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5-7: Machine Maintenance

HIgH preSSUre pUMp MaIntenanCe
Daily

Check the oil level and the condition of the oil. The oil level should be up to the center of

the sight glass on the side or rear of the pump or between the “MIN” and “MAX” lines on

the dipstick. The dipstick may be found by removing the oil cap.

periodically

Change the oil after the initial 50 hours of operation and every 500 hours after that. It may

be necessary to replace the pump seals and check valves at 500 hours if the truckmount

has been running in high ambient temperatures.

Refer to the Pump Servicing Section in the following page for more information.

If the oil becomes discolored or contaminated one of the oil seals may be damaged.

Do not operate the pump if the crankcase oil has become contaminated. Do not

rotate the drive shaft without oil in the crankcase reservoir.

The pump should never be run dry. Running the pump dry will cause premature

wear on the seals, packing and plungers. Running the pump dry for a prolonged

period of time may cause damage that cannot be repaired and voids warranty.

Do not run the pump with frozen water in the manifold. If there is a risk of freezing,

freeze guard the truckmount. See the freeze Guarding section on page 5-18 of

this manual.

Содержание BoxxerXL

Страница 1: ...86 No part of this manual may be reproduced or used in any form or by any means i e graphic electronic photocopying or electronic retrieval systems without the express written permission of HydraMaste...

Страница 2: ...This page intentionally left blank...

Страница 3: ...Fuel Pump 2 6 Cleaning Information SECTION 3 Precautions 3 2 Preparing the Carpet for Extraction 3 2 Rinse and Recover 3 3 Overwetting 3 3 Streaking 3 3 Cleaning Tool Tips 3 4 Operating Instructions S...

Страница 4: ...st 9 23 Electrical Panel Assembly Parts List 9 25 Hi PSI Manifold Assembly Parts List 9 27 Differential Check Valve Assembly Parts List 9 28 By Pass Valve Assembly Parts List 9 29 Water Box Assembly P...

Страница 5: ...1 High Pressure Water Pump 11 1 Vacuum Tank 11 1 Chemical System 11 1 Control Panel 11 1 Vacuum and Solution Hoses 11 2 Cleaning Wand and Tool 11 2 Water Heating System 11 2 Hard Water Deposits 11 2...

Страница 6: ...heck Valve 5 9 Figure 5 4 Apply Grease and Install Valves 5 9 Figure 5 5 Replace Valve Cap and Torque to 95 ft lbs 5 9 Figure 5 6 Separate Manifold from Crankcase 5 10 Figure 5 7 Seal Assemblies May C...

Страница 7: ...2 of 2 9 21 Figure 9 14 Exhaust Heat Shield Protector Assembly 9 23 Figure 9 15 Electrical Panel Assembly 9 24 Figure 9 16 Hi PSI Manifold Assembly 9 26 Figure 9 17 Differential Check Valve Assembly 9...

Страница 8: ...Boxxer XL Owner s Manual vi This page intentionally left blank...

Страница 9: ...sely designed for quieter operation the Boxxer XL is rated at approximately 68 dB through the exhaust In comparison a hair dryer or food processor is rated at about 80 90 dB Convenientandtime savingma...

Страница 10: ...nience The intent of this manual is to help you properly understand maintain and service your Boxxer XL Follow the directions carefully and you will be rewarded with years of profitable trouble free o...

Страница 11: ...pt This Boxxer XL s airflow travels from the vacuum blower combines with the engine exhaust streams through the heat exchanger and then through the silencer Heat Exchanger Vacuum Blower High Pressure...

Страница 12: ...ng the following phone numbers HOURS TELEPHONE NUMBERS E MAIL ADDRESSES Monday Friday 7 00 a m to 5 00 p m Pacific Time Technical Support 425 775 7275 FAX 800 426 4225 Technical Support techsupport hy...

Страница 13: ...es this WARNING symbol throughout the manual to warn of possible injury or death This CAUTION symbol is used to warn of possible equipment damage This NOTICE symbol indicates that federal or state reg...

Страница 14: ...ration of the truckmount carbon monoxide and other toxic fumes are produced Position the vehicle so that any fumes produced will be directed away from inhabited areas and any points of building entry...

