 9 5 Read front coordinate of positioning slot A 11 9 6 Read back coordinate of positioning slot A 11 9 7 Read coordinate positioning slot B 11 9 8 Transfer value from positioning slot to hole 12 9 9 Positioning hole A B correction 12 10 Auto change bit test 13 Cutterserver setting 13 10 1 Speed selection 13 10 2 Route...

Страница 3: ...ing 27 18 1 Emergency stop 27 18 2 Router cannot be started 27 18 3 Router cannot start 27 18 4 Software serial port in dark status 27 18 5 The tool library cover is not smooth 28 18 6 Blade fall in the tool library 28 19 Software Update 28 19 1 Serial port connection 28 19 2 Interface configuration 28 Statement 29 ...

Страница 4: ...list for 1 8KW debugging Model List 1 1 8KW router 2 Router bit library 3 TK3S AKI 4 DSP version 2 2 8 6A180903M 5 CutterServer version V4 2019 9 4 51 6 IBrightCut version V3 2019 9 10 194 7 D 9 10mm Stick for initialization 8 9 router bit with rings 9 Test file and configuration 4 Inspection before test running 4 1 Brush No brush on spindle when test run 4 2 Collet There must be router bit or sti...

Страница 5: ...et and outlet pipes 4 4 Check router cable Check router power controller shown in image 1 image 1 4 5 Check control cable Run testmillingcutter exe click START button Control cable is good if spindle running if not check the connectors 4 6 Check air circuit Main air pressure 0 8Mpa Air pressure for spindle collet 0 8Mpa Air pressure for Router bit library 0 6Mpa Air pressure for cooling 0 1Mpa ...

Страница 6: ...port 2 Set the parameter in testmill page click ON button spindle run click OFF button spindle closed set the rotation speed in software then spindle rotation speed changed accordingly shown in image 3 3 Do not stop during test run click Close button to finish test run image 3 5 Parameter setting Find extension parameter in Cutterserver shown in image4 Start Close MILL speed Sure Cancel ...

Страница 7: ... material thickness once when press the button on table 3 2 AKI mode TK model must be set 2 AKI model 2 2 model BK model should be set 2 AKI model 1 1model 4 Enable tool changing speed Control cleaning speed during tool change Tick it means select working speed use for normal running speed Untick it means select testing speed use for testing all speed is much lower than working speed 5 Turn on aut...

Страница 8: ...brush when cleaning cover control brush down compensation when cleaning the cover 8 Milling blade control way 1 8KW router use PC 350W router use C board 9 Change tool way 4041 auto change 4040 manual change 4064 3 6KW router 1kw router 1 8kw router 3 6kw router For change the router bit correction shifting 4040 Manual change make manual change material thickness detect 3060 350w No icon shown 10 ...

Страница 9: ...C SLC Press TC SLC button on table S Start L Loose C Clamp 1 One press brush down manual change page pop up in cutterserver shown in image 8 Remark The button here have same function as button on table 2 Two press The collet loose take router bit out 3 Three press Change router bit push to bottom release when clamp Click END in cutterserver page after change bit then brush move on Button for manua...

Страница 10: ...ON the following window pop up 1 Click Down brush the brush will go down use wrench to disassembly the bit 2 Click END in cutterserver page after change bit then brush move on Caution DO NOT use software during manual change router bit image 9 9 Router bit library shifting correction 9 1 Component Router bit distribution as follow ...

Страница 11: ...r Manual 8 Image 10 CutterServer Auto changer bit page select shifting correction router bit library will open automatically 9 bit position Positionin g Slot A Positionin g Slot B Positioning hole A Positioning hole B ...

Страница 12: ...ement button and tools movement Router control method 1 8KW router must select PC control Start auto change Select for current model if with auto changing Position for manual change If user find the bit not in router bit library when cutting move to this position and do manual change offset correction coordinate 1 left 2 right 3 up down 边 Up and down move step distance Front back left right Select...

Страница 13: ...o left side of slot change to step distance x0 1mm put paper between stick and left side of slot keep moving stick till paper can t move up and down then back 0 1mm change to step distance x0 01mm keep moving when paper can t be move up and down read the coordinate Read the coordinate and click 9 4 Read right coordinate of positioning slot A Set stick to the central position of slot make sure it f...

Страница 14: ...nate and click 9 6 Read back coordinate of positioning slot A Set stick to the central position of slot make sure it fully touches with each side of slot except bottom side Select step distance x 1mm move the stick approach to back side of slot change to step distance x0 1mm put paper between stick and back side of slot keep moving stick till paper can t move up and down then back 0 1mm change to ...

Страница 15: ...ing hole A B correction Open offset correction page again click the ICON behind of positioning hole A tool head will move to the top of positioning hole A and down slowly check if the 10mm stick could fit the hole completely if yes lift the tool head and correct positioning hole B offset After correct offset of AB coordinate then do auto change test If any offset during correction need to correct ...

