Dummy Plug
SCON
First Step Guide
Ninth Edition
Thank you for purchasing our product.
Make sure to read the Safety Guide and detailed Instruction Manual (DVD) included with the product in addition to
this First Step Guide to ensure correct use. This Instruction Manual is original.
•
Using or copying all or part of this Instruction Manual without permission is prohibited.
•
The company names, names of products and trademarks of each company shown in the sentences are registered trademarks.
Product Check
This product is comprised of the following parts if it is of standard configuration.
If you find any fault in the contained model or any missing parts, contact us or our distributor.
1. Parts (The option is excluded.)
No.
Part Name
Model
Reference
1 Controller
Main
Body
Refer to “How to read the model plate”,
“How to read controller model”
Accessories
SMSTB2.5/5-ST-5.08AU (Maker: Phoenix Contact)
Enclosed in CA/CB/C Type
DeviceNet Specifications
MSTB2.5/5-STF-5.08AUM (Maker: Phoenix Contact)
Enclosed in CAL Type
SMSTB2.5/5-ST-5.08AU CA (Maker: Phoenix Contact) Enclosed in CA/CB Type
MSTB2.5/5-STF-5.08AU CAL (Maker: Phoenix Contact) Enclosed in CAL Type
CC-Link Specifications
(Enclosed in terminal
resistance)
MC1.5/5-ST-3.81
C (Maker: Phoenix Contact) Enclosed in C Type
PROFIBUS-DP Specifications
Prepare D-sub 9-pin (female) connector.
CompoNet Specifications
Prepare flat cable connector dedicated for CompoNet.
MECHATROLINK-
Ⅰ
/
Ⅱ
Specifications Connector recommended for MECHATROLINK-
Ⅱ
.
2
Fieldbus
Connector
MECHATROLINK-
Ⅲ
Specifications Flat cable recommended for MECHATROLINK-
Ⅲ
.
~750W Motor
FMC1.5/4-ST-3.5
(Maker: Phoenix Contact)
3 System I/O Plug
3000W~Motor
FMC1.5/6-ST-3.5
(Maker: Phoenix Contact)
4 Power Supply Plug for Brake
MC1.5/2-ST-3.5
(Maker: Phoenix Contact)
Applicable Cable Size
1.25mm
2
to 0.5mm
2
(AWG16 to 20)
~750W Motor
MSTB2.5/6-STF-5.08
(Maker: Phoenix Contact)
Applicable Cable Size
Controller: 0.75mm
2
(AWG18)
Motor: 2.0mm
2
(AWG14)
5
AC Power
Supply Plug
3000W~Motor
PC5/6-STF-7.62
(Maker: Phoenix Contact)
Applicable Cable Size
Controller: 0.75mm
2
(AWG18)
Motor: 3.3mm
2
(AWG12)
6 Absolute
Battery
AB-5
Enclosed in Absolute Type
(Excluded for battery-less
absolute)
7 Dummy
Plug
DP-5
Enclosed in SCON-CGAL/CGB
8
External Regenerative Resistor Unit
Connecting Plug (3000W~ Motor)
GIC2, 5/2-STF-7.62
(Maker : Phoenix Contact)
Applicable Cable Size
0.75mm
2
(AWG18)
9 Connector for Multi Function
Plug:10114-3000PE, Shell:10314-52F0 (Maker : 3M) Enclosed in Servo Press Type
10 First Step Guide
11 Instruction Manual (DVD)
12 Safety
Guide
2. Teaching Tool (Option)
A teaching tool such as PC software is necessary when performing the setup for position setting, parameter setting, etc.
that can only be done on the teaching tool. Please prepare either of the following teaching tools such as PC software.
(Note) TB-01/01D/01DR are not applicable for CC-Link IE.
No.
Part Name
Model
1 PC Software (RS232C converter adapter and external equipment communication cable are included)
RCM-101-MW
2 PC Software (USB converter adapter, USB cable and external equipment communication cable are included)
RCM-101-USB
3 Touch Panel Teaching TB-01(Standard/with dead-man switch attached on the left/with dead-man switch attached on the right)
TB-01/01D/01DR
4 Touch Panel Teaching TB-02 (Standard/with dead-man switch attached)
TB-02/02D
5 Data
Setter
TB-03
TB-03
3. Instruction manuals related to this product, which are contained in the Instruction manual (DVD).
No.
Name
Manual No.
