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OWNER'S MANUAL

2020

SVARTPILEN 401

Art. no. 3402394en

Содержание 3402394en

Страница 1: ...OWNER S MANUAL 2020 SVARTPILEN 401 Art no 3402394en ...

Страница 2: ......

Страница 3: ... ever minor differences due to further developments in design cannot be ruled out completely All specifications contained herein are non binding Husqvarna Motorcycles GmbH specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as ...

Страница 4: ...SO 9001 12 100 6061 Husqvarna Motorcycles applies quality assurance processes that lead to the highest possible product quality as defined in the ISO 9001 international quality management standard Issued by TÜV Management Service Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria This document is valid for the following models SVARTPILEN 401 US F1375T5 ...

Страница 5: ...g 21 2 12 Safe operation 22 2 13 Protective clothing 23 2 14 Work rules 24 2 15 Environment 24 2 16 Owner s Manual 25 3 IMPORTANT NOTES 26 3 1 Manufacturer and implied warranty 26 3 2 Fuel auxiliary substances 26 3 3 Spare parts accessories 26 3 4 Service 27 3 5 Figures 27 3 6 Customer service 28 4 VIEW OF VEHICLE 30 4 1 View of vehicle front left example 30 4 2 View of vehicle rear right example ...

Страница 6: ...et 48 6 14 Grab handle 48 6 15 Passenger foot pegs 49 6 16 Shift lever 49 6 17 Foot brake lever 50 6 18 Side stand 51 7 COMBINATION INSTRUMENT 52 7 1 Combination instrument 52 7 2 Activation and test 53 7 3 Warnings 54 7 4 Indicator lamps 59 7 5 Shift warning light 61 7 6 Display 63 7 7 Fuel level display 64 7 8 Coolant temperature indicator 65 7 9 Function buttons 66 7 10 ABS display 67 7 11 Info...

Страница 7: ...E SCHEDULE 108 10 1 Additional information 108 10 2 Required work 108 10 3 Recommended work 111 11 TUNING THE CHASSIS 112 11 1 Fork shock absorber Option Ajustable chassis 112 11 2 Adjusting the compression damping of the fork Option Ajustable chassis 112 11 3 Adjusting the rebound damping of the fork Option Ajustable chassis 114 11 4 Adjusting the rebound damping of the shock absorber Option Ajus...

Страница 8: ...front spoiler 151 12 19 Fitting front spoiler 152 12 20 Checking for chain dirt accumulation 153 12 21 Cleaning the chain 153 12 22 Checking the chain tension 155 12 23 Adjusting the chain tension 156 12 24 Checking the chain rear sprocket and engine sprocket 158 12 25 Adjusting the basic position of the clutch lever 161 13 BRAKE SYSTEM 162 13 1 Anti lock braking system ABS 162 13 2 Adjusting the ...

Страница 9: ...b 212 15 8 Checking the headlight setting 213 15 9 Adjusting the headlight range 214 15 10 Diagnostics connector 216 15 11 Front ACC1 and ACC2 216 15 12 ACC2 rear 217 16 COOLING SYSTEM 218 16 1 Cooling system 218 16 2 Checking the antifreeze and coolant level 219 16 3 Checking the coolant level 222 16 4 Draining the coolant 224 16 5 Filling bleeding the cooling system 225 16 6 Changing the coolant...

Страница 10: ... 22 2 Engine tightening torques 256 22 3 Capacities 261 22 3 1 Engine oil 261 22 3 2 Coolant 261 22 3 3 Fuel 261 22 4 Chassis 262 22 5 Electrical system 263 22 6 Tires 264 22 7 Fork 265 22 8 Shock absorber 266 22 9 Chassis tightening torques 267 23 SUBSTANCES 274 24 AUXILIARY SUBSTANCES 277 25 STANDARDS 279 26 INDEX OF SPECIAL TERMS 280 27 LIST OF ABBREVIATIONS 281 28 LIST OF SYMBOLS 282 28 1 Yell...

Страница 11: ...ymbol requires specialist knowledge and technical understand ing In the interests of your own safety have these jobs performed by an authorized Husq varna Motorcycles workshop There your motorcycle will be optimally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates information with more...

Страница 12: ... rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand available on the open market Underlined terms Refer to technical details of the vehicle or indicate technical terms which are explained in the glossary ...

Страница 13: ...n arise for people property and the environment through use not as intended Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the respective use 2 3 Safety advice A number of safety instructions need to be followed to operate the product described safely There...

