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0-3

II Change spindle speed

…………………………………………………

...

5-26

III

The speedometer at the time when the pole switch is in low

position…

5-27

Section

Content

page

5.12 Automatic Feed...

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5-28

5.12.1

Automatic feed rate table………………………………………………

5-28

5.12.2

Change the feed rate as the following way……………………………

...

5-28

5.12.3 Suppose that the work piece is by the machine.

………………………

...

5-28

5.12.4 How to preset the depth of the power-feed..

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5-29

I (For CRDM3040x920) ………………….………………….

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5-29

II (For CRDM 3040x1100)

……………………………………………

...

5-30

5.13

The spindle………………………………………………………………

5-31

5.14 Threading.

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5-31

5.15 The assembly and disassembly of the work table...

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5-32

5.16

Cutting fluids for all kinds of material…………………………………

5-32

CHAPTER 6

Adjustment…

………………………………………………………

6-1

6.1

General...

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...

6-1

6.2

The arm clamping lever…

……………………………………………

...

6-1

6.3

The gap adjustment between the gearbox and the arm rail……………

...

6-2

6.3.1 (For CRDM3040x9

20)

…

………………….………………….

……

6-2

6.3.2 (For CRDM 3040x

1100)

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6-3

6.4

Adjust the engagement between the feed trip lever and the clutch

……

...

6-4

CHAPTER 7

Maintenance

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7-1

7.1

General…………………………………………………………………

7-1

7.2

Daily Maintenance..

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7-1

7.2.1 Clearing...

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7-1

7.2.2 Please clean every parts using a metal brush and a rag, dipped with oil,

to rub them ……………………………………………………………

...

7-1

7.2.3 The way to clean iron filings..

…………………………………………

7-2

7.2.4 Lubrication..

……. ………………………………………………………

7-3

7.2.5

Change oil inside of the speed reduction of the arm elevating motor…

7-4

7.2.6 Chang the oil inside the gearbox...

………………………………………

7-5

7.3

Replace the cutting fluids………………………………………………

7-6

7.4

Maintenance and replacement period…

………………………………

7-7

7.5

Waste disposition..

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7-7

CHAPTER 8 Troubleshooting

……………………………………………………

8-1

8.1

The spindle overloads and the relay jumps...

……………………………

8-1

8.1.1 The cause..

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8-1

Содержание CRDM 3040x1100

Страница 1: ...RADIAL DRILLS Operation Manual CRDM 3040x920 CRDM 3040x1100 ...

Страница 2: ...hine dimensions 2 1 2 3 The machine 2 2 2 3 1 Description 2 2 2 3 2 Parts 2 2 I CRDM 3040x920 2 2 II CRDM 3040x1100 2 3 2 4 Specifications 2 4 2 4 1 CRDM3040x920 specification 2 4 2 4 2 CRDM 3040x1100 specification 2 5 2 5 Standard and Option Accessories 2 6 2 6 Operation position and noise level 2 6 2 6 1 Operation position 2 6 2 6 2 The noise level 2 6 CHAPTER 3 Preparation to install 3 1 3 1 Sp...

Страница 3: ...For CRDM3040x920 5 8 II For CRDM 3040x1100 5 11 5 3 Installation of the clamp work piece 5 12 5 3 1 General 5 12 5 3 2 Introduction of the vise and the clamping of the work piece 5 12 5 3 3 Universal clamp and the clamping of the work piece 5 13 5 4 Installation and change of the drilling bit 5 15 5 4 1 The assembly and disassembly of the drilling head and clamp 5 16 5 4 2 The assembly and disasse...

Страница 4: ...al 6 1 6 2 The arm clamping lever 6 1 6 3 The gap adjustment between the gearbox and the arm rail 6 2 6 3 1 For CRDM3040x920 6 2 6 3 2 For CRDM 3040x1100 6 3 6 4 Adjust the engagement between the feed trip lever and the clutch 6 4 CHAPTER 7 Maintenance 7 1 7 1 General 7 1 7 2 Daily Maintenance 7 1 7 2 1 Clearing 7 1 7 2 2 Please clean every parts using a metal brush and a rag dipped with oil to ru...

Страница 5: ...agram CRDM 3040x920 CE Standard 9 1 9 2 Electrical circuit diagram CRDM 3040x1100 CE Standard 9 2 9 3 Electrical main part list CRDM 3040x920 CE Standard 9 3 9 4 Electrical main part list CRDM 3040x1100 CE Standard 9 4 9 5 Earth System Diagram CRDM 3040x920 CE Standard 9 5 9 6 Electrical circuit diagram CRDM 3040x920 Standard 9 6 9 7 Electrical main part list CRDM 3040x920 Standard 9 7 9 8 Electri...

