C.6
N° 8000A2943
(09-03)
TROUBLES AND REMEDIES
ENGINE
Trouble
Cause
Remedy
Engine won't start or starts
Inadequate compression
with difficulty
1. Piston seizure
Replace
2. Con-rod small or bia end seized
Replace
3. Piston rings worn
Replace
4. Cylinder liner worn
Replace
5. Low torque cylinder head nuts
Tighten to correct torque settings
6. Head gasket blowing
Replace
7. Spark plug loose
Tighten
8. Incorrect valve play
Adjust
9. Valve springs weak or seized
Replace
10. Valves seized
Replace
11. Incorrect decompressor adjustment
Adjust
No or weak spark
1. Spark plug faulty
Replace
2. Spark plug or wet
Clean or dry
3. Spark plug gap too large
Adjust
4. Ignition coil faulty
Replace
5. H.T. leads damaged or short circuiting
Check
Fuel not reching carburettor
1. Fuel tank cap breather blocked
Clean
2. Fuel tap blocked
Clean
3. Fuel feed pipes blocked
Clean
4. Carburettor fuel filter dirty
Clean
5. Worn out float valve or, or worn out floats
Replace
6. Rocker blocking float valve
Free
Carburettor flooding
1. High fuel level in float bowls
Adjust
2. Worn out float valve or, or worn out floats in open position
Replace or free
Engine cuts out easily
1. Spark plug dirty
Clean
2. Electronic control unit faulty
Replace
3. Carburettor jets blocked
Clean
Engine noisy
Piston noise
1. Excessive play between cylinder liner and piston
Replace
2. Excessive coke in combustion chamber or on piston crown
Clean
3. Excessive carbon layers inside the combustion chamber,
or on the piston top
4. Worn rocker arm
Replace
5. Excessive valve play
Adjust
6. Valve springs weak or seized
Replace
7. Cam chain worn
Replace
8. Incorrect cam chain adjustment
Adjust
Crankshaf noise
1. Main bearings worn
Replace
2. High radial and axial play at con-rod big end
Replace
3. Crankshaft and countershaf gearing damaged
Replace
Clutch noise
1. Plates worn
Replace
2. Excesive free play between clutch drum and drive plates
Replace
Gearbox noise
1. Gears worn
Replace
2. Gear splines worn
Replace
(look for the reason it seized!
i.e., too lean, ignition advance
or spark plug improper, etc.)
Man 570-2004-IMP. C 24-09-2003 11:20 Pagina C.6
Содержание te-smr 570/2004
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