Страница 14: ...invariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Identifies a danger that may lead to minor injuries if the appropriate measures are not taken Note Identifies a danger that will lead to considerable machine and material damage...

Страница 15: ...SAFETY ADVICE 2 13 ...

Страница 16: ...2 SAFETY ADVICE 14 2 5 Overview of labels F02726 10 ...

Страница 17: ... 1 Type label for Canada 2 Information on emissions control 3 Information on suspension setting 4 Information on preparations for use 5 Information on noise emissions 6 Type label for USA F02728 01 Type label for Canada ...

Страница 18: ...2 SAFETY ADVICE 16 F02729 01 Information on emissions control F02722 01 Information on suspension setting ...

Страница 19: ...SAFETY ADVICE 2 17 F00491 01 Information on preparations for use F02730 01 Information on noise emissions ...

Страница 20: ...lar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Husqvarna Motorcycles North America Inc You can contact the NHTSA via the toll free Auto Safety Hotline on 1 888 327 4236 visit the www nhtsa dot gov website or...

Страница 21: ...s North America Inc c o KTM Canada Inc 8701 Rue Samuel Hatt Chambly QC J3L 6V4 Canada Phone 450 441 4451 www husqvarna motorcycles com 2 8 Operating noise warning This product should be checked for necessary repair or replacement parts if the motorcycle noise has increased significantly through use Otherwise the owner may become subject to penalties under the applicable ordinances 2 9 Manufacturer...

Страница 22: ... parts and labor As the owner of the motorcycle you are responsible for the required maintenance specified in the Owner s Manual Please note that Husqvarna Motorcycles is entitled to reject warranty claims if your motorcycle or a part fails due to misuse negligence an accident participation in racing or similar events improper service work or unauthorized modifications Scope of the manufacturer s ...

Страница 23: ...ts may apply according to national or regional legislation 2 11 Tampering warning Tampering with the noise control system is prohibited Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of servicing repair or replace ment of any device or element of design incorporated into any new vehicle for the purpose of...

Страница 24: ...acturer 2 12 Safe operation Danger Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol drugs or medication Do not operate the vehicle if you are physically or mentally impaired Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Al...

Страница 25: ...iver s license is needed to drive the vehicle on public roads Have malfunctions that impair safety immediately eliminated by an authorized Husqvarna Motorcycles work shop Adhere to the information and warning labels on the vehicle 2 13 Protective clothing Warning Risk of injury Missing or poor protective clothing presents an increased safety risk Wear appropriate protective clothing such as helmet...

Страница 26: ... Loctite is required Observe the manufacturer s instruc tions If thread locker e g Precote has already been applied to a new part do not apply any additional thread locker After disassembly clean the parts that are to be reused and check them for damage and wear Change dam aged or worn parts After completing a repair or service work check the operating safety of the vehicle 2 15 Environment If you...

Страница 27: ... from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as needed If you would like to know more about the vehicle or have questions on the material you read please contact an authorized Husqvarna dealer The Owner s Manual is an important component of the vehicle and must be handed over to the new owner if the vehicle is sold The Owner s Manual is also available fo...

Страница 28: ... fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system Use fuels and auxiliary substances in accordance with the Owner s Manual and specification 3 3 Spare parts accessories For your own safety only use spare parts and accessory products that are approved and or recommended by Husqvarna Motorcycles and have them installed by an authorized Husq...

Страница 29: ... or with a heavy load can lead to considerably more rapid wear of components such as the air filter drive train brake system or suspension components For this reason it may be necessary to inspect or replace parts before the next scheduled service It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much longer service...

Страница 30: ...dealer will be happy to answer any questions you may have regarding your vehicle and Husqvarna Motorcycles A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website International Husqvarna Motorcycles website www husqvarna motorcycles com ...

Страница 31: ...IMPORTANT NOTES 3 29 ...

Страница 32: ...4 VIEW OF VEHICLE 30 4 1 View of vehicle front left example H03983 10 ...

Страница 33: ...t p 52 2 High beam flasher button p 39 2 Light switch p 40 2 Turn signal switch p 40 2 Horn button p 41 3 Clutch lever p 38 4 Front rider s seat 5 Passenger seat 6 Passenger foot pegs p 49 7 Shift lever p 49 8 Engine number p 36 9 Seat lock p 47 ...