Страница 6: ...ake sure that the floor is solid enough to support the machine 2 Only one person is allowed to lift and move the machine for safety reason 3 When lifting and moving Nobody is allowed to be under or near the machine 4 Please wear protective helmet when moving installing or clearing the machine 5 All levers which tighten need to be tightened 6 If the moving object weighs over 25kgs Please use only p...

Страница 7: ...ured 11 Please power off after work 12 Please wear a gauze mask if you are working using cutting fluids 13 Please don t use the machine in a explosive environment 14 A risk of being squeezed is composed when the gearbox and the arm are descending or the spindle is descending to the worktable The arm screw moves at a low speed of 0 8 m min 15 Operator should stand in front of the machine That s the...

Страница 8: ...RIAL CO LTD 機型號碼 MODEL NO 製造日期 MFG DATE 機台重量 NET WEIGHT 製造號碼 SERIAL NO 電源供應量 POWER SUPPLY kva 通訊地址台中縣大雅鄉員林村神林路1段269號 NO 269 SEC 1 SHEIN LIN RD YUAN LIN TSUN TA YA HSIANG TAICHUNG HSIEN TAIWAN TEL 886 4 25666100 FAX 886 4 25671670 kg Model of a machine Please watch out the running tools Please operators wear a protective glasses during work CE Mark option Oil filler position Oil drain outlet posit...

Страница 9: ... CRDM 3040X920 台勵福股份有限公司台品工業股份有限公司 TAI PIN INDUSTRIAL CO LTD 機型號碼 MODEL NO 製造日期 MFG DATE 機台重量 NET WEIGHT 製造號碼 SERIAL NO 電源供應量 POWER SUPPLY kva 通訊地址台中縣大雅鄉員林村神林路1段269號 NO 269 SEC 1 SHEIN LIN RD YUAN LIN TSUN TA YA HSIANG TAICHUNG HSIEN TAIWAN TEL 886 4 25666100 FAX 886 4 25671670 kg ...

Страница 10: ...1 5 b 2 The rear view only for CRDM3040x1100 C Oil filler position and Oil Drain outlet position Gearbox ...

Страница 11: ...1 6 Arm elevating motor For CRDM 3040X920 Arm elevating motor For CRDM 3040x1100 ...

Страница 12: ...ife 8 hours x 6 days x 50 weeks x 10 years 24000 hours The above calculation is based on a sound maintenance and normal condition excluding wearing parts 2 2 Machine dimensions The following are the machines dimensions and its diagrams Models A B C CRDM3040x920 1250mm 640mm 2320mm CRDM 3040x1100 1710mm 715mm 2530mm ...

Страница 13: ...Column Top Cover Box Table and Base The following are its description and locations 1 Base The main aim of the base is to support the whole weight of the machine In addition the cutting fluid is contained here and the Box Table is installed on 2 Gear box It is the core part for the radial drill for all procession is finished here like speed switch auto feed spindle etc They are inside of the gearb...

Страница 14: ...Box Table is installed on 2 Gear box It is the core part for the radial drill for all procession is finished here like speed switch auto feed spindle etc They are inside of the gearbox 3 Arm It is to support the gearbox and is connected with the column 4 Column It is to support the gearbox and the arm It connects the base 5 Top Cover It is at the top end of the Column 6 Box table Working with clam...

Страница 15: ...of the Base L W H 1250mm 640mm 160mm Taper hole of the Spindle MT 4 Stroke of the Spindle 220mm R P M of the Spindle rounds min step 88 154 282 455 796 1500 6 steps Feed rate of the Spindle MM round speed 0 05 0 09 0 15 3 speeds Horse Power of the main motor 1 5KW 2HP Horse Power of the elevating motor 0 75KW 1HP Horse Power of the cooling pump motor 0 1KW 1 8HP The machine height from floor max 2...

Страница 16: ...mm The dimensions of the Base L W H 1710mm 715mm 180mm Taper hole of the Spindle MT 4 Stroke of the Spindle 230mm R P M of the Spindle rounds min step 44 1500 12 steps Feed rate of the Spindle MM round speed 0 05 0 09 0 153 3 speeds Horse Power of the main motor 2 25KW 3HP Horse Power of the elevating motor 0 75KW 1HP Horse Power of the cooling pump motor 0 1KW 1 8HP The machine height from floor ...