Страница 15: ...tions when the truckmount engine is running at the IDLE throttle position Failure to do so will increase the risk of serious component or engine damage Never operate the truckmount with the vehicle do...

Страница 16: ...g or otherwise removing wax from floors is specifically excluded as an approved use of the truckmount Failure to follow this exclusion may lead to component failure and will invalidate your warranty U...

Страница 17: ...24 500 CC Amps battery for this truckmount This is normally available from the installation dealer Prior to dropping your van off at the distributor for the truckmount to be installed have a spray on...

Страница 18: ...uipment package does not exceed the vehicle capacity Ensure installation of a safe fuel tap system and through floor fittings as provided by HydraMaster Ensure proper placement of the truckmount recov...

Страница 19: ...ut down the truckmount 4 How to correctly clean with the truckmount 5 Where and how often to check and change component oil levels 6 Freezing damage and how to avoid it This includes explaining proper...

Страница 20: ...ic Key Start Vacuum Blower Tuthill Dominator 4007 Dual Splash Lubrication Oil Type Max Vac 12 Hg PneuLube or other ISO 100 rating Gear End Capacity Approx 5 8 oz 171 5 ml Drive End Capacity Approx 4 7...

Страница 21: ...cm Vacuum Hose 30 5 m 1 1 2 Wand Whip Line 10 ft 3 81 cm Wand Whip Line 3 05 m Recovery Hose 10 ft 3 05 m Recovery Tank 70 gallon 265 litre Universal Tank 100 gallon 379 litre Universal Tank Cleaning...

Страница 22: ...parts which come with the original engine are also available from HydraMaster Part No Description 000 049 014 Oil Filter 000 049 049 Fuel Filter 000 049 053 Foam Air Filter 000 049 064 Air Filter 000...

Страница 23: ...recognizes that any hard water deposits which might occur within the water system of our truckmounts is a serious problem The precision technology of truckmount heat exchanger systems is intolerant of...

Страница 24: ...related components such as hoses fittings heaters pumps valves and water cooled engines For other countries hard water area maps can be obtained from geological societies Figure 1 1 Hard Water Map of...

Страница 25: ...rvice is more than made up for by an increased life of machine parts reduced chemical costs and continued cleaning efficiency The water softener will also increase the effectiveness of the cleaning ch...

Страница 26: ...plies with the law is to accumulate the waste water and haul it to an appropriate dump site Another solution to the disposal problem is to equip your Boxxer XL with an Automatic Pump Out System APO Th...

Страница 27: ...unting rather than metal to metal and makes for an attractive van interior HydraMaster also recommends installing roof vents in vehicles operated in hot weather locations Roof vent positions are shown...

Страница 28: ...side door vans with barn doors open the doors as wide as their construction will allow Be sure to open the doors beyond their standard straight out position if possible by releasing the stops and putt...

Страница 29: ...as far as possible Although installing the Boxxer XL through the rear door partly limits working access it does direct the noise away from the cleaning site In addition rear mounting not only provide...

Страница 30: ...ng away from the job site Never operate this machine with a portable gas can inside the truck Doing so increases the risk of a fire or explosion Mount a fire extinguisher just inside the rear or side...

Страница 31: ...tem Recover this antifreeze and dispose of the recovered antifreeze as stated in the local laws and regulations KEEP ANTIFREEZE OUT OF REACH OF CHILDREN AND ANIMALS Drinking antifreeze can cause death...

Страница 32: ...e installed in a lower position with respect to the fuel tank and in as vertical a position as possible outlet side up see Figure 2 3 and Figure 2 4 Mount the fuel pump away from sources of heat Figur...

Страница 33: ...itute of Inspection Cleaning and Restoration Certification as soon as possible and to always follow the Clean Trust guidelines when cleaning carpets and hard surfaces This section describes the carpet...

Страница 34: ...e obviously caused failures Preparing the Carpet for Extraction Pre vacuum the carpet Whether you instruct the customer to pre vacuum or you offer it as part of your service proper vacuuming will make...