Страница 34: ...4 VIEW OF VEHICLE 32 4 2 View of vehicle rear right example H03984 10 ...

Страница 35: ... Tool set p 48 2 Ignition and steering lock p 42 3 Emergency OFF switch p 41 3 Start button p 42 4 Throttle grip p 39 5 Hand brake lever p 38 6 Level viewer engine oil 7 Foot brake lever p 50 8 Compensating tank for coolant ...

Страница 36: ...Vehicle identification number 402408 10 The vehicle identification number 1 is stamped on the right side of the steering head 5 2 Type label 402174 10 The USA type label 1 is on the right of the frame behind the steering head ...

Страница 37: ...Key number F01413 10 The key number 1 can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place If at least one ignition key is still available a spare key can be produced If an ignition key is no longer present the entire lock system must be replaced ...

Страница 38: ...6 5 4 Engine number 402486 10 The engine number 1 is stamped on the left side of the engine under the engine sprocket 5 5 Fork article number 402295 10 The fork article number 1 is stamped on the inside of the axle clamp ...

Страница 39: ...SERIAL NUMBERS 5 37 5 6 Shock absorber article number F02448 10 Shock absorber article number 1 is on the left side of the shock absorber ...

Страница 40: ...er F01351 10 The clutch lever 1 is fitted on the left side of the handlebar 6 2 Hand brake lever F01352 10 The hand brake lever 1 is fitted on the right side of the handle bar The front brake is engaged using the hand brake lever ...

Страница 41: ...Switches on the left side of the handlebar 6 4 1 High beam flasher button F01366 10 High beam flasher button 1 is fitted on the left side of the han dlebar Possible states High beam flasher button in the basic position High beam flasher button pressed In this position the headlight flasher high beam is actuated ...

Страница 42: ... the tail light are switched on 6 4 3 Turn signal switch F01353 10 Turn signal switch 1 is fitted on the left side of the handlebar Possible states Turn signal off Left turn signal on Turn signal switch pressed to the left The turn signal switch returns automatically to the central position after use Right turn signal on Turn signal switch pressed to the right The turn signal switch returns automa...

Страница 43: ...ition 6 5 Switches on the right side of the handlebar 6 5 1 Emergency OFF switch F01352 12 The emergency OFF switch 1 is fitted on the right side of the handlebar Possible states Emergency OFF switch off In this position the igni tion circuit is interrupted a running engine stops and a non running engine cannot be started Emergency OFF switch on This position is required for operation the ignition...

Страница 44: ...tarter motor is actuated 6 6 Ignition and steering lock F01422 01 The ignition and steering lock is located in front of the upper triple clamp Possible states Ignition off OFF In this position the ignition circuit is interrupted a running engine stops and a non running engine will not start The ignition key can be removed Ignition on In this position the ignition circuit is closed and the engine c...

Страница 45: ...cking the steering Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 400732 01 Park the vehicle Turn the handlebar all the way to the left Insert the ignition key into the ignition and steering lock press in and turn to the left Remove the ignition key Steering is no longer possible ...

Страница 46: ...g fuel tank filler cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not fuel the vehicle in the vicinity of open flames or lit cigarettes Switch off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specification...

Страница 47: ...clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of children Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system F02700 10 Lift cover 1 of the fuel tank filler cap and insert the ignition key into the lock Note Danger of damage The ignition...

Страница 48: ...ocked cor rectly after closing Change your clothing if fuel spills on them Rinse the affected area immediately with plenty of water in the event of contact with the skin Fold down the fuel tank filler cap Turn the ignition key 90 clockwise Push down the fuel tank filler cap and turn the ignition key counterclockwise until the fuel tank filler cap lock engages Remove the ignition key and close the ...

Страница 49: ...front left below the fuel tank The seat lock can be unlocked using the ignition key 6 12 Bag carrier F02712 10 The bag carrier 1 is located on the fuel tank The bag carrier may not be loaded with more than the specified weight Maximum permissi ble bag carrier load 5 kg 11 lb ...

Страница 50: ...2658 10 The tool set 1 is located under the front rider s seat 6 14 Grab handle F02702 10 The grab handle 1 is used for maneuvering the motorcycle If you carry a passenger the passenger can hold onto the grab handles during the trip ...

Страница 51: ...r foot pegs can be folded up and down Possible states Passenger foot pegs folded up For operation without a passenger Passenger foot pegs folded down For operation with a passenger 6 16 Shift lever 401950 10 Shift lever 1 is mounted on the left side of the engine ...