Страница 17: ... from the gearbox surface Height 1 6 meter from the ground 2 6 2 The noise level 1 Before being processed When the turning speed is 1500 rpm the noise level is 73 dB A When the turning speed is 88 rpm the noise level is 70 dB A 2 When processing with tools The test conditions are as follow Material SS41 Thickness 32mm The tool diameter 32mm When the turning speed is 88rpm and the feed rate is 0 09...

Страница 18: ...he chapter 6 2 Adjusting level is needed before using this machine The level adjusting tolerance must be within 1 mm m a For CRDM 3040x920 floor diagrams Unit mm The above diagrams are for the bases and ground bolts as well as its relative positions of CRDM 3040x920 b For CRDM 3040x1100 floor diagrams Unit mm The above diagrams are for the bases and ground bolts as well as its relative positions o...

Страница 19: ... calculation is the area of the arm rotating 360 degree the most outer circle and plus 1000 mm Different models has different dimensions MODEL The distance from the column center to the arm limit Plus maintenance area A Total space requirement B 3040x920 1228 mm 1000 mm 4456 mm 3040x1100 1428 mm 1000 mm 4856 mm ...

Страница 20: ... greater than 500lux h Good ventilation i Please take care there is no hydraulic splash to prevent from anyone slipping tripping and falling in danger 3 3 Power supply requirement a Acceptable voltage fluctuation normally 10 vlt b Acceptable frequency fluctuation 1HZ 50 60HZ c Acceptable momentary power off duration less than10m sec d Acceptable voltage impulse The Peak value 200 or less than the ...

Страница 21: ... Capacity 1 5kw 0 75kw 0 1kw 2 35kw 1 Maximum Total Initiate Power Capacity 4 2kw 2 1kw 0 28kw 6 58kw 2 Transformer Rated Output Power Capacity for Control Circuits Model Item 100VA Power Supply Input AC400V 10 1 Output AC240V 10 1 Ambient Temperature 0 C To 55 C S KVA P KW Pf n 0 75 Correction Factors S KW Pf n 0 75 P 2 35Kw 0 75 3 133KVA 1 P 6 58Kw 0 75 8 773KVA 2 Power Equipment Capacity 3 133K...

Страница 22: ... 0 75kw 0 1kw 3 1kw 1 Maximum Total Initiate Power Capacity 4 2kw 2 1kw 0 28kw 8 68kw 2 Transformer Rated Output Power Capacity for Control Circuits Model Item 100VA Power Supply Input AC400V 10 1 Output AC240V 10 1 Ambient Temperature 0 C To 55 C S KVA P KW Pf n 0 75 Correction Factors S KW Pf n 0 75 P 3 1Kw 0 75 4 133KVA 1 P 8 68Kw 0 75 11 573KVA 2 Power Equipment Capacity 4 133KVA 11 573KVA 2 7...

Страница 23: ...ight it clockwise d 3 is the gearbox tightening lever Tighten it after being pulled upwards and fastened it to the speed change lever with wire to prevent the pull lever from falling during transportation e 4 is a wooden block Due to its weight it might lose its accuracy during transportation It is to support the weight of the Arm and prevent from collision each other when test running Please don ...

Страница 24: ...crate 4 2 2 The movement of the machine The follow is using forklift to move the machine The following is the procedure precaution and illustration for moving the machine with forklift a Have a suitable forklift move to the wooden crate b As diagram shown insert two forks into the underneath of the wooden crate c Adjust the distance from the forks to the gravity center till L1 is equal to L2 L1 L2...

Страница 25: ...ing procedure 1 Place the base plate 1 under the machine and have both the plate and the machine fastened with bolts 2 Install the side plate 2 3 Install the side plate 3 4 Install the side plate 4 5 Install the side plate 5 6 Install the top plate 6 and pack it ...

Страница 26: ...a After dismantling the wooden crate get the manuals and tool box out b Remove the fastening bolts c Hook it using sling lift it up and move to site for installation d Align the ground bolts and the base bores and set the later onto them Meanwhile have the level adjusting blocks inserted to the underneath of the level adjusting bolts e Remove the lifting equipment and slings f Have nuts for the gr...

Страница 27: ... scale 1 The level adjusting bolts 4 3 3 The installation of the electricity a Prepare long enough wire about 30 meters The diameters for all the models are as follows b Connect L1 L2 and L3 to the main power switch c Connect the ground wire to PE base Note The following are the main power switches and its other relating data Power supply AC 10 1Φ 50 60HZ 1HZ Power equipment capacity KVA Item Type...