Страница 35: ...n the backing will be wicked to the surface of the fibers as the carpet dries Overwetting Overwetting is an annoyance to all concerned Extended drying times will leave the customer with a negative imp...

Страница 36: ...d a second chance to pick up the solution on the carpet If you do not run a dry pass the carpet can take longer to dry and possibly the pad under the carpet can become saturated Be aware of the carpet...

Страница 37: ...3 5 Cleaning Information...

Страница 38: ...Cleaning Information 3 6...

Страница 39: ...o the forward and backward by tilting the head of the unit to the left and right The head must be turning to use the self driving feature of the tool and only requires a slight bit of pressure to hand...

Страница 40: ...ng any surface the water should just barely come out of the tool before the vacuum pulls it back in The water will only just spray the top layer of the furniture and the vacuum will pull the dirty wat...

Страница 41: ...onfiguration Pump In system if included in the configuration Solution pressure Chemical metering Water box drain Figure 4 1 Boxxer XL Upper Dash Assembly Hour Meter Pump Clutch Switch APO Switch Pump...

Страница 42: ...e vacuum and pressure gauges and the hour meter The lower dash assembly houses the electrical box and the exhaust outlet as shown in Figure 4 2 Photographs and illustrations included in this document...

Страница 43: ...the Boxxer XL to the size of the job To adjust the temperature rotate the dial from the warm setting to hot setting or anywhere between the two as needed for the cleaning job see Figure 4 3 Never per...

Страница 44: ...sition 5 After the engine starts allow the truckmount to run in IDLE for 2 3 minutes to warm up Gradually push on the choke as the engine warms up Never clean when the machine is in the IDLE mode Fail...

Страница 45: ...operations Adjust the cleaning pressure to the desired level using the Pressure Regulator Adjustment Valve see Figure 4 5 Typical settings are from 300 to 400 psi for carpet cleaning Figure 4 5 Adjus...

Страница 46: ...Spray a HydraMaster recommended spray lubricant into the Blower Lube Port for about 5 to 10 seconds while the unit is running see Figure 4 6 d Allow machine to run additional 2 to 5 minutes under loa...

Страница 47: ...provided in the Owner s Guide must be correctly and completely filled out HydraMaster may request to inspect the logs before a warranty claim is honored It is recommended that the log be affixed to t...

Страница 48: ...for wear and chafing Secure as needed Flush the water and chemical systems with solution of equal parts white vinegar and water Check all the nuts and bolts Tighten as needed One time change of the hi...

Страница 49: ...el filter 500 Hours Change the blower oil Change the high pressure pump oil Check coupler element for cracks or wear Replace as necessary Replace spark plugs 1 000 Hours Replace spark plugs Change air...

Страница 50: ...hly with a damp cloth Wipe down the vacuum and high pressure hoses as needed Inspect and clean the vacuum slot on the cleaning wand Check the wand head for sharp edges that could tear carpet File down...

Страница 51: ...specification Changing Engine Oil and Filter The engine oil and filter must be changed every 50 hours or every 6 weeks whichever occurs first The oil and filter should be changed more often if the en...

Страница 52: ...ill the engine with the correct amount of oil run the engine and check for oil leaks at the drain plug and oil filter gasket Spark Plugs Always use the recommended spark plugs for your engine Hotter o...

Страница 53: ...ambient temperatures Refer to the Pump Servicing Section in the following page for more information If the oil becomes discolored or contaminated one of the oil seals may be damaged Do not operate the...

Страница 54: ...rt from the valve cavity 4 Examine the O ring and replace if there is any evidence of cuts abrasion or distortion 5 Inspect the manifold for wear or damage see Figure 5 2 6 Inspect the old valves for...

Страница 55: ...pply O ring grease to O rings and install valves Figure 5 4 9 Replace valve cap and torque to 95 ft lbs see Figure 5 5 Figure 5 4 Apply Grease and Install Valves Figure 5 5 Replace Valve Cap and Torqu...

Страница 56: ...sen When sliding manifold from crankcase use caution not to damage ceramic plungers 12 The seal assemblies may come off with the manifold see Figure 5 7 13 Examine the ceramic plungers The surface sho...

