SQUIRE
PLUS
2
OPERATIONS
MANUAL
PROCESS & PACKAGING, INC.
P
AGE
120
OF
125
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the washing process to determine if you need to drain some detergent and introduce fresh
water and detergent to maintain correct Ph.
The Drain Valve seals the pipe entirely, while the Bleed Valve allows a small dribble of
liquid to escape. Having both open drains the tank in short order, while with the Bleed
Valve closed, it allows small amounts of detergent water to escape, in order to maintain
Ph. levels when it’s diluted over long periods of wash time.
21. Do one of the following to continue:
•
To
W
ASH
A
N
EW
K
EG
- Return to
STEP
#10
, above
•
To
E
ND
T
HIS
P
ROCESS
- Go to
STEP
#21
, below
•
To
F
ILL
T
HE
K
EG
- Go down to the
K
EG
F
ILLING
S
EQUENCE
22. The
End-Of-Day
process begins
23. Turn off
Detergent Pump
and
Sterilant Supply
24. Turn off the machine water, CO
2
or Nitrogen, Air purge, and product supplies
25. Empty
Detergent Tank
by opening both
Bleed
and
Drain
valves
26. Flush out with cold water
W
ARNING
:
N
EVER
get electrical panel interiors, such as
the
MCC Panel, Control Panel,
or the Heater Control, wet.
27. Clean the outer surfaces of the Squire:
d. Wash with warm soapy water
e. Scrub with a soft brush to clean surfaces
f. Rinse Squire by hose with LOW water pressure
28. Air dry or wipe down with chamois or other soft cloth
29. On the drain pipe valves, close the
Drain Valve
(top-most)
30. The system is ready for a new day
R
EJECTED
K
EG
O
CCURRENCE
This does not happen often and is typically an issue with the
Infrared Liquid Sensor
, as described
in
T
ROUBLESHOOTING
.
1. The
PLC
will stop, “rejecting” the current keg, and ending the entire sequence
2. The sequence lamp will continuously flash to warn the operator of an error
3. Operator resolves issue and presses
S
TOP
button to acknowledge and shut off warning
4. Pressing
S
TART
causes the process to begin from step
#12
above
K
EG
F
ILLING
S
EQUENCE
1. Ensure the
Control Panel Rack/CIP
switch is set to
RACK
2. Ensure the
Drain
valve is open and
CIP Return
valve is closed
3. Place a keg upright on the floor or pallet
4. Place Product filling coupler on keg
(Handle fully down opens to keg)
•
Depress the handle and push down until it’s in the locked down position
5. Press
Racker
Start
button
•
Pump is primed and PLC controlled fill begins
6. Set
Back Pressure Regulator
(FOB) to pressure desired, + 20 psi
(if 15 is needed, set to 35)
•
The regulator only functions during a fill
•
(FOB = Foam Off Beer Back Pressure Regulator)
•
At least 15 psi should be maintained in the keg to prevent beer foaming
•
IDD suggests setting the pressure regulator to 35 psi
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