Страница 28: ...y c Power on again d Please check whether the motor is running smoothly If there is any errors Please select two of the wires L1 L2 and L3 and change its position e Check every mechanism to see whether it works normally 4 5 The procedure for dismantling the machine The dismantling procedure is the reverse of the installation one ...

Страница 29: ...5 1 CHAPTER 5 Operation 5 1 A brief introduction to the relevant operation hardware 5 1 1 For CRDM 3040x920 ...

Страница 30: ...tal position of the spindle and gearbox on the Arm e g after the Spindle is moved leftwards or rightwards to a certain position you use this lever to secure the Spindle on the Arm 4 Three speeds change lever It is to change the speed of the Spindle There are three speeds for it 5 Two speeds change lever It is to change between the high and low speed After interconnecting with three speeds change l...

Страница 31: ...ddition the worktable helps shorten the distance between the work piece and the drill bit 18 Base It is the gravity center of the machine It stores the cutting fluids When no worktable used it is used to support the work piece and applied as a base for processing It features also a T shape chamfer which is very convenient for clamping 19 Spindle It is the place where drill bit threading head drill...

Страница 32: ...5 4 5 1 2 For CRDM 3040x1100 The front view ...

Страница 33: ... the Column 3 Head clamping lever It is to secure the horizontal position of the spindle and gearbox on the Arm e g after the Spindle is moved leftwards or rightwards to a certain position you use this lever to secure the Spindle on the Arm 4 Three speeds change lever It is to change the speed of the Spindle There are three speeds for it 5 Two speeds change lever It is to change between the high a...

Страница 34: ...ktable used it is used to support the work piece and applied as a base for processing It features also a T shape chamfer which is very convenient for clamping 18 Spindle It is the place where drill bit threading head drill clamp are mounted on 19 Cutting fluids adjusting knob It is used to control the floating of the cutting fluids 20 Feed rate switch When at boring and automatic feeding needed th...

Страница 35: ...ective cover s open or close If safety protective cover is open the spindle stop rotation by limit switch single Another if safety protective cover is close the spindle can rotation Precaution 1 When user close the saftety protective cover As marked 1 the limit switch As marked 2 can message a signal to allow the spindle rotation Therefore user can operation the machine 2 When user open the saftet...

Страница 36: ...5 8 5 2 Instruction to switches Ⅰ For CRDM 3040x920 Type I The front view Description for Switches For CRDM 3040x920 Type II The rear view ...

Страница 37: ...ontrol the elevating and revolution There are four sign on it When switched to SPDL FOR the spindle revolves clockwise When switched to SPDL REV it revolves counter clockwise When switched to ARM UP the Arm lifts When switched to ARM DOWN the arm descends 5 Electric current meter It is for operator s understanding whether the working situation is normal 6 Work light switch It is used to improve li...

Страница 38: ...ing fluids adjusting knob 4 Emergent stop It is pressed to stop the machine when at processing and emergence occurs Pull it again for back to release the stop 5 Power light When the external power and the main machine power switch are on The power light will be on indicating to the operator that the power is on 6 Pole change switch The spindle motor is a pole variable one a regular motor has 4 pol...

Страница 39: ...b called the cutting fluids adjusting knob 4 Emergent stop It is pressed to stop the machine when at processing and emergence occurs Pull it again for back to release the stop 5 Power light When the external power and the main machine power switch are on the power light will be on indicating to the operator that the power is on 6 Pole change switch The spindle motor is a pole variable one A regula...

Страница 40: ...he work piece 1 The fixed side of the vise 2 The fixing side with T shape chamfer bolt and nuts 3 The moving side of the vise 4 The screw bar 5 The handle 6 The surface of the vise Clamp work piece as the following a Move away the drilling bit or lift the gearbox to the utmost point b Using brush clean the worktable and the vise surface c Clean the vise surface using clean rag d Position the work ...

Страница 41: ...utmost point b Using brush clean the worktable and the vise surface c Clean the vise surface using clean rag d Position the work piece on the vise surface If it is piercing drilling please insert a block under the work piece so that drilling into vise can be avoided e After screwing the T shape chamfer nut to the twin head bolts with suitable length put it into the T shape chamfer of the worktable...

Страница 42: ...5 14 Examples of clamping using the universal clamp ...

Страница 43: ...mp the drilling bit is therefore very important Generally drilling bits divides into two kinds one is straight handle drilling bit and another is tapered handle one as fig A Their clamping is very different The straight handle one is fixed by a drilling head while the tapered handle one is fixed by a bushing ...

