Husqvarna FE 250 AU 2014, Руководство по ремонту

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TABLE OF CONTENTS
11.5 Cleaning the air filter and air filter box ................ 7 4
11.6 Sealing the air filter box ...................................... 7 4
12 FUEL TANK, SEAT, TRIM ................................................ 75
12.1
12.2
12.3
12.4
12.5
12.6 Opening filler cap ................................................ 75
Closing filler cap ................................................. 75
Removing the right side cover ............................ 75
Installing the right side cover .............................. 76
Removing the seat .............................................. 76
Mounting the seat ............................................... 76
12. 7 Removing the fuel tank ....................................... 77
12.8 Installing the fuel tank ......................................... 78
12.9 Changing the fuel screen .................................... 79
12.10 Changing the fuel filter ........................................ 80
12.11 Changing the fuel pump ..................................... 82
12.12 Checking the fuel pressure ................................. 83
13 MASK, FENDER .............................................................. 86
13.1 Removing the front fender .................................. 86
13.2 Installing the front fender .................................... 86
13.3 Removing the headlight mask with the
headlight ............................................................. 87
13.4 Installing the headlight mask with the
headlight ............................................................. 87
14 WHEELS .......................................................................... 88
15
14.1 Checking the tire air pressure ............................. 88
14.2 Checking the tire condition ................................. 88
14.3 Checking the brake discs ................................... 89
14.4 Checking spoke tension . . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . 89
14.5 Checking the rim run-out.. .................................. 90
14.6 Front wheel ......................................................... 90
14.6.1 Removing the front wheel .............................. 90
14.6.2 Installing the front wheel ................................ 91
14.6.3 Removing the front brake disc ....................... 91
14.6.4 Installing the front brake disc ......................... 92
14.6.5 Changing the front wheel bearing .................. 92
14. 7 Rear wheel . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 93
14.7.1 Removing the rear wheel. ............................... 93
14.7.2 Installing the rear wheel. ................................. 94
14.7.3 Removing the rear brake disc ........................ 95
14.7.4 Installing the rear brake disc .......................... 95
14.7.5 Checking the chain tension ............................ 95
14.7.6 Adjusting the chain tension ............................ 96
14.7.7 Checking the chain, rear sprocket, engine
sprocket and chain guide ............................... 96
14.7.8 Checking for chain dirt accumulation ............ 98
14.7.9 Cleaning the chain .......................................... 98
14.7.10 Changing the drivetrain kit ............................. 99
14. 7.11 Changing the rear wheel bearing ................. 100
WIRING HARNESS, BATTERY ...................................... 103
15.1 Changing the main fuse .................................... 103
15.2 Changing the fuses of individual power
consumers . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. 1 03
15.3 Checking the starter relay ................................. 104
15.4 Removing the battery ........................................ 105
15.5 Installing the battery ......................................... 105
15.6 Recharging the battery ..................................... 106
15. 7 Checking the charging voltage ......................... 107
15.8 Checking the quiescent current ........................ 107
16 BRAKE SYSTEM ........................................................... 108
16.1 Checking the front brake linings ....................... 108
16.2 Changing the front brake linings ....................... 108
17
18
3
16.3 Checking free travel of hand brake lever .......... 110
16.4 Adjusting the basic position of the hand
brake lever (FE US) .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . 11 0
16.5 Adjusting free travel of hand brake lever
(FE EU/AU) ........................................................ 111
16.6 Checking the front brake fluid level .................. 111
16. 7 Adding front brake fluid .................................... 111
16.8 Changing the front brake fluid .......................... 112
16.9 Checking the rear brake linings ........................ 114
16.10 Changing the rear brake linings ........................ 114
16.11 Checking the free travel of foot brake lever. ..... 116
16.12 Adjusting the basic position of the foot brake
lever .................................................................. 116
16.13 Checking the rear brake fluid level ................... 117
16.14 Adding rear brake fluid ..................................... 117
16.15 Changing the rear brake fluid ........................... 118
LIGHTING SYSTEM, INSTRUMENTS ........................... 121
17 .1 Setting the speedometer .................................. 121
17 .2 Setting the kilometers or miles ......................... 122
17 .3 Setting the clock ............................................... 122
17.4 Setting the wheel circumference ...................... 122
17 .5 Setting the service display ................................ 123
17 .6 Checking the headlight setting ......................... 123
17. 7 Adjusting the headlight range ........................... 124
ENGINE ......................................................................... 125
18.1 Removing the engine ........................................ 125
18.2 Installing the engine .......................................... 129
18.3 Engine disassembly .......................................... 133
18.3.1 Preparations ................................................. 133
18.3.2 Removing the clutch push rod ..................... 134
18.3.3 Removing the spacer ................................... 134
18.3.4 Draining the engine oil. ................................. 134
18.3.5 Removing the oil filter ................................... 135
18.3.6 Removing the spark plug ............................. 135
18.3. 7 Removing the valve cover ............................ 135
18.3.8
Removing the alternator cover ..................... 136
18.3.9 Removing the torque limiter ......................... 136
18.3.10 Positioning the engine at ignition top dead
center ........................................................... 136
18.3.11 Removing the timing chain tensioner ........... 137
18.3.12 Removing the camshaft ............................... 137
18.3.13 Removing the cylinder head ......................... 138
18.3.14 Removing the piston .................................... 138
18.3.15 Removing the starter drive ........................... 139
18.3.16
18.3.17
18.3.18
18.3.19
Removing the suction pump .. . .. . .. . .. . .. . .. . .. . .. . 140
Removing the water pump wheel................. 141
Removing the clutch cover........................... 141
Removing the clutch discs ........................... 141
18.3.20 Removing the clutch basket.. ....................... 142
18.3.21 Removing the shift shaft ............................... 143
18.3.22 Removing the shift drum locating unit ......... 143
18.3.23 Removing the locking lever .......................... 143
18.3.24 Removing the force pump ............................ 143
18.3.25 Removing the primary gear .......................... 144
18.3.26 Removing the timing chain ........................... 144
18.3.27 Removing the spacer ................................... 145
18.3.28 Removing the left section of the engine
case .............................................................. 145
18.3.29 Removing the shift rails ................................ 145
18.3.30 Removing the shift drum .............................. 146