RCS3 Actuator
Loadcell-equipped Rod Type
First Step Guide
Third Edition
Thank you for purchasing our product.
Make sure to read the Safety Guide and detailed Instruction Manual (DVD) included with the product in addition to
this First Step Guide to ensure correct use.
This Instruction Manual is original.
•
Using or copying all or part of this Instruction Manual without permission is prohibited.
•
The company names, names of products and trademarks of each company shown in the sentences are
registered trademarks.
Product Check
The standard configuration of this product is comprised of the following parts
.
If you find any fault or missing parts, contact your local IAI distributor.
1. Parts (Except with Option)
No.
Part Name
Model
Quantity
Remarks
1
Actuator Main Body
Refer to “How to read the model No.”
1
Accessories
2
Motor • Encoder Cable
(Note 1)
1
3
First Step Guide
1
4
Instruction Manual (DVD)
1
5
Safety Guide
1
Note 1 The motor/encoder cables refer to wiring for the applicable cables.
2. How to read the model plate
3. How to read the model No.
Note 1 Identification for IAI use only : It may be displayed for IAI use. It is not a code to show the model type.
Caution in Handling
1.
Handling of the Packed Product
Especially in the transportation and handling do not damage or drop as much as possible.
•
An operator should never attempt to carry a heavy package on their own.
•
If the shipping box is to be left standing, it should be in a horizontal position.
•
Do not step or sit on the package.
•
Do not put any load that may cause a deformation or breakage of the package.
2.
Handling in Unpacked Condition
[RA4R, RA6R, RA7R, RA8R, RA10R]
Do not carry an actuator by motor unit and a track cover area and the cable or attempt to move it by
pulling the cable.
•
Hold the body base when transporting the actuator out the package.
•
Do not hit or drop the product while carrying. Especially, pay attention to the side cover.
•
Do not give any excessive force to any of the sections in the actuator.
•
When transporting an actuator, check the weight and the center of gravity of the actuator in
instruction manual before lifting up on a crane. Pay attention to the center point of gravity as it
differs for each model.
Installation and Storage • Preservation Environment
1. Installation Environment
Do not use this product in the following environment.
In general, the installation environment should be one in which an operator can work without protective
gear.
Also make sure to keep enough work space necessary for maintenance.
•
Location exposed to radiant heat from a huge heat source such as the heat treatment
•
Location where the surrounding air temperature exceeds the range of 0 to 40
°
C
•
Location where condensation occurs due to abrupt temperature changes
•
Location where relative humidity exceeds 85%RH
•
Location exposed to direct sunlight
•
Location exposed to corrosive gases or combustible gases
•
Location exposed to significant amount of dust, salt or iron powder (outside of ordinary assembly
plant)
•
Location where water, and oil (includes oil mist and cutting fluid) or chemical is splashed
•
Location where the product main body receives vibration or hit impact
•
Location where the altitude of 2,000m or more
When using the product in any of the locations specified below, provide a sufficient shield.
•
Place subject to electrostatic noise
•
Location where exposed to the influence of strong electric or magnetic field
•
Location where exposed to the influence of ultraviolet or radiant rays
2. Storage • Preservation Environment
•
The storage and preservation environment should comply with the same standards as those for
the installation environment.
•
In particular, when the machine is to be stored for a long time, pay close attention to
environmental conditions so that no dew condensation forms. Unless specially specified,
moisture absorbency protection is not included in the package when the machine is delivered.
•
In the case that the machine is to be stored and preserved in an environment where dew
condensation is anticipated, take the condensation preventive measures from outside of the
entire package, or directly after opening the package.
•
For storage and preservation temperature, the machine withstands temperatures up to 60
°
C for
a short time, but in the case of the storage and preservation period of 1 month or more, control
the temperature to 50
°
C or less. Storage and preservation should be performed in the horizontal
condition. In the case it is stored in the packaged condition, follow the posture instruction if any
displayed on the package.
Names of the Parts
1. RA4R
Stroke [mm]
Model
Track Cover 1)
Track Cover 2)
RA4R
115 to 265
315 to 415
2. RA6R, RA7R
(Note) The profile of the track cover differs depending on the stroke.
Stroke [mm]
Type
Track Cover 1)
Track Cover 2)
RA6R
115 to 265
315 to 415
RA7R
120 to 270
320 to 520
3. RA8R
(Note) The profile of the track cover differs depending on the stroke.