Страница 44: ...Insert a thick wood plate into the underneath of the drill bit and the drill bit head e Rotate the feed trip lever clockwise and have the spindle descend about 150 to 200 mm As fig a f Rotate the revolving shaft from the bushing till that the drill shaft end and drill shaft are visible from the hole of releasing drill bit as fig b g Insert the pin for releasing the drill bit into the hole as fig c...

Страница 45: ... the machine is visible from the hole of releasing drill bit as fig b g Place the drill bit clamp end up as fig d h Place the drill bit and its clamp end into the revolving shaft and have the drill shaft end inserted into the hole for releasing the drill bit as fig b i Rotate the feed trip lever counter clockwise Make the spindle descend till the drill bit and the bottom end of the drill bit clamp...

Страница 46: ...ing e Rotate the spanner counter clockwise till the clamp head falls Assemble the straight handle drill bit as the following way a Move away the drilling bit or lift the gearbox to the utmost point b Power off c Put on gloves d Adjust the tightening ring till the drill bit can be inserted e Insert the drill bit into the clamp head at least 25 mm f Put the drill spanner into the hole for tightening...

Страница 47: ...e emergent stop button to shut down the power supply But the emergent stop button can t be used as a switch for normally stopping machine or normal power off 5 6 Work light Turn on the work light Switch the work light to ON position Turn off the work light Switch the work light to OFF position For all versions For CRDM 3040x1100 5 7 Cutting fluids Turn on the cutting fluids Switch the cutting flui...

Страница 48: ...switch or push the up button shown as the Picture on the right hand Shown No 2 Please switch down the cross switch or Push the down button No3 Arm down or down For CRDM 3040x920 For 3040x1100 Type I For 3040x100 Type I 3 Revolve the arm clamping lever clockwise to tighten it as shown in fig 4 Precaution You can t either ascend or descend the arm when it is clamped ...

Страница 49: ...x1100 Steps Description 1 Push the head lever downwards to release as shown in picture 1 2 Rotate the hand wheel clockwise to move rightwards and counter clockwise to move leftwards as shown in picture 2 3 Pull the head lever upwards to tighten the head as shown in picture 1 ...

Страница 50: ...r backwards to move the arm backwards as shown in picture 2 Pull the arm moving lever towards to move the arm towards as shown in picture 2 3 Rotate the arm clamping lever clockwise to tighten the arm clamping lever as shown in picture 3 Precaution If turning 180 degree is needed the ground base needs to be processed according to the principles of the chapter 3 and fastened with nuts ...

Страница 51: ...wo speed change lever low speed Speed change levels Speed rpm 88 154 282 Suitable drilling diameter mm Mild steel 25 32 19 25 12 19 Cast iron 38 50 28 38 22 28 Threading metric M16 M22 M6 M16 M3 M6 Suitable automatic feeding step 1 2 3 1 2 3 1 2 3 Two speed change lever high speed Speed change levels Speed rpm 455 796 1500 Suitable drilling diameter mm Mild steel 10 12 6 10 3 6 Cast iron 19 22 10 ...

Страница 52: ...s to the current position of the three speeds change lever 5 Reference point for the two speeds change lever Ⅲ Change the spindle speed as the following way a Have spindle rotate b Look up in the speed table and choose a suitable speed rate c Turn on the switch for the feed rate Precaution when changing speed a Spindle rotation must be stopped when at changing speed b Please press down the emergen...

Страница 53: ...g diameter mm Mild steel 25 40 19 25 12 19 Cast iron 38 55 28 38 22 28 Threading metric M16 M20 M6 M16 M3 M6 Suitable automatic feeding step 1 2 3 1 2 3 1 2 3 Two speed change lever high speed Speed change levels Speed rpm 456 796 1500 Suitable drilling diameter mm Mild steel 10 12 6 10 3 6 Cast iron 19 22 10 19 3 10 threading metric Not suggested Not suggested Not suggested Suitable automatic fee...

Страница 54: ...d It is to indicate the current speed 4 Reference point for the three speeds change lever It refers to the current position of the three speeds change lever 5 Reference point for the two speeds change lever 6 Pole change switch Change the spindle speed as the following way a Have spindle rotate b Look up in the speed table and choose a suitable speed rate c Turn on the switch for the feed rate Pre...

Страница 55: ...m Mild steel 25 40 25 40 19 25 Cast iron 38 55 38 55 28 38 Threading metric M16 M20 M16 M20 M6 M16 Suitable automatic feeding step 1 2 3 1 2 3 1 2 3 Two speed change lever high speed Speed change levels Speed rpm 228 398 750 Suitable drilling diameter mm Mild steel 12 19 10 12 6 10 Cast iron 22 28 19 22 10 19 threading metric M3 M6 Not suggested Not suggested Suitable automatic feeding step 1 2 3 ...