Страница 57: ...back up ring and O ring on the plunger bolt Apply a film of O ring grease on the outside of the O ring see Figure 5 10 19 Apply removable anaerobic thread sealant Loctite 542 to the threads of the pl...

Страница 58: ...ase 1 Insert proper extractor collet through main seal retainer see Figure 5 11 2 Tighten collet and extract retainers and seals The Teflon seals of the HT series will be damaged during disassembly so...

Страница 59: ...assembly 1 Apply a film of O ring grease on the O ring on the outside of the new high pressure seal 2 Insert the high pressure seal into the cavity with the U shape down 3 Press high pressure seal int...

Страница 60: ...ainer into the cavity 2 Press the new low pressure seal into the brass low pressure seal retainer and install a new O ring on the outside see Figure 5 14 3 Press the low pressure seal assembly into th...

Страница 61: ...e install manifold and torque the fasteners in an X pattern to 50 of specification and then retorque to 100 specification see Figure 5 17 and Figure 5 18 1 3 4 2 5 8 7 6 1 3 4 2 5 8 7 6 Figure 5 16 Re...

Страница 62: ...the inlet to the blower open to the atmosphere Foampassingthroughtheblowercanleadtoseriousproblemswiththetruckmount It is important to keep the vacuum tank free of foam The tank is protected from over...

Страница 63: ...he recirculation kit P N 000 078 058 start with an empty water box Fill a third of the water box with TM DeScaler Follow the recommendations on the TM DeScaler label for proportions Verify that the fl...

Страница 64: ...the front of the truckmount Allow the system to fully drain Close the water box drain valve In some extreme cold temperature locations you may find it necessary to disconnect the pressure gauge hose...

Страница 65: ...eding procedure with the items to be freeze guarded attached Always check the freezing level of your reclaimed antifreeze with a glycol tester before reusing Failure to do so may result in serious com...

Страница 66: ...Machine Maintenance 5 20 This page intentionally left blank...

Страница 67: ...e engine Heated water then travels to the blower heat exchanger In this heat exchanger the temperature of the water is raised once again The heat necessary to do this is provided by both the engine an...

Страница 68: ...point 5 The water that is being called for by the wand then exits the manifold and passes through a check valve 6 Finally the water joins the chemical where the solution is created 7 The chemical is p...

Страница 69: ...SURE HOT LOW PRESSURE COLD 50 F OR VARIABLE LOW WATER BOX FLOAT TEMPERATURE SENDER HIGH TEMPERATURE SHUTDOWN WATER BOX DRAIN VALVE SW 7 TT 1 FS 1 INLET WATER VALVE FINNED TUBE HEAT EXCHANGER RECOVERY...

Страница 70: ...ystem 6 4 Figure 6 2 Flow Diagram View 2 of 3 000 179 043 SOAP JUG CHEMICAL PUMP FLOW METER 3 WAY PRIMING VALVE CHEMICAL ADJUSTMENT VALVE LOW PRESSURE HIGH PRESSURE TO OUTLET MANIFOLD CHECK VALVES FIL...

Страница 71: ...WATER OUT COOLANT FLOW FS 3 S S FILTER CHECK VALVE FS 2 RECOVERY TANK DRAIN OUT APO DRAIN FLOW APO OUT APO FLOAT VAC TANK HIGH WATER APO PUMP REC TANK DRAIN FILTER RECOVERY TANK COMBINED EXHAUST BLOWE...

Страница 72: ...Water and Chemical System 6 6 This page intentionally left blank...

Страница 73: ...lectrical Schematic Wiring Diagram Electrical System Information The Boxxer XL electrical system operates on 12 14 V DC which is provided by the battery Battery levels are maintained by a 20 Amp alter...

Страница 74: ...B TB2 2 TB2 1 TB2 6 TB2 3 TB3 2 TB3 1 TB3 5 TB3 6 TB1 1 TB1 6 TB1 4 TB1 5 TB1 5 TB1 2 TB1 3 TB1 2 TB1 2 86 85 87 87A 30 N O N C RELAY SCHEMATIC SHOWN IN OFF POSITION COM N C VACUUM TANK HIGH WATER FLO...