1 SCON-C Controller Instruction Manual
ME0161
2 SCON-CA/CAL/CGAL Controller Instruction Manual
ME0243
3 SCON-CB/CGB Controller Instruction Manual/Servo Pressing Function Instruction Manual
ME0340/ME0345
4 CC-Link (Remote I/O Type) Instruction Manual (for SCON-C)/(For excluding SCON-C)
ME0123/ME0254
5 DeviceNet (Remote I/O Type) Instruction Manual (for SCON-C)/(For excluding SCON-C)
ME0124/ME0256
6 PROFIBUS-DP (Remote I/O Type) Instruction Manual (for SCON-C)/(For excluding SCON-C)
ME0153/ME0258
7 CompoNet Instruction Manual (For excluding SCON-C)
ME0220
8 MECHATROLINK Instruction Manual (For excluding SCON-C)
ME0221
9 MECHATROLINK-
Ⅲ
Instruction Manual (for SCON-CA)
ME0317
10 CC-Link IE Instruction Manual
ME0389
11 PC Software
RCM-101-MW/ RCM-101-USB Instruction Manual
ME0155
12 Touch Panel Teaching
TB-01/TB02/TB03 Position Controller Instruction Manual
ME0324/ME0355/ME0376
4. How to read the model plate
5. How to read controller model
Basic Specifications
List of Specifications
SCON-C/CA/CB/CGB
Item
Less than 400W
400 to 750W
3000 to 3300W
SCON-CAL/CGAL
Corresponding Motor Capacity
12W to 399W
400W to 750W
3000 to 3300W
12W to 200W
Power-supply Voltage
Single-Phase
100 to 115V AC
Single-Phase
200 to 230V AC
(Power-supply
Fluctuation ±10% or less)
Single-Phase
200 to 230V AC
(Power-supply
Fluctuation ±10% or less)
Three-Phase
200 to 230V AC
(Power-supply
Fluctuation ±10% or less)
Single-Phase
100 to 115V AC
Single-Phase
200 to 230V AC
(Power-supply Fluctuation
±10% or less)
Power-supply Voltage 100V
AC
Rush
Current
*1
Power-supply Voltage 200V
AC
30A (Controller side),
80A (Drive side)
30A (Controller side),
80A (Drive side)
40A (Controller side),
40A (Drive side)
30A (Controller side),
80A (Drive side)
3.0mA 3.5mA
3.0mA
Leak Current
*2
Primary side when noise filter is connected to power supply line
Load Capacity, Heat Generation
Refer to Power Capacity and Heat Generation
Power Supply Frequency
50/60Hz
PIO Power Supply
*3
24V
DC±10%
Power Supply for Electromagnetic Brake
(for actuator equipped with brake)
24V DC±10% 1A (MAX.)
(supplied from external equipment)
24V DC±10%
0.1A (MAX.)
(Note) Necessary to
supply 1.5A (max.) to
actuator separately
24V DC±10%
1A (MAX.)
Transient Power Cutoff Durability
SCON-C
:
10ms (50Hz), 8ms (60Hz)
SCON-CA/CB/CGB
:
20ms (50Hz), 16ms (60Hz)
20ms (50Hz),
16ms (60Hz)
Motor Control System
Sine Wave PWM Vector Current Control
Corresponding Encoder
•
Incremental Serial
•
Absolute Serial
•
ABZ (UVW) Parallel
•
Battery-less Absolute
•
Incremental Serial
•
Absolute Serial
Encoder Resolution
•
Battery-less Absolute (ISB): 131072 pulse/rev
•
Battery-less Absolute (RCS2/3): 16384 pulse/rev
* In any models other than above, refer to instruction manual of each actuator.
Actuator Cable Length
MAX. 20m
Serial Communication Interface
RS485 : 1CH … based on Modbus Protocol RTU/ASCII Speed : 9.6 to 230.4Kbps
Control available with serial communication in the modes other than the pulse train
PIO
Specifications
Signal I/O dedicated for 24V DC (selected from NPN/PNP) … Input 16 ports max.,
output 16 ports max.
External Interface
(Each the dedicated
controller)
Fieldbus
Specifications
DeviceNet, CC-Link, PROFIBUS-DP, CompoNet *, MECHATROLINK-
Ⅰ
/
Ⅱ
*,
EtherCAT *, EtherNET/IP *, PROFINET IO *, MECHATROLINK-
Ⅲ
*, CC-Link IE *
(* Some types cannot connect it.)
PIO MAX.
10m
RS485
Total cable length 100m or less.