Страница 56: ... it is as follows 1 Power off 2 Put on gloves 3 Squat facing the work piece 4 Lift the work piece with two hands 5 When you are standing up lift and move the work piece with your feet strength 6 Move the work piece toward the worktable The way to move greater than 25 kgs Suppose that the work piece is by the machine the way to move it is as follows 1 Power off 2 Put on gloves 3 Push the arm backwa...

Страница 57: ...n the ring as shown in the picture B d Clamp the fixing lever of the main dial That s to clamp A shown in the picture e Release the feed trip lever as shown in the picture E f Rotate the feed trip lever a little bit counter clockwise as shown in the picture E g Turn the spindle switch to SPDL FOR h Pull the feed trip lever backwards as shown in the picture E The spindle will feed at the chosen rat...

Страница 58: ...l C d Clamp the fixing lever of the main dial That s to clamp label A shown in the picture e Release the feed trip lever as shown in the label D f Rotate the feed trip lever a little bit counter clockwise as shown in the label D g Turn the spindle switch to SPDL FOR h Pull the feed trip lever backwards as shown in the label D The spindle will feed at the chosen rate and stop Example How to preset ...

Страница 59: ...e when switching to SPDL FOR 5 14 Threading The way to thread is as follows a Clamp the screw tap with drilling head b Move the spindle to the top of the threading c Set the feed rate at N d Rotate the feed trip lever a little bit counter clockwise e After the cross switch turned to SPDL FOR the spindle spins clockwise f Rotate the feed trip lever counter clockwise till the threading is finished T...

Страница 60: ...er of the base 4 Tighten the nuts 5 16 Cutting fluids for all kinds of material Soft steel crude oil animal fat Mild steel crude oil animal fat High carbon steel crude oil animal fat Stainless steel crude oil animal fat Manganese steel crude oil animal fat Cast iron Without Malleable cast iron Crude oil Brass bronze Kerosene Aluminum and alloy Kerosene Precaution When cutting fluids is not applied...

Страница 61: ...After the machine has been used for about 3 5 years the position of the arm clamping lever will be descending It is the time to adjust the position of the arm clamping lever Pic a Pic b No Term 1 The arm clamping lever 2 The nuts for adjusting the lever 3 Fixing bolts Adjust the arm clamping lever as follows a Power off b Press down the emergent stop button c Release the arm clamping lever as no 1...

Страница 62: ...cture 1 b Release the bolts as shown in the picture 2 Using a hex wrench insert it into the hole as shown in the pic 3 and rotate it till that you can easily turn the hand wheel of the gearbox but can t move it without any force Apply the same to the opposite site c Release the bolts as shown in the picture 4 Using a hex wrench insert it into the hole as shown in the pic 3 and rotate it till that ...

Страница 63: ... as the hand wheel of the Gearbox can be turned easily but not too easily Apply the same to the counter side c Release the bolts as shown in the right figure 4 d Using socket wrench insert it into the holes as shown in the above figure 5 and rotate them Apply the tightness as the hand wheel of the Gearbox can be turned easily but not too easily Apply the same to the counter side e Screw up the sid...

Страница 64: ...r spindle adjustment For CRDM 3040X920 When you find the spindle adjustment range for maximum and minimum are different or you change the spring seat please readjust the clearance for the spindle 3 to 5 mm to prevent the spare part get damage a In the left photo you will see the spindle graduation b First rotate the spindle to the upper maximum position Let it has 3 to 5mm clearance See the right ...

Страница 65: ...2 Daily Maintenance 7 2 1 Clearing Only one person is allowed to do the clearing Before clearing please power off 7 2 2 Please clean every parts using a metal brush and a rag dipped with oil to rub them Please use CC68 After every day s work please proceed the following maintenance Ⅰ For CRDM 3040x920 No Parts 1 Column 2 The arm rail 3 Spindle 4 Work table 5 The base 6 The ball screw ...

Страница 66: ...n using a brush 4 When the iron filings comes down to the base please collect it and put it at the right side of the operation position 5 Find a dustpan and place it under the machine 6 Sweep it to the dustpan using the brush 7 Rub every part of the machine with rags particularly the parts where is contaminated with the cutting fluids 8 Rub every metal part of the machine using a oil dipped rags ...

Страница 67: ...For CRDM 3040x1100 No Part Oil type Volume 1 Oil filler points of the column CC68 Full 2 Oil filler points on top of the gearbox CC68 Full 3 Oil filler points in the right side of the gearbox CC68 Full 4 Oil filler points in the left side of the gearbox CC68 Full 5 Oil filler points of the spindle XM2 Full ...