Страница 52: ...can be seen in the photograph The neutral or idle position is between the first and second gears 6 17 Foot brake lever 402177 10 Foot brake lever 1 is located in front of the right footrest The foot brake lever is used to activate the rear brake ...

Страница 53: ... must be folded up during motorcycle use The side stand is coupled with the safety starting system follow the riding instructions Possible states Side stand folded out The vehicle can be supported on the side stand The safety starting system is active Side stand folded in This position is mandatory when rid ing the motorcycle The safety starting system is inactive ...

Страница 54: ...7 COMBINATION INSTRUMENT 52 7 1 Combination instrument F02662 10 The combination instrument is attached in front of the handlebar 1 Indicator lamps p 59 2 Display p 63 3 Function buttons p 66 ...

Страница 55: ... the ignition is switched on all indicator lamps light up briefly except for the turn signal indicator lamp The segments in the tachometer and the gear display light up and switch off in sequence The speedometer counts from 0 to 299 and back The remaining display segments of the display light up briefly The PIONEERING SINCE 1903 logo appears on the display The selected ABS mode is then displayed f...

Страница 56: ... Husqvarna Motorcycles work shop The ABS warning lamp lights up until a speed of approx 6 km h approx 4 mph or more has been reached 7 3 Warnings Info All existing warnings are displayed on the Info display until these are no longer active As soon as an error occurs the relevant indicator lamps light up to signal that an indication warning note for the operating safety has been detected As soon as...

Страница 57: ... on the display CAN FAILURE CAN ABS FAILURE and CAN EMS FAILURE can appear ABS Failure appears on the display if the ABS is no longer active H03975 01 Quick Shifter Failure appears on the display if the Easy Shift is faulty ECU Failure appears on the display if the engine control unit reports an error ...

Страница 58: ... if transport mode is acti vated Temporary Transport Lock appears on the display if temporary transport mode is activated H03971 01 Kill Switch appears on the display if the emergency off switch is pressed SideStand Down appears on the display if the side stand is folded down ...

Страница 59: ...on the display if the battery voltage falls below the specified value Battery voltage 10 5 V F01408 01 Coolant Sensor Failure appears on the display if the coolant temperature sensor is faulty High Coolant Temperature appears on the display if the coolant temperature rises above the specified value Coolant temperature 110 C 230 F ...

Страница 60: ...COMBINATION INSTRUMENT 58 F01409 01 Fuel Level Sensor Failure appears on the display if the fuel level indicator is faulty Low Fuel Level appears on the display if the fuel level reaches the reserve mark ...

Страница 61: ...lashes on the display Info The malfunction indicator lamp always lights up as long as the engine is not running If the engine is running and the malfunction indicator lamp lights up stop taking care not to endanger yourself or other road users in the process and contact an authorized Husqvarna Motorcycles work shop The ABS warning lamp lights up until a speed of approx 6 km h approx 4 mph or more ...

Страница 62: ...e shift warning lights up flashes red The shift warning light flashes red when the set shift speed RPM1 is reached The shift warning light lights up red when the set shift speed RPM2 is reached The idle indicator lamp lights up green The trans mission is in neutral The high beam indicator lamp lights up blue The high beam is switched on ABS warning lamp lights up yellow Status or error messages re...

Страница 63: ...s always active during the running in phase up to 1 000 km 621 mi The shift warning light can only be deactivated and the values for RPM1 and RPM2 can only be adjusted after this The shift warning light flashes red at RPM1 and the shift warning light lights up red at RPM2 Info In sixth gear the shift warning light is deactivated when the engine is warm after the first service Coolant temperature 3...

Страница 64: ...7 COMBINATION INSTRUMENT 62 Coolant temperature 35 C 95 F ODO 1 000 km 620 mi RPM1 shift warning light flashes RPM2 shift warning light lights up ...

Страница 65: ... h or in miles per hour mph The fuel level display is displayed in the 4 area The display 5 shows additional information The time appears in area 6 The coolant temperature appears in segment 7 Info The time must be reset if the 12 V battery was discon nected from the vehicle or the fuse was removed The brightness of the displays is controlled by an ambient light sensor in the combination instrumen...

Страница 66: ...uel is in the fuel tank Info If the fuel level is getting low the warning Low Fuel Level will also appear on the display The fuel level is displayed with a slight delay to prevent the indicator from constantly moving while riding If the combination instrument does not receive a signal from the fuel level sensor no bars are displayed and warning Fuel Level Sensor Failure appears on the display ...