Страница 75: ...7 3 Electrical System Figure 7 2 Wiring Diagram View 1 of 3 000 179 041 Rev C S D E S D E I S...

Страница 76: ...Electrical System 7 4 Figure 7 3 Wiring Diagram View 2 of 3 000 179 041 Rev C...

Страница 77: ...7 5 Electrical System Figure 7 4 Wiring Diagram View 3 of 3 000 179 041 Rev C SIDE SIDE...

Страница 78: ...Electrical System 7 6 This page intentionally left blank...

Страница 79: ...stems Troubleshooting 8 Systems Troubleshooting This section describes the standard troubleshooting procedures in the following areas Heating System Chemical System Engine High Pressure System Vacuum...

Страница 80: ...erature control knob is turned down Inspect the knob Adjust if necessary 2 2 The thermal valve is faulty Inspect the thermal valve and test for functionality 2 3 Excessive solution flow at tool The cl...

Страница 81: ...s Replace as necessary 2 Chemical flow is unstable or low Possible Cause Solution 2 1 Air is in the lines Check that all fittings and connections are tight and in good condition Repair or replace as n...

Страница 82: ...worn or shorted wires Repair or replace as necessary 1 4 The vacuum blower has seized Attempt to turn the coupler by hand If it will not turn refer to the Vacuum System Troubleshooting Subsection pag...

Страница 83: ...lines between the source and the carburetor Repair or replace as necessary 2 5 The engine is flooded Remove spark plug and dry 2 6 The spark plugs are worn or dirty Inspect and replace as necessary 2...

Страница 84: ...essary 5 Runs rich black smoke Possible Cause Solution 5 1 A dirty air filter Inspect and replace as necessary 5 2 Excessive back pressure Inspect for a clogged heat exchanger dirty air filter or a pa...

Страница 85: ...and adjust as necessary to 3 000 rpm under a 12 Hg vacuum load 2 No pressure reading on gauge Possible Cause Solution 2 1 The pump belt is broken Inspect and replace if necessary 2 2 The gauge is fau...

Страница 86: ...er box empty or fills slowly Possible Cause Solution 5 1 Restriction in the water supply system Inspect the supply system from the source through the incoming quick connect 5 2 The float valve in the...

Страница 87: ...Check the rpm of the engine Adjust as necessary to 3 000 rpm under a 12 Hg vacuum load 2 3 The vacuum gauge is defective Test the gauge and replace if necessary 3 The vacuum gauge reads too high with...

Страница 88: ...up the blower in this manner refer to a qualified service technician 5 2 There is internal damage to the blower Refer to a qualified service technician 6 Water in truckmount exhaust Possible Cause Sol...

Страница 89: ...rical Panel Assembly Parts List Hi PSI Manifold Assembly Parts List Differential Check Valve Assembly Parts List By Pass Valve Assembly Parts List Water Box Assembly Parts List Exhaust Assembly Parts...

Страница 90: ...9 2 Assemblies and Parts Lists Figure 9 1 Console Assembly View 1 of 5 610 050 727 Rev A SEE DETAIL A DETAIL A SCALE 1 3...

Страница 91: ...9 3 Assemblies and Parts Lists Figure 9 2 Console Assembly View 2 of 5 610 050 727 Rev A...

Страница 92: ...9 4 Assemblies and Parts Lists Figure 9 3 Console Assembly View 3 of 5 610 050 727 Rev A...

Страница 93: ...9 5 Assemblies and Parts Lists Figure 9 4 Console Assembly View 4 of 5 610 050 727 Rev A...

Страница 94: ...9 6 Assemblies and Parts Lists Figure 9 5 Console Assembly View 5 of 5 610 050 727 Rev A...

Страница 95: ...8 329 Hose Assembly 5 16 Teflon X 23 Lg By Pass Valve to Heat Exchanger In 1 27 000 068 328 Hose Assembly 5 16 Teflon X 68 Lg Hi PSI Pump to By Pass Valve 1 28 000 068 529 Hose 1 I D Rubber X 36 Lg Wa...