Страница 68: ... The oil level should be between the upper and the lower lines If it reaches the lower limit oil needs to be added at the utmost to its upper line but not over it 3 Drain outlet It is to drain the oil when oil is to be replaced The following is the Tool to replace the oil Oil 2 CC68 L Container and spanner The steps 1 Power off 2 Press down the emergent stop button 3 Place the container under the ...

Страница 69: ...er and the lower lines If it reaches the lower limit oil needs to be added at the utmost to its upper line but not over it 3 Oil drain outlet It is to drain the oil when oil is to be replaced The following is the Tool for replacing the oil Oil CC68 4 5 L Container and spanner The Steps 1 Power off 2 Press down the emergent stop button 3 Place a container under the oil drain outlet 4 Release the dr...

Страница 70: ...placed 2 Oil drain outlet It is the outlet where the cutting fluids are drained The following is the Tool to replace the cutting fluids The cutting fluids 30L Container and spanner The steps 1 Power off 2 Press down the emergent stop button 3 Place a container under the oil drain outlet 4 Release the drain plug using a spanner 5 After draining tape the plug with a sheet of band and tighten it back...

Страница 71: ... 6 Replace oil for the speed reduction of the arm elevating motor CC68 once per year 7 Change oil inside of the gearbox CC68 once per year 8 Chang the cutting fluids The cutting fluids once per month 9 The arm transmit ion ball screw XM2 Once per month A suitable Oil Type comparison ISO DIS 3498 SHELL MOBIL ESSO CHINA CC68 OMALA 68 MOBILGEAR 620 SPARTAN EP68 HD68 XM2 ALVANIA R2 MOBILUX 2 BEACON 2 ...

Страница 72: ... b Open the control box c Press the relay switch to open as shown in the right picture three minutes after the spindle stops blue Button d Close the control box e Power on 8 2 The spindle overloads and the fuse burns out 8 2 1 The cause a The drill bit is too big b The feed rate is too fast c Operation not in compliance with speedometer and the automatic feed rate table 8 2 2 The solution a Power ...

Страница 73: ...stop button c Using thread releaser rotate the screw tap counter clockwise till it comes out If it is impossible to pull it out you may think to melt it out with EDM or declare it unusable 8 5 How if a person is entangled a Press down the emergent stop button b Power off c Switch the speed change lever to the highest gear d Rotate the spindle with hands counter clockwise if the spindle moved clock...

Страница 74: ...LS4 18 1 25mm 2 1 25mm 2 UP Elevating 12 11 SS3 Cross Switch 5 SS3 Cross Switch 20 SS2 U1 V1 W1 4 4 M4 LS3 M0 1 25mm 1 25mm 110V 5 0V 1 25mm 2 5 24V LS1 1 25mm M4 SS1 6 3 1 SS3 Cross Switch 13 FU4 7 1 25mm 1 25mm 2 1 25mm 3 2 M5 1 2 M2 M2 LS2 M1 2 2 M3 M3 SS3 Cross Switch 4 2 8 400V TR 150VA 19 2 1 25mm Alarm Lamp Work Lamp Pump Motor OL2 OL1 15 Coolant Spindle Reverse Forward Spindle M0 2 1 25mm ...

Страница 75: ... Spindle M0 2 1 25mm 1 2 1 25mm 2 2 9 9 U V W U2 V2 W2 5 M02 10 5 5 10 LS4 18 1 25mm 2 1 25mm 2 UP Elevating 12 11 SS5 5 20 SS2 U1 V1 W1 380V PL Elevating DOWN SS4 SS6 110V 0V 24V 220V TR E 150VA 1 25mm 1 25mm 2 2 A 1 25mm 0 75Kw Elevator Motor M2 Motor 1 5Kw 2mm M1 3 Main 2mm 2 2mm 2 2 1 25mm 2 2 1 25mm 3 1 25mm 2 2 1 25mm 2 M3 0 1Kw Coolant Pump Motor 3 L13 FU3 M3 L11 FU1 L12 FU2 OL1 M2 M5 3 5mm...

Страница 76: ...150VA 1 0 220 380 2 0 24 110 1 E1302004 SS1 Selector Switch YK 22 1A1B 1 E1604001 SS2 Selector Switch SN1021 1 E0901021 SS3 Limit Switch V 15 1E5 4 E1605001 SS3 Cross Switch UP 1A Down 1A LEF T 1A1B RIGHT 1A1B 1 Option E1202022 E1202023 SS4 Push button ZB4 BA2 ZB4 BZ101 1 E1202022 E1202023 SS5 Push button ZB4 BA2 ZB4 BZ101 1 E1203001 PB1 Emg Push Button YK 30 1A1B 1 E0207054 OL1 Overload Relay RHU...

