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8000 SRM 1009

Maintenance Schedule

5.

Check the operation of the traction reverse func-
tion. Slowly rotate the speed/direction control for
slow travel in the control handle direction. Push
the traction reverse button without changing the
position of the speed/direction control. The lift
truck must stop and then accelerate in the op-
posite direction. The horn will sound. Once the
lift truck changes direction and moves with the
control handle trailing, release the traction re-
verse button without releasing the speed/direc-
tion control. The lift truck should not accelerate
in the control handle direction. (Once the trac-
tion reverse button has been pressed, the trac-
tion motor should not accelerate the lift truck to-
ward the control handle.) Full direction control
may be reestablished by rotating the speed/direc-
tion control to the OFF position or moving the
control handle to a brake ON position.

6.

Check the steering function. Move the control
handle to the right and left. Check for smooth
movement of the steer (drive) wheel in the same
direction. Steering will be more difficult if the lift
truck is stopped.

7.

Check the operation of the optional creep speed
button. The optional slow speed or "turtle" mode
button enables the truck to be operated at a
slow speed, with the control handle in the fully
upright position. To operate, press and hold the
slow speed button, and rotate the speed/direc-
tion control button in the direction of desired
travel.

Releasing the button will reapply the

brake. If the control handle is lowered to the
normal drive position while the slow speed
button is depressed, the truck will continue to
operate in the slow speed mode until the button
is released. The truck should operate at only
1.6 km/h (1.0 mph).

Electrical and Battery

WARNING

DO NOT put tools on the battery.

The acid in the electrolyte can cause injury. If
the electrolyte is spilled, use water to flush the

area. Make the acid neutral with a solution of
sodium bicarbonate (soda) and water. Acid in
the eyes must be immediately flushed with wa-
ter continuously for 15 minutes, then seek med-
ical attention.

Batteries generate explosive fumes. Keep the
vents in the caps clean. Keep sparks or open
flames away from the battery area. DO NOT
make a spark with the battery connections.
Disconnect the battery when doing mainte-
nance.

The battery must fit the battery compartment
so the battery restraint panels will operate cor-
rectly. Use spacers to prevent the battery from
moving more than 13.0 mm (0.5 in.) in any di-
rection.

Broken electrical connections, damaged wires
or cables, and leakage or corrosion from the
battery can cause the electrical controls of the
lift truck to operate incorrectly.

Check for loose or broken electrical connections and
damaged wires or cables. Examine the battery case
for damage and leakage. See the battery dealer in the
area to repair any damage to the battery or cables.

Keep the battery case, top cover, and battery areas
clean and painted. Use a water and soda solution to
clean the battery and the battery area (1 pound of
baking or commercial soda ash to 1 gallon of water).
Keep the top of the battery clean, dry, and free of
corrosion.

NOTE:

The following electrolyte level and specific

gravity checks are not necessary for low mainte-
nance batteries.

Check that the vent caps are clear. Check the elec-
trolyte level daily on a minimum of one cell and
weekly on all cells. Fill to the correct level according
to the battery manufacturer’s recommendations.
Add only distilled water. Use a hydrometer to check
that the battery is not discharged below the mini-
mum specific gravity given by the manufacturer and
has enough charge to complete a work period.

9

Содержание B218

Страница 1: ...PERIODIC MAINTENANCE W40Z B218 W45Z C215 W50Z D215 PART NO 1499808 8000 SRM 1009...

Страница 2: ...condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and...

Страница 3: ...ttery Charger 5 Battery Charger W40Z Only 5 How to Change the Battery 5 Maintenance Schedule 6 Checks and Inspection Procedures 6 Hydraulic System 7 Lifting Mechanism 8 Controls 8 Electrical and Batte...

Страница 4: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Страница 5: ...RUCK This lift truck is not normally towed If the traction system will not operate make repairs at the location if possible If the lift truck must be towed refer to the Maintenance Manual How to Tow t...