Страница 67: ... is displayed stop imme diately and take care not to endanger yourself or other traffic participants in the process Allow the engine and cooling system to cool down Check and if necessary correct the coolant level on the cooling system while it is in a cooled state Info When all the bars light up the warn ing High Coolant Temperature appears on the display If the cooling system overheats the maxim...

Страница 68: ...All eight bars flash 7 9 Function buttons F02663 10 Press the MODE button 1 to change display modes Possible display modes are ABS Info when warnings occur total distance traveled ODO distance 1 TRIP 1 and distance 2 TRIP 2 Press the SET button 2 to change menus within a display mode ...

Страница 69: ...ABS indicates the selected ABS mode Info The ABS mode can only be changed when the vehicle is stationary Press the MODE button briefly to change to the next dis play mode in the display 7 11 Info display F01387 01 Press the MODE button briefly and repeatedly until Info appears on the display Info indicates warnings that have occurred ...

Страница 70: ...e are no longer active All warnings that have occurred are shown automatically in succession on the Info display Press the SET button briefly to change to the next warn ing in the display Press the MODE button briefly to change to the next dis play mode in the display 7 12 ODO display F01375 01 Press the MODE button briefly and repeatedly until ODO appears in the display ...

Страница 71: ... the next dis play mode in the display 7 12 1 Fuel Range F01375 01 Press the MODE button briefly and repeatedly until ODO appears on the display Press the SET button briefly and repeatedly until the desired menu appears The Fuel Range menu is identical on the ODO display the Trip 1 display and the Trip 2 display The range is shown in this menu Info The range depends on the average fuel consumption...

Страница 72: ...the display Press the SET button briefly and repeatedly until the desired menu appears This menu shows the distance to the next service Info If the distance to the next service has reached 0 km warning Service Reset appears on the display This warning is displayed each time the ignition is switched on until the service is reset Warning Service Reset is not shown on the Info display Press the SET b...

Страница 73: ...riefly and repeatedly until TRIP 1 appears in the display Info TRIP 1 shows the distance since the last reset such as between two refueling stops TRIP 1 is always running and counts up to 9999 9 Press the SET button briefly to change to the next menu in the display Press the MODE button briefly to change to the next dis play mode in the display ...

Страница 74: ... on the display Press the SET button briefly and repeatedly until the desired menu appears Riding time 1 based on TRIP 1 is shown in this menu Press the SET button briefly Next menu on the display Press the SET button for 3 sec onds Display of TRIP 1 is reset Press the MODE but ton briefly Next display mode on the display ...

Страница 75: ...ars on the display Press the SET button briefly and repeatedly until the desired menu appears Average speed 1 based on TRIP 1 is shown in this menu Press the SET button briefly Next menu on the display Press the SET button for 3 sec onds Display of TRIP 1 is reset Press the MODE but ton briefly Next display mode on the display ...

Страница 76: ...he display Press the SET button briefly and repeatedly until the desired menu appears Average fuel consumption 1 based on TRIP 1 is shown in this menu Press the SET button briefly Next menu on the display Press the SET button for 3 sec onds Display of TRIP 1 is reset Press the MODE but ton briefly Next display mode on the display ...

Страница 77: ... and counts up to 9999 9 Press the SET button briefly to change to the next menu Press the MODE button briefly to change to the next dis play mode in the display 7 14 1 Time Trip 2 F01384 01 Press the MODE button briefly and repeatedly until TRIP 2 appears on the display Press the SET button briefly and repeatedly until the desired menu appears Riding time 2 based on TRIP 2 is shown in this menu P...

Страница 78: ...4 2 Average Speed Trip2 F01385 01 Press the MODE button briefly and repeatedly until TRIP 2 appears on the display Press the SET button briefly and repeatedly until the desired menu appears Average speed 2 based on TRIP 2 is shown in this menu Press the SET button briefly Next menu on the display Press the SET button for 3 sec onds Display of TRIP 2 is reset ...

Страница 79: ...atedly until TRIP 2 appears on the display Press the SET button briefly and repeatedly until the desired menu appears Average fuel consumption 2 based on TRIP 2 is shown in this menu Press the SET button briefly Next menu on the display Press the SET button for 3 sec onds Display of TRIP 2 is reset Press the MODE but ton briefly Next display mode on the display ...