Cable Length
Fieldbus
Refer to each Fieldbus specification
Data Setting and Input
PC Software, Touch Panel Teaching, Teaching Pendant, Data Setter
Data Retention Memory
C
: Saves position data and parameters to non-volatile
memory (There is 100,000 times in number of
writing)
CA/CB/CGB: Saves position data and parameters to non-volatile
memory (There is no limitation in number of writing)
Saves position data
and parameters to
non-volatile memory
(There is no limitation
in number of writing)
Number of Positions
768 points (Changing on the selection in operation mode)
Feedback Pulse
(Dedicated for Servo Press
Specifications)
CB/CGB Type : Differential System (Line Driver System)
MAX. 2.5Mpps
Common
: Open Collector Type 500Kpps max. (under
condition JM-08 is used)
SCON-C/CA/CB/CGB
Item
Less than 400W
400 to 750W
3000 to 3300W
SCON-CAL/CGAL
LED Display
(mounted on Front Panel)
PWR (green) : Controller in normal condition,
SV (green)
: Servo ON,
ALM (orange) : Alarm generated,
EMG (red)
: Emergency Stop,
WRG (orange): Warning generated (only CAL/CGAL Type)
Electromagnetic Brake Compulsory
Release Switch (mounted on Front Panel) Switching NOM (standard)/BK RLS (compulsory release)
Insulation Resistance
500V DC 10M
Ω
or more
Insulation Strength
1,500V AC for 1 min. (Note) Withstand voltage of force control loadcell is 50V DC
Surrounding Air Temperature
0 to 40
°
C
Surrounding Humidity
85%RH or less (non-condensing)
Surrounding Environment
[Refer to Installation Environment]
Surrounding Storage Temperature -20 to 70°C (non-condensing)
Surrounding Storage Humidity
85% or less (non-condensing)
Envi
ro
nm
ent
Vibration Durability
XYZ Each direction 10 to 57Hz Pulsating amplitude 0.035mm (continuous)
0.075mm (intermittent)
57 to 150Hz 4.9m/s
2
(continuous) 9.8m/s
2
(intermittent)
Mass
SCON-C:
Approx. 800g
SCON-CA/CB/CGB:
Approx. 900g
SCON-C:
Approx. 1000g
SCON-CA/CB/CGB:
Approx. 1200g
Approx. 2800g
Approx. 560g
Cooling Method
Natural air-cooling
Forced Air Cooling
Forced Air Cooling
Forced Air Cooling
External Dimensions [mm]
58W
×
194H
×
121D 72W
×
194H
×
121D 92.7W
×
300H
×
187.7D 49W
×
158H
×
116D
Power Capacity and Heat Generation
Rated Power Capacity
=
Motor Power Capacity
+
Control Power Capacity
Peek Max. Power Capacity
=
Peek Max. Motor Power Capacity
+
Control Power Capacity
Actuator Motor Type
Motor Power
Capacity
[VA]
Peek Max.
Motor Power
Capacity [VA]
Control Power
Capacity
[VA]
Rated Power
Capacity
[VA]
Peek Max.
Power Capacity
[VA]
Heat
Generation
[W]
12
41 123
89 171 30
20
26 78
74 126 30
30D
(Excluding
RS)
46 138
94 186 31
30R (for RS)
138
414
186
462
33
60
138 414
186 462 33
60
(RCS3-CTZ5)
197 591
245 639 32
100 234 702
282 750 35
100S
(LSA)
283 851
331 899 36
150 328
984
376
1032
37
200 421
1263
469
1311
38
200(DD) 503 1509
551 1557 7.5
200S
(LSA excluding LSA-N15H)
486 1458
534 1506 38
200S
(LSA-N15H)
773 2319
821 2367 56
300S
(LSA) 662 1986
710 2034 40
400
920 2760
968 2808 45
400
(RCS3-CT8)
1230 3690
1278 3738 47
600 1164
2328
1212
2376
56
600
(DD) 1462 4386
1510 4434 20.8
750 3042
3090
750S
1521
4563
1569
4611
58
3000 5657
16970
5705
17018
180
3300 6014
18041
48
6062 18099 182
RS : Rotary Shaft LSA : Linear Actuator DD : Direct Drive Motor
Selection of Circuit Interrupter
•
3 times of the rated current may flow to the controller during the acceleration/deceleration. Select an interrupter that
does not trip with this value of current. If a trip occurs, select an interrupter that possesses the rated current of one
grade higher. (Refer to the operation characteristics curves in the product catalog.)
•
Select an interrupter that does not trip with the in-rush current. (Refer to the operation characteristics curves in the
product catalog.)