Страница 77: ...10V 1 E1303002 SS1 Selector Switch YK 30 1A1B 1 E1604001 SS2 Selector Switch SN1021 1 E0901021 SS3 Limit Switch V 15 1E5 4 E1605001 SS3 Cross Switch UP 1A Down 1A LEF T 1A1B RIGHT 1A1B 1 Option E1603001 SS4 Change Switch A441CA10 1 E1202022 E1202023 SS5 Push button ZB4 BA2 ZB4 BZ101 1 E1202022 E1202023 SS6 Push button ZB4 BA2 ZB4 BZ101 1 E1203001 PB1 Emg Push Button YK 30 1A1B 1 E0207056 OL1 Overl...

Страница 78: ...O Symbol Name Specification Q ty Remark Coolant Pump Motor 0 1KW 200 400V 2P 3PH 1 E3602002 AMP meter S065 20A 1 9 5 Earth System Diagram For CRDM 3040x920 CRDM 3040x1100 CE Standard E E E E PE Ｍ１３ TR ３Ｍ2 Ｍ3 ３ ...

Страница 79: ...9 6 9 6 Electrical Circuit Diagram For CRDM 3040x920 Standard ...

Страница 80: ...30V E0207053 OL2 Overload Relay RHU 10 1 8 2 5 1 For 380V 460V E1203002 PB1 Emg Push Button Switch 30 1A1B SBT 307 1 Standard E1304001 SS1 Selector Switch ST 251 1 Standard E1604001 SS2 Selector Switch SN1021 1 Standard E1605001 SS3 Cross Switch 3Joint UP1A Down1A Left1A1B Right1A1B 1 Option E0901021 SS3 Limit Switch V 15 1E5 4 Standard E1202022 E1202023 SS4 Push button ZB4 BA2 ZB4 BZ101 1 Standar...

Страница 81: ...03004 M5 Magnetic Contact CU11 3a1b AC24V 1 Optional E0703004 M0 Magnetic Contact CU11 3a1b AC24V 1 Optional E2802013 FU Fuse Seat 1P 14 51 1 For u s a E3101016 FU Fuse 5A 41 51 1 For u s a E2802003 FU Fuse Seat 3P 14 51 1 For u s a E3101014 FU Fuse 30A 41 51 3 For u s a E3101019 FU Fuse Seat 10 38 1 For Europe E3101025 FU Fuse 10 38 6A 1 For Europe E3101027 FU Fuse 10 38 20A 3 For Europe E2305002...

Страница 82: ...9 9 9 8 Electrical Circuit Diagram For CRDM 3040x1100 Standard ...

Страница 83: ...8 1 For 220V 230V E0207053 OL2 Overload Relay RHU 10 1 8 2 5 1 For 380V 460V E1203002 PB1 Emg Push Button Switch 30 1A1B SBT 307 1 Standard E1303001 SS1 Selector Switch ST 302 1 Standard E1604001 SS2 Selector Switch SN1021 1 Standard E1605001 SS3 Cross Switch 3 Joint UP1A Down1A Left1A1B Right1A1B 1 Option E0901021 SS3 Limit Switch V 15 1E5 4 Standard E1603001 SS4 Pole Reversing Switch A441 CA10 1...

Страница 84: ...11 3a1b AC24V 1 Optional E0703005 M2 Magnetic Contact CU18 3a1a1b AC24V 1 Optional E0703005 M3 Magnetic Contact CU18 3a1a1b AC24V 1 Optional E2802003 FU Fuse Seat 3P 14 51 1 For U S A E2802013 FU Fuse Seat 1P 14 51 1 For U S A E3101016 FU Fuse 5A 14 51 1 For U S A E3101014 FU Fuse ONE TIME 30A 3 For U S A E3101019 FU Fuse Seat 10 38 1 For Europe E3101025 FU Fuse 10 38 6A 1 For Europe E3101027 FU F...

Страница 85: ...city of importer is to be held responsible for declaring that the Huvema machines CRDM 3040x920 CRDM 3040x1100 which this declaration relates to are conform the following norms NEN EN ISO 12100 2010 NEN EN IEC 60204 1 2006 C11 2010 and meet the basic requirements of the Machinery Directive 2006 42 EC Low Voltage Directive 2006 95 EC Veghel The Netherlands August 2014 L Verberkt Managing director ...

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