Hytorc VERSA 1 Скачать руководство пользователя страница 13

 

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HYTORC Nederland  BV   

|   Platinawerf 8  -  6641 TL Beuningen   -  NEDERLAND  |  Tel: +31(0)24 - 3 660 660  |   www.hytorc.nl

 

HYTORC Benelux BVBA  

|   Ysselaarlaan 65B  -  2630 Aartselaar  -  BELGIË           |  Tel : +32(0)38 - 705 220    |   www.hytorc-benelux.be 

 

ENG-versa- User manual.docx 

Version 2.5 / Mar-16 

  13 

 

10. MAINTENANCE  

 
 

10.1 Inspection before each use 

 

Check if both oil levels of the pump unit are sufficient.    

 

Check power supply (air pressure minimum 5 BAR or the right E-voltage). 

 

Check if the cables and air hose supply of the remote control are not damaged. 

 

Unreel the hose of the remote control at air pumps completely. Bending of the small air 
hose can cause failures. 

 

Check if supply cables are not damaged. 

 

Check if the hydraulic hoses are not damaged. The working pressure is 700 BAR.  
Adjust pump pressure at 200 BAR. Check if the needle returns repeatable. Resume at 
400 BAR and 700 BAR. 

 

Drain if there is water in the separator. 

 

Oil pressure gauges are filled with glycerine. If glycerine level drops, you have a leakage 
and repair is needed. When gauge is getting filled with hydraulic oil, this is also an 
indication of internal leakage. 

 

After each time the tool is used, clean it and check the grease inside the tool. 

 
 

10.2 Small maintenance 

 

Hydraulic oil: 
Change the oil after 40 operation hours completely or at least 2 times a year. Use only 
High-grade oil, ISO VG 46 or 32. 

 

Filter at the pump: 
This filter must be changed 3 times a year at normal use and more often if the unit is used 
each day. 

 

Quick couplers hoses: 
Clean dirty or rigid couplers or replace them. 

 

Coal brush assembly (electrical unit): 
Check and if necessary renew. 

 
 

 

10.3 Maintenance at HYTORC 

  Torque wrench: 

Depending of the usage, but at least once a year, disassemble the complete tool, clean, 
inspect, change small springs and lubricate again. Inspection on capacity at 100, 200, 300 
and 700 BAR.

 

  Pump unit:  

Calibrate pump pressure gauge 1 time a year and fill glycerine level. 

  Motor (electrical and air driven):  

The rotor axle and bearings; 1 time a year cleaning and lubrication. 

  Remote control (air driven unit): 

Check the air hoses at flow obstructions and if necessary repair. The operation buttons 
are supplied with a small spring and have to open and close easily.  

  Clean the control valves. 

 

Содержание VERSA 1

Страница 1: ...USER MANUAL VERSA series Model 1 Model 2...

Страница 2: ...NG OF TORQUE VALUE BOLT LOAD 8 8 USE OF THE LOW CLEARANCE WRENCH 9 8 1 CHANGE THE RATCHETS 9 8 1 1 Versa Model 1 9 8 1 2 Versa Model 2 10 8 2 ROTATING DIRECTION 10 8 3 REACTION POINT 10 8 4 TO TIGHTEN...

Страница 3: ...Instructions to your employees within your organization by a HYTORC specialist Free annual inspection of your HYTORC equipment 24 hour service When you need help abroad No problem We help you HYTORC...

Страница 4: ...C equipment with care For top performance inspect tools power pack and accessories for visual damage frequently and always prior to use Always follow instruction for proper tool and pump maintenance R...

Страница 5: ...n that are the correct size and fully engage the nut Hidden flaws however remain a possibility that could cause breakage so stay clear of sockets during operation Do not use other equipment to enhance...

Страница 6: ...ssure twin hose To assure a safe and good operation of your equipment it is necessary to operate correctly and maintain regularly 6 CONNECTING THE HYDRAULIC PUMP UNIT Important Before use you have to...

Страница 7: ...rs The different types cannot be connected between each other IMPORTANT You cannot connect 2 or 4 hoses to each other If necessary you can connect 3 or 5 hoses Use always an odd number of hoses Push t...

Страница 8: ...in BAR right or PSI left 2 Turn the wing nut on the tank cover of the pomp unit completely leftwards upwards If a locking knob exists please release this one first 3 Put the torque tool somewhere on t...

Страница 9: ...y size has its own ratchet Before you change the ratchet run the pump unit connected to the hydraulic cylinder to retract the pistons to start position Change the ratchet as follows 8 1 1 Versa Model...

Страница 10: ...rt the link pin to secure both parts 8 2 Rotating direction For tightening simply engage the nut with the right side of the link facing down For loosening the left side of the link faces down The dire...

Страница 11: ...rther until the tool automatically resets itself Releasing the remote control button will retract the cylinder The tool will automatically reset itself and the operator will hear a click Push the butt...

Страница 12: ...female couplers are interchanged The tool is running slower than usually adjust pump pressure to 700 BAR and shut off the pump when the start button is pressed the pressure drops quickly to about 100...

Страница 13: ...ded When gauge is getting filled with hydraulic oil this is also an indication of internal leakage After each time the tool is used clean it and check the grease inside the tool 10 2 Small maintenance...

Страница 14: ...02 05 LC 04 05 LC 08 05 LC 20 05 11 Side Plate Left LC 02 52L LC 04 52L LC 08 52L LC 20 52L 12 Side Plate Right LC 02 52R LC 04 52R LC 08 52R LC 20 52R 13 Drive Plate LC 02 35 LC 04 35 LC 08 35 LC 20...

Страница 15: ...13 VERSA 14 13 VERSA 20 13 VERSA 30 13 8 LINK PIN RETAINER VERSA 01 12 ST 02 19 ST 04 19 ST 08 19 VERSA 14 12 VERSA 20 12 VERSA 30 12 9 LINK PIN WITH RING VERSA 01 10 XLCT 02 10 XLCT 04 10 XLCT 08 10...

Страница 16: ...CREW VERSA 01 38 VERSA 02 38 VERSA 04 38 VERSA 08 38 VERSA 14 38 VERSA 20 38 VERSA 30 38 9A SIDE PLATE SCREW TOP VERSA 01 51 VERSA 02 51 VERSA 04 51 VERSA 08 51 VERSA 14 51 VERSA 20 51 VERSA 30 51 9B...

Страница 17: ...GHT SLIM VERSA 02 52R SLIM VERSA 04 52R SLIM VERSA 08 52R SLIM 2 SIDE PLATE LEFT SLIM VERSA 02 52L SLIM VERSA 04 52L SLIM VERSA 08 52L SLIM 3 DRIVE PLATE SLIM VERSA 02 35 SLIM VERSA 04 35 SLIM VERSA 0...

Страница 18: ......

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