Stroke [mm]
Type
Track Cover 1)
Track Cover 2)
RA8R
100 to 250
300 to 500
4. RA10R
(Note) The profile of the track cover differs depending on the stroke.
Stroke [mm]
Type
Track Cover 1)
Track Cover 2)
RA10R
100 to 200
250 to 500
Warning : Operation of this equipment requires detailed installation and operation instructions which are
provided on the DVD Manual included in the box this device was packaged in. It should be
retained with this device at all times.
A hardcopy of the Manual can be requested by contacting your nearest IAI Sales Office listed
at the back cover of the Instruction Manual or on the First Step Guide.
Model
Serial number
MODEL RCS3-RA6R-I-50-1.5-115-T2-P-LCT
SERIAL No. A00090266
MADE IN JAPAN
R C S 3 - R A 6 R -
I - 5 0 - 1 . 5 - 11 5 - T 2 - P - L C T - B - * *
Series
<Type>
Motor Reversing Type
RA4R, RA6R
RA7R, RA8R
RA10R, RA15R
RA20R
<Encoder Type>
I
: Incremental
A : Absolute
<Motor Type>
30
:
30W 50 : 50W
100 :
100W 200
: 200W
300
:
300W 3300
: 3300W
3000
: 3000W
<Lead>
RA4R : 2.5 RA6R :
1.5
RA7R
: 2
RA8R :
2.5
RA10R
: 2.5
RA15R (equipped with loadcell): 3.6
RA20R (equipped with loadcell): 4.0
RA15R
(conveyor type (with no loadcell equipped)): 7.2
RA20R
(conveyor type (with no loadcell equipped)): 10
<Stroke>
[Refer to 1.2 Specifications in
Instruction Manual]
Identification for IAI use only
(Note 1)
<Option>
B
: Brake FL:Flange Bracket
FT
: Foot Bracket
ML : Motor Left Reversed (Standard)
MR : Motor Right Reversed
MT : Motor Top Reversed
(RA15R, RA20R)
CJT : Cable Eject Direction Changed (Top)
CJO : Cable Eject Direction Changed
(Outside)
CJB : Cable Eject Direction Changed
(Bottom)
CJR : Cable exit direction changed (Right)
(RA15R, RA20R)
CJL : Cable exit direction changed (Left)
(RA15R, RA20R)
CE : Applicable CE (RA4R)
With Loadcell (with Cable Track for Wiring)
When no indication of LCT in RA15R or RA20R
(conveyor type (with no loadcell equipped))
<Cable Length>
N
: No Cable P : 1m
S
: 3m M : 5m
X□□
: Specified Length
R□□
: Robot Cable
<Controller>
T2 : SCON-CB/CGB
T3 : With loadcell
RA15R
SCON-CGB-3300
□
F
RA20R
SCON-CGB-3000
□
F
Conveyor Type (with no loadcell
equipped)
RA15R
SCON-CGB-3300
□
RA20R
SCON-CGB-3000
□
Loadcell
Loadcell Unit
Track Cover 2)
Motor Unit
Cable Track
Rod
Front Bracket
Actuator Cable
Motor Side
Opposite side
Frame Cover
Reversing
Bracket
Right Side
Left Side
Pulley Cover
Loadcell Cover
Tapped Hole for
Ground Cable Connection
Base
Track Cover 1)
Loadcell
Loadcell Unit
Motor Unit
Cable Track
Rod
Front Bracket
Actuator Cable
Motor Side
Opposite Side
Frame Cover
Reversing
Bracket
Grease Supply on the
Ball Screw and Guide
Right Side
Left Side
Pulley Cover
Loadcell Cover
Tapped Hole for
Ground Cable Connection
Base
Track Cover 2)
Track Cover 1)
Loadcell
Loadcell Unit
Motor Unit
Cable Track
Rod
Front Bracket
Actuator Cable
Motor Side
Opposite Side
Frame Cover
Reversing
Bracket
Grease Supply
on the Ball Screw
Right Side
Left Side
Pulley Cover
Loadcell Cover
Tapped Hole for
Ground Cable Connection
Base
Grease Supply
on the Guide
Track Cover 2)
Track Cover 1)
Pulley Cover
Reversing Bracket
Right Side
Left Side
Loadcell
Base
Rod
Loadcell Cover
Loadcell Unit
Front Bracket
Frame Cover
Cable Track
Track Cover 2)
Track Cover 1)
Motor Unit
Actuator Cable
Opposite Side
Motor Side