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AfiMilk MPC

 Installation Manual   

7

 

Milk Meter Calibration  

Afimilk MPC 

is calibrated in the factory to ensure milk measurement results within the 

required accuracy ranges. However, since installation environment may affect milk 
measurement accuracy, 

Afimilk MPC

 requires calibration at installation.   

Three calibration procedures are described in this chapter:  

1.

 

Calibrating Electrodes   

2.

 

Air intake compensation  

3.

 

Accuracy adjustments 
(on farm calibration) 

7.1

 

Calibrating Electrodes  

Three electrodes in the milk meter 

body are the measuring probes of the 
meter.  Although electrodes are 
calibrated at the factory, cable and 
connection resistance may affect their 
accuracy. Electrodes calibration 
compensates for resistance of the lines 
and therefore, it is necessary to 
calibrate the milk meter after 
installation.  

Electrodes calibration procedure is 

performed with a 100Ω (±0.1%) 

resistor. During calibration, the 
resistor is connected between 
electrodes to test and calibrate them. 
Afimilk offers a calibration tool for the 
technician incorporating the resistor 
and probes for hooking to the 
electrodes (See below).   
  

7.1.1

 

Milk Meter Electrodes Calibration tool  

The easy to use calibration tool is built of an encased resistor 
connected to two socket connectors used for plugging on the 
calibrated electrodes.  

 

 

  

Содержание Afimilk MPC version 4

Страница 1: ......

Страница 2: ...r value via communication 9 7 3 Accuracy Adjustment 10 7 3 1 Use of bulk tank and fine adjustment and references by water test 11 7 3 1 1 Equipment and water test preparation and description 12 7 3 1...

Страница 3: ...the meter Although electrodes are calibrated at the factory cable and connection resistance may affect their accuracy Electrodes calibration compensates for resistance of the lines and therefore it i...

Страница 4: ...ectrodes 3 Ensure that the meter is in wash mode illuminated cleaning key indicator 4 Press to access electrode calibration mode AdJt appears on the display panel 5 Press H is displayed represents the...

Страница 5: ...sh LED illuminated 2 Type 2580 and press to access programming mode 3 Press Group access number 4 to enter Calibration Group 4 Scroll down to oA Operating Electrode 5 oA is displayed represents the ca...

Страница 6: ...parts of used milking clusters 2 Ensure an open air orifice in each cluster 3 Check the vacuum lines Clean and drain 4 Check the milk meter power supply voltage at the last milking point of each parl...

Страница 7: ...he air orifice in the cluster 4 Connect the air gauge as illustrated in Figure 12 below The lower port of the air gauge is connected to the claw via a short 5 8 inch hose connector The top outlet port...

Страница 8: ...raph Adjusting G and or H parameter value or via the AfiControl interface mentioned in paragraph Adjusting the G and or H parameter value via communication 7 2 4 Adjusting G and or H parameter value o...

Страница 9: ...d H parameters values is via the AfiControl interface As explained below you may change the value of each milking point individually OR set a uniform value to ALL the milk meters To change the G and H...

Страница 10: ...n bulk tank vs milk measurements with fine adjustment with a water test minimal required for official recording Based on the comparison the G parameter is set equal for all meters A water test is fulf...

Страница 11: ...and clean o Clean air line is drained of water milk meter solenoid air inlet is properly connected to the clean air line and to the vacuum supply o Test the vacuum level and stability Ensure vacuum le...

Страница 12: ...ipped with 7 8 inlet and vacuum ports Manual vacuum shut off valve placed between the milk line and the hose connected to the collection bucket Suction pipe with an inlet hole of 3 5mm which allows a...

Страница 13: ...ting the equipment Prior to the water test the equipment sucking pipe and air inlet needs to be tested and confirmed for running the desired water flow rate for the test 4 1 LPM and for precise air in...

Страница 14: ...ms of table salt in each liter of water Stir carefully to ensure that all salt is dissolved Measure the conductivity of the solution using a conductivity meter see picture on the right The target is t...

Страница 15: ...ree measurements should differ no more then 0 2 kg If so re test and replace one or more existing measurements Conduc Conduc Meter G value Display Unster Diff tivity afwijking Display Unster Diff tivi...

Страница 16: ...routine test based on the calibration test Conduc Conduc Conduc Calculated Meter G value Display Unster Diff tivity afwijking Display Unster Diff tivity Display Unster Diff tivity Diff Deviation G val...

Страница 17: ...ter solenoid air inlet is properly connected to the clean air line and to the vacuum supply o Test the vacuum level and stability Ensure vacuum level above 30 kPa 7 3 2 1 Collecting the Milk into a Mi...

Страница 18: ...ccuracy calculation is performed for each milk meter Statistical calculation is done for each reading and corresponding weigh scale measurement for calculating the difference as a percentage value bet...

Страница 19: ...d for measuring milk rather than water the deviations between water measurements and the scaling of the fluid are the baseline tested rather than ultimate accuracy of measurements as calculated in mil...

Страница 20: ...11 7 12 36 11 76 0 60 11 8 0 61 11 75 8 50 40 12 10 11 40 0 70 11 7 12 18 11 46 0 72 11 7 0 71 11 70 9 52 40 12 14 11 46 0 68 11 6 12 16 11 50 0 66 11 6 0 67 11 60 10 51 40 12 06 11 36 0 70 11 5 12 1...

Страница 21: ...bber parts upper and lower gaskets diaphragm and valve gaskets as recommended and flawless and clean o Drain the clean air line of water milk meter solenoid air inlet is properly connected to the clea...

Страница 22: ...ge all of the DIF deviations for each Milk Meter Change the value of G parameter per calculated average deviation If the result is negative Milk meter reading is lower than the actual weight the calcu...

Страница 23: ...still is deviating the meter has to be replaced 7 3 3 3 Setting the reference value by water test An initial water test is performed after installation of the milk meters after calibration of the sys...

Страница 24: ...11 26 0 82 11 7 12 36 11 56 0 80 11 8 0 81 11 75 8 50 58 12 10 11 40 0 70 11 7 12 18 11 46 0 72 11 7 0 71 11 70 9 52 60 12 14 11 46 0 68 11 6 12 16 11 50 0 66 11 6 0 67 11 60 10 51 42 12 06 11 36 0 70...

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