Страница 96: ...6 Hose 5 32 I D Vacuum X 1 5 Lg Blower Inlet to Check Valve 1 48 000 052 102 Insert 46 1 4 NPT X 3 8 Barb 1 Item Part Number Description Qty 49 000 143 126 Screw 10 24UNC X 0 50 Lg Hex Head 2 50 000 0...

Страница 97: ...9 9 Assemblies and Parts Lists Figure 9 6 Chemical Jug Tray Assembly 610 015 040 Rev B...

Страница 98: ...NPT X 1 1 2 Barb Gray 2 5 000 143 001 Screw 1 4 20UNC X 3 4 Lg Hex Head 2 6 000 143 166 Screw 10 24UNC X 0 375 Lg Hex Head 1 7 000 166 025 Tray Chemical Jug Inner Coated 1 8 000 166 023 Tray Outer Che...

Страница 99: ...9 11 Assemblies and Parts Lists Figure 9 7 Frame Assembly 610 001 727 Rev B...

Страница 100: ...t Shield Fabricated 1 8 000 140 001 Rivet Ab4 3A Aluminum Pop 1 8 X 1 4 Lg 2 9 000 143 001 Screw 1 4 20UNC X 3 4 Lg Hex Head 5 10 000 143 114 Screw 10 24UNC X 0 50 Lg Flat Head Phillips 4 11 000 143 5...

Страница 101: ...over Assembly 610 023 741 Rev B Side Cover Assembly Parts List 1 000 041 469 Cover Side Machine Coated 1 2 000 089 003 Magnet 4 3 000 094 034 Nut 10 24UNC Nylok 4 4 000 131 131 Trimlok 3 8 X 1 8 Rubbe...

Страница 102: ...9 14 Assemblies and Parts Lists Figure 9 9 Blower Assembly 610 002 727 Rev B...

Страница 103: ...r 50 Series 1 8 000 052 085 Elbow 1 4 NPT Street 2 9 000 068 794 Hose Assembly 3 8 X 17 Lg Drain 1 10 000 077 011 Key 3 16 X 1 1 2 Long 2 11 000 094 014 Nut 3 8 16 Hex Z P 4 12 000 109 107 Pulley 2 Gr...

Страница 104: ...9 16 Assemblies and Parts Lists Figure 9 10 Engine Assembly 610 004 727 Rev A...

Страница 105: ...16 Barb 1 7 000 077 010 Key 1 4 X 1 1 2 Lg Class 2 Fit 1 8 000 094 081 Nut 5 16 18UNC Hex 2 Way Locking 4 9 000 143 106 Screw 5 16 18UNC X 2 5 Lg Hex Head 1 10 000 143 316 Screw 5 16 18 X 2 HHCS 3 11...

Страница 106: ...9 18 Assemblies and Parts Lists Figure 9 11 Blower Heat Exchanger Assembly 610 005 727 Rev D...

Страница 107: ...237 Gasket Divert Plenum 1 15 000 057 236 Gasket Front Plenum 1 16 000 131 015 Gasket Heat Exchanger Core 1 17 000 068 910 Hose 3 0 I D X 3 Ply Silicone X 2 Lg 2 18 000 052 815 Manifold RTD 1 8 Comp X...

Страница 108: ...9 20 Assemblies and Parts Lists Figure 9 12 Pump Assembly View 1 of 2 610 007 727 Rev B...

Страница 109: ...9 21 Assemblies and Parts Lists Figure 9 13 Pump Assembly View 2 of 2 610 007 727 Rev B...

Страница 110: ...000 052 057 Nipple 1 8 NPT Close 1 18 000 094 119 Nut 1 2 13UNC Zinc Plated Square 1 19 000 097 057 O Ring Adapter Chemical Pump 1 20 000 105 550 Plate Pump Clutch GP 4 0 gpm 1 21 000 109 106 Pulley...

Страница 111: ...ev A Exhaust Heat Shield Protector Assembly Parts List 1 000 089 003 Magnet 4 2 000 094 034 Nut 10 24UNC Nylok 4 3 000 108 177 Protector Heat Shield Exhaust 1 4 000 143 565 Screw 1 4 20UNC X 0 375 Lg...