Страница 80: ...ot open the throttle during the selection If switching ABS mode was unsuccessful the previ ously set ABS mode will remain active A flashing ABS mode indicates that the ABS mode displayed does not match the actual ABS mode of the ABS due to a malfunction If the ABS mode ROAD is enabled ABS controls both wheels If the ABS mode SUPERMOTO is enabled ABS only controls the front wheel The rear wheel is ...

Страница 81: ... briefly and repeatedly until ODO appears on the display Press the MODE button for 5 seconds The units display appears Info The units display is shown on the ODO display for each menu by keeping the MODE button pressed Press the SET button briefly and repeatedly until the desired unit appears Do not actuate MODE button and SET button for about 5 seconds The units display disappears and the selecte...

Страница 82: ... V battery was disconnected from the vehicle or the fuse was removed Condition The motorcycle is stationary F01410 10 Press the MODE button briefly and repeatedly until ODO appears on the display Press the MODE button and SET button simultaneously for 5 seconds The time display begins to flash Info The clock can be set in the ODO display for each menu by keeping the MODE button and SET button pres...

Страница 83: ...the MODE button briefly and repeatedly until TRIP 1 appears on the display Press the MODE button for 5 seconds The RPM1 display appears Info The RPM1 display appears in the TRIP 1 display for each menu by keeping the MODE button pressed RPM1 is the engine speed above which the shift warning light starts flashing The engine speed can be set at intervals of 50 The shift speed RPM1 can only be set up...

Страница 84: ...n simultaneously The RPM1 display disappears and the set shift speed RPM1 is adopted and saved 7 19 Adjusting the shift speed RPM2 Condition The motorcycle is stationary ODO 1000 km 621 mi F01401 01 Press the MODE button briefly and repeatedly until TRIP 2 appears on the display Press the MODE button for 5 seconds The RPM2 display appears ...

Страница 85: ...ngine speed can be set at intervals of 50 The shift speed RPM2 can only be set from a min imum of 50 revolutions per minute above the shift speed RPM1 Set the speed with the MODE button and SET button Info The MODE button increases the value The SET button decreases the value Press the MODE button and SET button simultaneously The RPM2 display disappears and the set shift speed RPM2 is adopted and...

Страница 86: ... gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling char acteristic Different tire tread patterns can make the vehicle significantly more difficult to control Make sure that only tires wi...

Страница 87: ...an authorized Husqvarna Motorcycles workshop You will receive a delivery certificate when the vehicle is handed over Read the entire Owner s Manual before riding for the first time Get to know the controls Get used to the handling characteristic of the motorcycle on suitable terrain before undertaking a more challenging ride Also ride as slowly as possible to get a better feeling for the motorcycl...

Страница 88: ... warning light is set to a specified value and cannot be changed Avoid fully opening the throttle 8 3 Loading the vehicle Warning Danger of accidents Total weight and axle loads influence the handling characteristic The total weight consists of motorcycle ready for operation and with a full tank driver and passenger with protective clothing and helmet and luggage Do not exceed the maximum permissi...

Страница 89: ...en mounting cases Warning Danger of accidents Luggage which has slipped impairs visibility If the tail light is covered you are less visible to traffic behind you especially when it is dark Check that your luggage is fixed properly at regular intervals Warning Danger of accidents A high payload alters the handling characteristic and increases the stopping distance Adapt your speed to your payload ...

Страница 90: ...e vehicle and ensure even weight distribution between the front and rear wheels Do not exceed maximum permissible weight and maximum permissible axle loads Guideline Maximum permissible overall weight 355 kg 783 lb Maximum permissible front axle load 135 kg 298 lb Maximum permissible rear axle load 230 kg 507 lb ...

Страница 91: ...ke fluid level p 171 Check the front brake linings p 170 Check the rear brake linings p 176 Check that the brake system is functioning properly Check the coolant level p 222 Check for chain dirt accumulation p 153 Check the chain tension p 155 Check the tire condition p 190 Check tire pressure p 193 Check the settings of all controls and ensure that they can be operated smoothly Check that the ele...

Страница 92: ... Electronic components and safety devices will be damaged if the 12 V battery is discharged or missing Never operate the vehicle with a discharged 12 V battery or without a 12 V battery Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Never start to use the vehicle without an air filter Note E...