Страница 6: ...truck that lift truck must have weight added to the forks The total weight of the lift truck and load must be equal to or greater than the weight of the disabled lift truck Install a load of approx i...

Страница 7: ...sling or other lift truck has a capacity of at least 2 3 the total weight of the lift truck as shown on the capacity plate 3 Raise the forks only enough to suspend the wheels Install blocks under the...

Страница 8: ...attery to stay dis charged for long periods Table 1 Specific Gravity Corrections Specific Gravity Reading Electrolyte Temperature Cor rection Points Cor rect Value 1 210 31 C 88 F 0 003 1 213 1 210 27...

Страница 9: ...ted straps Batteries are heavy Use care to avoid injury The replacement battery must fit the battery compartment correctly Use spacers to prevent the battery from moving in the battery com partment Ma...

Страница 10: ...repairs Report the need for repairs to your supervisor immediately If repair is necessary put a DO NOT OPERATE tag on the control handle Re move the key from the key switch CAUTION Disposal of lubric...

Страница 11: ...amage the pump NOTE There is no filter on this hydraulic system There is a screen on the pump inlet The screen and the magnet in the bottom of the reservoir must be cleaned each time the reservoir is...

Страница 12: ...tes in correctly report the faulty operation immedi ately DO NOT operate the lift truck until the problem is corrected Put a DO NOT OPERATE tag on the control handle Remove the key and disconnect the...

Страница 13: ...mph Electrical and Battery WARNING DO NOT put tools on the battery The acid in the electrolyte can cause injury If the electrolyte is spilled use water to flush the area Make the acid neutral with a s...

Страница 14: ...t require periodic maintenance Inspect every 350 hours or 2 months CASTERS CAUTION In normal operation the casters should be in contact with the floor As the drive tire wears the casters will move clo...

Страница 15: ...n correct all problems in accordance with appropriate Hyster maintenance instructions A Every 8 Hours B Every 350 Hours C Every 2000 Hours X Indicates Visual Inspection Repair or Replace as Required O...

Страница 16: ...ntrol Functioning Smoothly X Gauges Horn and Fuses Functioning X Steering Operation Functioning Smoothly X NOTES 1 Tires Condition affects stability safety and load capacity that can be handled safely...

Страница 17: ...0 SRM 1010 for all lubrication specifications 4 The presence of hydraulic fluid on cylinder rods and fittings does not necessarily indicate a leak 5 Drain and refill drive unit gear oil after initial...

Страница 18: ...resence of hydraulic fluid on cylinder rods and fittings does not necessarily indicate a leak 5 Recycle all waste oils DRIVE UNIT CHECKS A Every 8 Hours B Every 350 Hours C Every 2000 Hours X Indicate...

Страница 19: ...ended to lubricate the lift linkage every 50 hours Load wheel bearings should be inspected every 350 hours 3 See Capacities and Specifications 8000 SRM 1010 for all lubrication specifications 4 The pr...

Страница 20: ...waste oils Lubrication Instructions THE OCCUPATIONAL SAFETY AND HEALTH ACT OSHA REQUIRES THAT THE USER EX AMINE THE TRUCK BEFORE EACH SHIFT TO BE SURE IT IS IN SAFE WORKING ORDER EVERY 8 HOURS OR DAI...

Страница 21: ...ydraulic system from dirt and contaminants when servicing the hydraulic system Never operate the pump without the proper amount of oil in the hydraulic system The operation of the hydraulic pump with...

Страница 22: ...Lubrication Instructions 8000 SRM 1009 Figure 8 Lubrication Locations 18...

Страница 23: ...ions Legend for Figure 8 Item Location No of Fittings 1 Compression Rod 2 per rod 2 Load Link 2 per load link 3 Gear Oil 4 Load Wheel 1 per load wheel 5 Hydraulic Oil 6 Lower Link 4 per lower link 7 S...

Страница 24: ...________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________...

Страница 25: ......

Страница 26: ...TECHNICAL PUBLICATIONS 8000 SRM 1009 2 07 9 05 12 03 1 02 Printed in U S A...

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