Страница 112: ...9 24 Assemblies and Parts Lists Figure 9 15 Electrical Panel Assembly 610 011 727 Rev D...

Страница 113: ...ni 1 8 000 094 063 Nut 6 32UNC Nylok 2 9 000 094 003 Nut 10 32UNFHex 2 10 000 094 027 Nut 10 24UNC Hex 2 11 000 094 034 Nut 10 24UNC Nylok 7 12 000 094 058 Nut 10 32UNFNylok 2 13 000 094 108 Nut 10 32...

Страница 114: ...9 26 Assemblies and Parts Lists Figure 9 16 Hi PSI Manifold Assembly 610 008 727 Rev A...

Страница 115: ...3 8 M JIC X 3 8 NPT 1 6 000 052 077 Nipple 3 8 NPT Close 2 7 000 052 662 Nipple 3 8 NPT X 1 4 M SAE 1 8 000 106 009 Plug 1 8 NPT Allen Head 1 9 000 052 051 Quick Connect 440 Female w EPDM O Ring 2 10...

Страница 116: ...00 107 258 Body Differential Check Valve 1 3 000 106 180 Cap Differential Check Valve 1 4 000 097 056 O Ring Check Valve Plug An Size 118 Vit 1 5 000 097 054 O Ring Chemical Pump Valve Viton Parker 2...

Страница 117: ...e Mount Weldment 1 2 000 052 142 Elbow 3 8 F X F Brass 1 3 000 052 086 Elbow 3 8 NPT Street 1 4 000 052 083 Elbow 3 8 NPT Street X 45 Degree 1 5 000 052 105 Insert 68 3 8 NPT X 1 2 Barb 1 6 000 052 52...

Страница 118: ...9 30 Assemblies and Parts Lists Figure 9 19 Water Box Assembly View 1 of 2 610 010 727 Rev B...

Страница 119: ...9 31 Assemblies and Parts Lists Figure 9 20 Water Box Assembly View 2 of 2 610 010 727 Rev B...

Страница 120: ...094 038 Nut 5 16 18UNC Nylock 4 20 000 094 063 Nut 6 32UNC Nylock 2 21 000 094 034 Nut 10 24UNC Nylock 2 22 000 097 041 O Ring 1 2 Bulk Head 2 23 000 106 014 Plug Vent 1 24 000 108 186 Protector Silic...

Страница 121: ...46 Gasket Four Hole Exhaust 1 5 000 094 081 Nut 5 16 18UNC Hex 2 Way Locking 4 6 000 094 078 Nut 5 16 18UNC Hex Flange 4 7 000 143 124 Screw 5 16 18UNC X 1 75 Lg Hex Head 4 8 000 125 932 Tube Exhaust...

Страница 122: ...9 34 Assemblies and Parts Lists Figure 9 22 Diverter Valve Actuator Assembly 610 014 727...

Страница 123: ...t Air Cylinder Extension Coated 1 6 000 094 122 Nut 1 2 20UNF Hex Jam 1 7 000 094 014 Nut 3 8 16 Hex Z P 1 8 000 143 141 Screw 1 4 20UNC X 1 2 Lg Whiz Lock 2 9 000 143 022 Screw 3 8 16UNC X 1 75 Hex H...

Страница 124: ...9 36 Assemblies and Parts Lists Figure 9 23 Diverter Valve Box Assembly 000 169 230 Rev C...

Страница 125: ...Box 1 7 000 057 220 Gasket Diverter Baffle 1 8 000 085 031 Linkage Diverter Actuation Coated 1 9 000 105 551 Plate Sealing Diverter Fabricated 1 10 000 105 552 Plate Flapper Diverter Coated 1 11 000 1...

Страница 126: ...9 38 Assemblies and Parts Lists Figure 9 24 Dash Assembly Part 1 of 2 610 018 727 Rev B...

Страница 127: ...9 39 Assemblies and Parts Lists Figure 9 25 Dash Assembly Part 2 of 2 610 018 727 Rev B...