•
Consider the current that enables to cutoff the current even when a short circuit current is flown for the rated cutoff
current.
Rated Interrupting Current
>
Short Circuit Current
=
Primary Power Capacity / Power Voltage
Consider margin for the rated current on the circuit breaker.
●
For ~750W Motor
Rated Current for Circuit Interrupter
>
(Rated Motor Power Capacity [VA]
+
Control Power Capacity [VA]) / AC Input Voltage
×
Safety Margin (reference 1.2 to 1.4 times)
●
For 3000~3300W Motor
Rated Current for Circuit Interrupter
>
(Rated Motor Power Capacity [VA]
+
Control Power Capacity [VA]) / AC Input Voltage
×
Safety Margin (reference 1.2 to 1.4 times) /
√
3
External Dimensions
SCON-C/CA/CB/CGB (For ~750W Motor)
Less than 400W
400 to 750W
Applicable to Fieldbus
Model
Serial number
In Absolute Battery Attachment
(Absolute Encoder Type)
In Absolute Battery Attachment
(Absolute Encoder Type)
Side View (Common)
Warning : Operation of this equipment requires detailed installation and operation instructions which are
provided on the DVD Manual included in the box this device was packaged in. It should be retained
with this device at all times.
A hardcopy of the Manual can be requested by contacting your nearest IAI Sales Office listed at
the back cover of the Instruction Manual or on the First Step Guide.
S C O N - C A - 2 0 I H A - N P - 3 - 1 - D N - * *
<Series>
<Type>
C
: Standard Type
CA
: High Performance Type
CB :
High
Performance
Type
CGB : Safety Category Compliant Type
CAL : Small Type CGAL: Safety Category Compliant Type
<Actuator Characteristics>
[Motor Type] * For SCON- CAL/CGAL, 200W or Less
12
: 12W
200S : 200W (LSA)
20
: 20W
300S : 300W (LSA)
30D : 30W (Excluding RS)
400 : 400W
30R : 30W (for RS)
600 : 600W
60
: 60W
750 : 750W
100 : 100W
750S : Equipped with loadcel
100S : 100W (LSA)
RCS2-RA13R l
150 : 150W 3000
: 3000W
200 : 200W 3300 : 3300W
<Encoder Type>
I : Incremental A : Absolute G : Spurious Absolute
(Note 1)
WAI : Battery-less Absolute (Incremental)
(Note 3)
<Option>
No Indication : Standard Type
I : Index Absolute Type (DD)
(Note 1)
HA : High Acceleration/Deceleration Type
M : Multi-Rotation Absolute Type (DD)
(Note 1)
F :
Servo
Pressing
Type
(dedicated for servo press actuators)
<Identification for IAI use only>
* There is no identification in some cases.
<Type of Installation (dedicated for SCON-CAL/CGAL)>
Not Specified : Screw Attachment Type
DN : DIN Rail Mounting Type
<Power-supply Voltage>
1 : Single-Phase 100V AC
2 : Single-Phase 200V AC
3 : Three-Phase 200V AC
<I/O Cable Length>
0 : Equipped with no cable 2
:
2m
3 : 3m (Standard)
5 : 5m
<I/O Type>
NP : NPN Specification (Sink Type) (Standard) ML : MECHATROLINK-
Ⅰ
/
Ⅱ
Connection Type
(Note 2)
PN : PNP Specification (Source Type)
ML3 : MECHATROLINK Connection-
Ⅲ
(Motion) Type
(Note 1)
DV : DeviceNet Connection Type
EC : EtherCAT Connection Type
(Note 2)
CC : CC-Link Connection Type
EP : EtherNet/IP Connection Type
(Note 2)
PR : PROFIBUS-DP Connection Type
PRT : PROFINET-IO Connection Type
(Note 2)
CN : CompoNet Connection Type
(Note 2)
CIE : CC-Link IE Connection Type
(Note 3)
(Note 1) Specified only for SCON-CA/CB/CGB
(Note 2) Except for SCON-C
(Note 3) Specified only for SCON-CB/CGB
DeviceNet Connector
CA/CB/C Type
CAL Type
CC-Link Connector
CA/CB Type
CAL Type
C Type
DA DB DG SLD
FG
CC-Link Terminal Resistance
Connector for Multi Function
System I/O Plug
~750W Motor 3000W~Motor
AC Power Supply Plug
~750W Motor 3000W~Motor
Brake Power
Supply Plug
Absolute Battery
Regenerative Resistor Unit
Connecting Plug
3000W~Motor