Страница 16: ...running speed and test speed untick working speed in extension parameter then it will be test speed 10 2 Router bit library initialization 1 Select router head and click CT ICON select modify router bit page router bit library will open 2 Put router bit into library select right bit number in software with accordingly image 13 2 Other operation ...

Страница 17: ...and ER1 blade on current holder new router bit not allowed to put on this holder Means No 2 holder is not empty with router bit ER62 1 Means No 4 holder is empty and could set any router bit 4 Click SAVE after configure finished click OK to finish router bit library initialization after make sure all configuration correct ...

Страница 18: ...e 2 Move tool head to AKI position and down router bit to confirm 3 Write down current coordinate X Y then quit CT page 4 Choose system configuration AKI first AKI point move router head to X Y position 5 After click SAVE use AKI testing start adjust the cutting depth after confirm the position Tick Check sensor before adjustment when first adjustment Use finger to shade the AKI back and forth aft...

Страница 19: ...ring bit when test coincide of router bit and pen 2 Open coincide test file shown in image 18 3 Output the file and cut modify the offset parameter to correct position shown in image 19 Remarks Do not modify router head offset because it will affect the AKI position router change position etc ...

Страница 20: ...button perform automatic tool change observe whether each milling cutter blade is changing normally If it is dangerous press the emergency stop button immediately Testing method Open the test data in IBrightCut including 9 blade automatic tool change data use manual to start cutting such as image 20 ...

Страница 21: ...is a very important and critical component For detailed instructions please refer to the cleaner independent instruction manual The following are detailed instructions and tips for vacuum cleaners and equipment 13 1 Dust cleaner and Router linkage In the 1 8KW Router with auto bit changing system Dust cleaner is linked with router operation Dust cleaner start running when Router works no need open...

Страница 22: ... after cutting the vacuum cleaner is closed during the router bit changing 13 3 Others The main function of the vacuum cleaner is to clean the Scraps from the materials in milling processing It can also clean the cutting table and surrounding debris The specific operations are as follows Remove the vacuum cleaner hose install the ground brush and open the vacuum cleaner control switch on the desk ...

Страница 23: ...er User Manual 20 14 Software 14 1 Material library The material library management system window is shown in image 21 image 21 14 2 Material Add modify and delete material and material classification information ...

Страница 24: ... modify and delete cutting Program based on existing materials image 23 Find Material Find Fuzzy search existing Program by entering part of the material name Material thickness Find The existing Program can be searched by inputting the material thickness ...

Страница 25: ...ng tool Select cutting tool for current material Cutting blade Select cutting blade for current material Blade parameter The parameter information of the currently selected blade can only be viewed Cutting parameter Set the main cutting parameter for current material 15 IBrightCut Material library loading Select Material Settings click on the current material TEST_8 pop up the material selection d...

Страница 26: ...rrent layer If the machine includes the automatic tool change function when blades of multiple layers are inconsistent the tool will be automatically changed the blade with is the recommended blade in the material library 2 Cutting step the depth of each knife falling in cutting ...

Страница 27: ...e g 6mm blade to cut 100 100mm rectangle No compensation Inward offset Outward offset Figure 27 Approximation method polyline arc 6mm Router Cutting path100 100mm The actual cut inner contour size is 94 94mm The actual outer contour size is 106 106mm 6mm Router Inward offset is generally used to retain the outer contour dimension the outer contour size is 100 100mm 6mm Router The inward offset is ...

Страница 28: ...e no compensation mode Automatic tool setting compensation The current blade compensation value range 6 35 Speed Controls the spindle rotating speed range 10000 50000r min Cutting speed falling speed Control the cutting speed the maximum speed can not be bigger than the speed set in CutterServer Cutting acceleration knife falling acceleration Control the cutting speed during cutting Export Export ...

Страница 29: ...ile to start cutting 17 Blade Milling cutters can be used for acrylic milling engraving chamfering etc Different functions and materials require different Router blades image 29 Place the blades in order recommend blades refer material library and cutting file image 30 ...

Страница 30: ...l cannot be started Solution Open the computer management device manager USB serial COM number which matches the serial port number of the cutter in CutterServer 18 3 Router cannot start Fault When using the milling tool the milling tool does not work and Alarm the error 53 router fault Solution Reconnect the cutter alarm line 18 4 Software serial port in dark status Fault Under the Win10 system t...

Страница 31: ...ool library Fault Because it is 6 3 model in the 9 tool holder library the 6 common tool holders are smaller than 3 chamfering tool holders and the normal blade will fall into the large tool holder Solution Clip the blade with tweezers 19 Software Update 19 1 Serial port connection After updating the software you need to reconfigure the Cutterserver serial port 19 2 Interface configuration Configu...

Страница 32: ...oes not guarantee any technical documentation and IECHO is not responsible for any misunderstandings that may be caused by users of this technical documentation The products purchased by the user have any discrepancies with this technical document and IECHO reserves the right of final interpretation IECHO international free after sales service hotline 400 119 1990 ...

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