Страница 128: ...w 1 28 000 074 170 Meter Rectangular Hour w o Bezel 1 29 000 052 527 Nipple 1 4 SAE X 1 4 NPT 1 30 000 052 530 Nipple 1 4 SAE X 1 8 NPT 1 31 000 052 069 Nipple 1 8 NPT Hex 1 32 000 094 098 Nut 7 16 24...

Страница 129: ...Coupler 1 3 000 068 946 Hose 3 X 3 Lg Blue Silicone 1 4 000 068 620 Hose 3 X 4 1 2 w Clamps 1 5 000 094 016 Nut 3 8 16 Hex Wiz Lock 4 6 000 143 017 Screw 3 8 16UNC X 0 75 Lg Hex Head Grd 8 4 7 000 09...

Страница 130: ...ecovery Tank URT Assembly 610 003 577 Rev A Item 3 is optional lower float switch item 12 is only used when APO is installed Items 24 and 25 are not used when APO is installed Label P N 000 081 332 is...

Страница 131: ...2 IPS Close S S 1 18 000 094 034 Nut 10 24UNC Nylok 2 19 000 094 063 Nut 6 32UNC Nylok 2 20 000 094 059 Nut 8 32UNC Nylok 2 21 000 094 113 Nut 1 4 20UNC Neoprene Wellnut 4 22 000 094 009 Nut 1 4 20UN...

Страница 132: ...57 015 Gasket 1 1 2 Bulkhead Fitting 2 4 000 057 202 Gasket End Rec Tank Cover 2 5 000 057 203 Gasket Middle Rec Tank Cover 2 6 000 057 204 Gasket Side Recovery Tank 2 Item Part Number Description Qty...

Страница 133: ...Recovery Tank URT Assembly 610 003 727 Rev A Item 2 is optional lower float switch item 13 is only used when APO is installed Items 24 and 25 are not used when APO is installed Label P N 000 081 332 i...

Страница 134: ...Insert 44 2 17 000 086 008 Latch Bungee 1 18 000 052 763 Nipple 1 1 2 IPS Close S S 1 19 000 094 063 Nut 6 32UNC Nylok 2 Item Part Number Description Qty 20 000 094 059 Nut 8 32UNC Nylok 2 21 000 094...

Страница 135: ...g 2 5 000 057 202 Gasket End Rec Tank Cover 2 6 000 057 203 Gasket Middle Rec Tank Cover 3 7 000 057 205 Gasket Side Rec Tank Cover 2 8 Latch Bungee Strike Part of 000 086 008 1 Item Part Number Descr...

Страница 136: ...ted 1 2 000 027 032 Cap Spun Vacuum Relief Valve 1 3 000 094 101 Nut 3 8 16 UNC Hex Jam 1 4 000 094 077 Nut 3 8 16UNC X 1 00 O D Knurled 2 5 000 105 332 Plate Vacuum Relief Valve Mounting Coated 1 6 0...

Страница 137: ...embly 3 16 Teflon X 32 Lg Hi PSI Pump to PSI Gauge 1 000 068 339 Hose Assembly 3 16 Teflon X 26 Lg Chemical Metering Valve to Solution Out 1 000 068 344 Hose 5 32 I D Vacuum X 41 5 Lg Blower Inlet to...

Страница 138: ...9 50 Assemblies and Parts Lists This page intentionally left blank...

Страница 139: ...rts to you Any questions you have regarding the warranty program should be directed to the Customer Service Department at 425 775 7275 7 a m to 5 p m Monday through Friday PT We shall always endeavor...

Страница 140: ...How to Order Parts 10 2 This page intentionally left blank...

Страница 141: ...tomatic shut off system Allowing foam to pass through blower HIGH PRESSURE WATER PUMP Failure to maintain proper oil level as recommended in pump manual Failure to change oil in pump at recommended in...

Страница 142: ...zing HARD WATER DEPOSITS Failure to use or maintain a water softening system or a properly installed magnetic type descaler whichever might be necessary with machines operating in designated Hard Wate...

Страница 143: ...cal solutions will help maintain your machine s water pump and water heating systems at peak efficiency and also help ensure fewer breakdowns HydraMaster s full line of machine accessories and chemica...

Страница 144: ...Accessories and Chemical Solutions 12 2 This page intentionally left blank...

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