background image

6-6

S

ERVICE

P/N 428668A

REPAIRING ALUMINUM COIL

The aluminum coils used in Hussmann merchan-
disers may be easily repaired in the field.
Materials are available from local refrigeration
wholesalers.

Hussmann recommends the following solders and
technique:

Solders

Aladdin Welding Products Inc.

P.O. Box 7188
1300 Burton St.
Grand Rapids, MI  49507

Phone: 1-800-645-3413
Fax:

1-800-645-3414

X-Ergon

1570 E. Northgate
P.O. Box 2102
Irving, TX  75062

Phone: 1-800-527-9916

NOTE:
Hussmann Aluminum melts at 1125°F (607°C)
Aladdin 3-in-1 rod at

732°F (389°C)

X-Ergon Acid core at

455°F (235°C)

Technique

1.

Locate Leak.

2.

R

EMOVE ALL PRESSURE

.

3.

Brush area UNDER HEAT.

4.

Use P

RESTOLITE TORCH ONLY

.  N

UMBER

6

TIP

.

5.

Maintain separate set of stainless steel
brushes and 

USE ONLY ON ALUMINUM

.

6.

Tin surface around area.

7.

Brush tinned surface UNDER HEAT,
thoroughly filling the open pores
around leak.

8.

Repair leak.  Let aluminum melt solder,
NOT the torch.

9.

Don’t repair for looks.  Go for thickness.

10.

Perform a leak check.

11.

Wash with water.

12.

Cover with a good flexible sealant.

Содержание CW2-BGE

Страница 1: ...uce Merchandisers Installation Operation Manual Shipped With Case Data Sheets P N 428668A Impact Series August 2001 I IM M P P O O R R T TA A N N T T K K e ee ep p i in n s st to or re e f fo or r f f...

Страница 2: ...cking 4 1 Load Limit Profile 4 2 Shelf Alignment 4 2 Multideck Shelf Configuration 4 2 Installing Lighted Shelves 4 2 Installing FDA NSF Required Thermometer 4 4 MAINTENANCE Care and Cleaning 5 1 Clea...

Страница 3: ...This means that from the time the product is received through storage preparation and display the temperature of the product must be controlled to maximize the life of the product The exterior frames...

Страница 4: ...se as possible to its permanent location and then remove all packaging Check for damage before discarding packaging Remove all separately packed accessories such as kits and shelves LEVELING Merchandi...

Страница 5: ...handiser as shown 2 Apply the 1 2 in 13 mm gasket around the perimeter of case and across the top as shown Be sure to overlap gaskets as shown Check to be sure that there are no gaps between gasket an...

Страница 6: ...inside each case Install splashguard brackets before piping case Use two screws per bracket Attach brackets every 4 feet at pre drilled locations Install splashguard brackets on faceted end in locatio...

Страница 7: ...one end carefully peel bottom of top rail free of the retainer and set the rail inside the case c Remove bumpers by pulling bumper away from bumper retainers There are no starter bumpers in the CW2 fa...

Страница 8: ...ast bumpers and top rail to length Install the last sections Note If part of plastic top rail pops loose remove that section of top rail and re install according to Step 5 Trying to re install only th...

Страница 9: ...ing on the same refrigeration system may be run from merchandis er to merchandiser DO NOT RUN REFRIGERANT LINES THROUGH MERCHANDISERS THAT ARE NOT ON THE SAME REFRIGERATION SYSTEM BRANCH as this may r...

Страница 10: ...r lines are exposed to ambient conditions SUCTION LINE Pitch in direction of flow May be reduced by one size at one third of case run load and again after the second third Do not reduce below the case...

Страница 11: ...disers require defrost cycles for proper operation Refer to the data sheets for appli cation data The Time Clock initiates defrost The evaporator fans continue to circulate air across the evaporator c...

Страница 12: ...circuit the defrost termination thermostats are wired in series ALWAYS CHECK THE SERIAL PLATE FOR COMPO NENT AMPERES IDENTIFICATION OF WIRING Leads for all electrical circuits are identified by colore...

Страница 13: ...t of the drip piping to prevent air leakage or insect entrance Never use two water seals in series in any one drip pipe DOUBLE WATER SEALS IN SERIES WILL CAUSE AN AIR LOCK AND PREVENT DRAINING 3 Pitch...

