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17  

  

  

AfiMilk MPC

 Installation Manual   

 

 

7.3.2

 

Milk test for calibration and reference values  by water test 

This test is performed by collecting milk of individual cows  into a bucket, measuring it and 

comparing the amount with the reading of the milk meter. Then, statistical deviation 
calculations are done to indicate the accuracy level of the device.  

It is very important to carry out a proper scaling procedure to ensure accurate scaling in 

accordance with regulations.   

To carry out the scaling procedure, an electronic weighing scale and a few milk buckets are 

required. This chapter describes the correct procedure of scaling and statistical calculations. 
If deviations in measurements are found, correct those by adjusting G&H values as 
described above.   

Before performing the test the following parlor tests and checks should be carried 

out: 

o

 

Milk meters are cleaned properly. Verify functionality and operation of each unit. 

o

 

Consumable rubber parts (upper and lower gaskets, diaphragm and valve gaskets) 
are replaced as recommended, and seem flawless and clean. 

o

 

Clean air line is drained of water, milk meter solenoid air inlet is properly connected 
to the clean air line and to the vacuum supply. 

o

 

Test the vacuum level and stability. Ensure vacuum level above 30 kPa. 

 

7.3.2.1

 

Collecting the Milk into a Milk Bucket  

Per international regulations the following rules are adopted for scaling:    

o

 

Multiple attachments measurements are 

not

 included in the statistics.  

o

 

Only milking claw air admission is allowed. Tests may not be valid if liners cracks or 
piping holes allow additional air intake by the system. Furthermore, tests where 
liner slippage or large udder causing squawks (liner slip) occurs are also rejected.    

Vacuum level (kPa)

Parlor:  Harringbone (2x5)

- at reference determine 

42,0

Date: 

- this routine test

Nr.

G-value H-value Air intake Ref.value Cond. Display Unster Diff.

Display Unster Diff.

Conclusion Remarks

1

53

40

9

0,83

11,8

0,00

0,00

2

54

40

9

0,83

11,7

0,00

0,00

3

55

40

9

0,83

11,7

0,00

0,00

4

47

40

9

0,69

11,8

0,00

0,00

5

53

40

9

0,83

11,6

0,00

0,00

6

53

40

9

0,83

11,9

0,00

0,00

7

53

40

9

0,83

11,7

0,00

0,00

8

53

40

9

0,83

11,7

0,00

0,00

9

54

40

9

0,83

11,6

0,00

0,00

10

53

40

9

0,83

11,6

0,00

0,00

Afimilk MPC Periodic Routine test

Farm:

1265897

Technical check

Farm tesing

Hygienic check

Cow road

G-/H-value check

Performer: 

Cow city

Against ref. val.: One test: limit 0,1 kg; two tests: avg 0,2 kg

Содержание Afimilk MPC version 4

Страница 1: ......

Страница 2: ...r value via communication 9 7 3 Accuracy Adjustment 10 7 3 1 Use of bulk tank and fine adjustment and references by water test 11 7 3 1 1 Equipment and water test preparation and description 12 7 3 1...

Страница 3: ...the meter Although electrodes are calibrated at the factory cable and connection resistance may affect their accuracy Electrodes calibration compensates for resistance of the lines and therefore it i...

Страница 4: ...ectrodes 3 Ensure that the meter is in wash mode illuminated cleaning key indicator 4 Press to access electrode calibration mode AdJt appears on the display panel 5 Press H is displayed represents the...

Страница 5: ...sh LED illuminated 2 Type 2580 and press to access programming mode 3 Press Group access number 4 to enter Calibration Group 4 Scroll down to oA Operating Electrode 5 oA is displayed represents the ca...

Страница 6: ...parts of used milking clusters 2 Ensure an open air orifice in each cluster 3 Check the vacuum lines Clean and drain 4 Check the milk meter power supply voltage at the last milking point of each parl...

Страница 7: ...he air orifice in the cluster 4 Connect the air gauge as illustrated in Figure 12 below The lower port of the air gauge is connected to the claw via a short 5 8 inch hose connector The top outlet port...

Страница 8: ...raph Adjusting G and or H parameter value or via the AfiControl interface mentioned in paragraph Adjusting the G and or H parameter value via communication 7 2 4 Adjusting G and or H parameter value o...

Страница 9: ...d H parameters values is via the AfiControl interface As explained below you may change the value of each milking point individually OR set a uniform value to ALL the milk meters To change the G and H...

Страница 10: ...n bulk tank vs milk measurements with fine adjustment with a water test minimal required for official recording Based on the comparison the G parameter is set equal for all meters A water test is fulf...

Страница 11: ...and clean o Clean air line is drained of water milk meter solenoid air inlet is properly connected to the clean air line and to the vacuum supply o Test the vacuum level and stability Ensure vacuum le...

Страница 12: ...ipped with 7 8 inlet and vacuum ports Manual vacuum shut off valve placed between the milk line and the hose connected to the collection bucket Suction pipe with an inlet hole of 3 5mm which allows a...

Страница 13: ...ting the equipment Prior to the water test the equipment sucking pipe and air inlet needs to be tested and confirmed for running the desired water flow rate for the test 4 1 LPM and for precise air in...

Страница 14: ...ms of table salt in each liter of water Stir carefully to ensure that all salt is dissolved Measure the conductivity of the solution using a conductivity meter see picture on the right The target is t...

Страница 15: ...ree measurements should differ no more then 0 2 kg If so re test and replace one or more existing measurements Conduc Conduc Meter G value Display Unster Diff tivity afwijking Display Unster Diff tivi...

Страница 16: ...routine test based on the calibration test Conduc Conduc Conduc Calculated Meter G value Display Unster Diff tivity afwijking Display Unster Diff tivity Display Unster Diff tivity Diff Deviation G val...

Страница 17: ...ter solenoid air inlet is properly connected to the clean air line and to the vacuum supply o Test the vacuum level and stability Ensure vacuum level above 30 kPa 7 3 2 1 Collecting the Milk into a Mi...

Страница 18: ...ccuracy calculation is performed for each milk meter Statistical calculation is done for each reading and corresponding weigh scale measurement for calculating the difference as a percentage value bet...

Страница 19: ...d for measuring milk rather than water the deviations between water measurements and the scaling of the fluid are the baseline tested rather than ultimate accuracy of measurements as calculated in mil...

Страница 20: ...11 7 12 36 11 76 0 60 11 8 0 61 11 75 8 50 40 12 10 11 40 0 70 11 7 12 18 11 46 0 72 11 7 0 71 11 70 9 52 40 12 14 11 46 0 68 11 6 12 16 11 50 0 66 11 6 0 67 11 60 10 51 40 12 06 11 36 0 70 11 5 12 1...

Страница 21: ...bber parts upper and lower gaskets diaphragm and valve gaskets as recommended and flawless and clean o Drain the clean air line of water milk meter solenoid air inlet is properly connected to the clea...

Страница 22: ...ge all of the DIF deviations for each Milk Meter Change the value of G parameter per calculated average deviation If the result is negative Milk meter reading is lower than the actual weight the calcu...

Страница 23: ...still is deviating the meter has to be replaced 7 3 3 3 Setting the reference value by water test An initial water test is performed after installation of the milk meters after calibration of the sys...

Страница 24: ...11 26 0 82 11 7 12 36 11 56 0 80 11 8 0 81 11 75 8 50 58 12 10 11 40 0 70 11 7 12 18 11 46 0 72 11 7 0 71 11 70 9 52 60 12 14 11 46 0 68 11 6 12 16 11 50 0 66 11 6 0 67 11 60 10 51 42 12 06 11 36 0 70...

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