Страница 14: ...e waste outlet can be inter connected A drain piping connect kit is required to change piping from front to back as shown Each merchandiser is supplied with a 2 in 51mm water seal an adapter a plug an...

Страница 15: ...ashguard match the tabs extending from the base of the case as shown 3 Push splashguard up onto tabs until lower edge of splashguard swings onto bracket Lower bot tom of splashguard onto bracket tabs...

Страница 16: ...rease from the area of the splashguard where adhesion will be nec essary This is to ensure a good and secure installation 2 Apply a good contact cement to the cove trim and allow proper drying time ac...

Страница 17: ...LOAD LIMITS INDICATED DO NOT BLOCK HONEYCOMB STOCKING Hussmann recommends one or two shelves be used in each CW2 merchandiser section and two or three shelves be used in each CW2X merchandiser section...

Страница 18: ...s will lock them together MULTI DECK SHELF CONFIGURATION The bottom display shelves can be adjusted to accommodate shallow or volume displays bulky items such as hams or chickens The upper shelves are...

Страница 19: ...sockets 4 Verify that power is at the case and turned on Verify that the case light switch is turned OFF Switch is located in the canopy on the left behind first row of lamps 5 See the illustration b...

Страница 20: ...n contrac tor 9 Using the row of shelves just installed as support set the next shelf X 4 in the desired location Remove the cap and insert the shelf plug Continue working left to right installing she...

Страница 21: ...tions in Multi deck Merchandisers Return Air Grille Shelf Price Tag Molding Suggested Mounting Locations in Single Deck Glass Front Impact Merchandisers Acrylic Package Guard Facing Out Double Stick T...

Страница 22: ...warmest part of a mechan ically refrigerated unit and in the coolest part of a hot FOOD storage unit B Except as specified in C of this section cold or hot holding EQUIPMENT used for POTENTIALLY HAZA...

Страница 23: ...eaning be sure the plenum is properly lowered into position or product loss will result due to improper refrigeration Extra care must be taken when cleaning the CW2 end compartments as the left and ri...

Страница 24: ...R Take care to minimize direct contact between fan motors and cleaning or rinse water Rinse with hot water but do NOT flood NEVER INTRODUCE WATER FASTER THAN THE WASTE OUTLET CAN REMOVE IT Allow merch...

Страница 25: ...nd remove it from its retainer 2 Clean and dry the honeycomb 3 After cleaning replace in reverse order REMOVING INTERIOR BACK PANELS The interior back panels may be removed for cleaning and to gain ac...

Страница 26: ...hment to remove accumulated dust and debris from under the mer chandiser REMOVING SCRATCHES FROM BUMPER Most scratches and dings can be removed using the following procedure 1 Use steel wool to smooth...

Страница 27: ...ng bottom of motor to fan basket 6 Replace fan motor and blade 7 Lower fan plenum 8 Reconnect fan to wiring harness 9 Turn on power 10 Verify that motor is working and blade is turn ing in the correct...

Страница 28: ...in reverse order 9 Turn on power 10 Verify that motor is working and blade is turn ing in the correct direction 11 Close air gaps under fan plenum Warmer air moving into refrigerated air reduces effe...

Страница 29: ...e Hussmann Impact lamp holder is designed to snap into the sheet metal of the case The lamp holder has a locking nub which fits inside the groove of specially designed end caps IMPORTANT Always replac...

Страница 30: ...Remove the screws that secure the light panel 4 Grasping the light panel at the area where the panel and the canopy meet pull back and down until the panel swings freely Note Light panels in the end...

Страница 31: ...in fitting Be sure to drill completely through fitting and bottom liner 2 Apply teflon tape to threaded end of adapter and screw into threaded end of tee 3 Apply an ABS and PVC compatible primer and s...

Страница 32: ...Irving TX 75062 Phone 1 800 527 9916 NOTE Hussmann Aluminum melts at 1125 F 607 C Aladdin 3 in 1 rod at 732 F 389 C X Ergon Acid core at 455 F 235 C Technique 1 Locate Leak 2 REMOVE ALL PRESSURE 3 Bru...

Страница 33: ...ct your Hussmann representative Please include the model and serial number of the product The full product warranty is available from our website www hussmann com Hussmann Corporation Corporate Headqu...

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