Страница 93: ...ition Switch on the ignition by turning the ignition key to the posi tion After you switch on the ignition you can hear the fuel pump working for about two seconds The function check of the combination instrument is run at the same time Shift the transmission into neutral The green idle indicator lamp N lights up The ABS warning lamp lights up and goes back out after starting off Press start butto...

Страница 94: ...tem You can only start the engine if the transmission is in neutral or if the clutch lever is pulled when a gear is engaged If the side stand is folded out and you shift into gear and release the clutch lever the engine stops 9 3 Starting off Pull the clutch lever engage 1st gear release the clutch lever slowly and simultaneously open the throttle carefully Tip If the engine dies while starting of...

Страница 95: ... and down without actuating the clutch Because there is no need to close the throttle grip uninterrupted gear shifts are possible Easy Shift uses the shifter shaft position to check whether or not a shift should be initiated and sends a corresponding signal to the engine control unit ...

Страница 96: ...g Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Do not change into a low gear at high engine speed Warning Danger of accidents An incorrect ignition key position causes malfunctions Do not change the ignition key position while driving Warning Danger of accidents Adjustments to the vehicle distract attention from traffic activity Make all ad...

Страница 97: ...rning Danger of accidents A risky riding style constitutes a major risk Comply with traffic regulations and ride defensively and with foresight to detect sources of danger as early as possible Warning Danger of accidents Cold tires have reduced road grip Ride the first miles carefully on every journey at moderate speed until the tires reach operating tem perature Warning Danger of accidents New ti...

Страница 98: ... Danger of accidents A fall can damage the vehicle more seriously than it may first appear Check the vehicle after a fall as you do when preparing for use Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine Dust and dirt will enter the engine without an air filter Never start to use the vehicle without an air filter Note Engine failure Overheating damag...

Страница 99: ...f the engine and contact an authorized Husqvarna Motorcycles work shop 401950 11 Shift into a higher gear when conditions allow incline road situation etc Release the throttle while simultaneously pulling the clutch lever shift into the next gear release the clutch lever and open the throttle Info You can see the positions of the 6 forward gears in the figure The idle position is between the first...

Страница 100: ...er conditions Particularly in bends do not shift and accelerate very carefully If the engine stalls e g at an intersection just pull the clutch lever and press the start button The transmission must not be shifted into neutral If the malfunction indicator lamp lights up during a trip stop immediately taking care not to endanger yourself or other road users in the process switch off the engine and ...

Страница 101: ...in the figure Pull the shift lever quickly back to the stop without changing the throttle twist grip position F02693 10 Using Easy Shift you can shift down in the speed range shown without pulling the clutch lever Info The maximum engine speed before shifting down in revolutions per minute is shown in the figure Depress the shift lever quickly back to the stop with out changing the throttle twist ...

Страница 102: ...authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents The brake system fails in the event of overheating If the foot brake lever is not released the brake linings drag continuously Take your foot off the foot brake lever when you are not braking Warning Danger of accidents Higher total weight increases the stopping distance Take the longer stopping distance int...

Страница 103: ...e throttle and apply the front and rear brakes at the same time Info When the ABS is enabled maximum braking power can be achieved even with low road grip sur faces such as sandy wet or slippery terrain without locking the wheels Warning Danger of accidents The rear wheel can lock due to the engine braking effect Pull in the clutch if you perform emergency or full braking or if you brake on a slip...

Страница 104: ... ignition key if you leave the vehicle unattended Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch any parts such as the exhaust system radiator engine shock absorber or brake sys tem before the vehicle parts have cooled down Let the vehicle parts cool down before you perform any work on the vehicle Note Material damage The vehicle may be da...

Страница 105: ...y turning the ignition key to the position Info If the engine is switched off with the emergency OFF switch and the ignition remains switched on at the ignition lock power continues to flow to most power consumers and the 12 V battery will dis charge You should therefore always switch off the engine with the ignition lock the emergency OFF switch is intended for emergencies only Park the motorcycl...

Страница 106: ... hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it 401448 01 Switch off the engine and remove the ignition key Use tension belts or other suitable devices to secure the motorcycle against accidents or falling over ...

Страница 107: ...led wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroughly with water and consult a doctor in case of fuel c...

Страница 108: ...ll result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Your authorized Husqvarna Motorcy cles workshop will be glad to help Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil or the sewage system ...

Страница 109: ...off the engine Open fuel tank filler cap p 44 Fill the fuel tank with fuel up to the lower edge 1 of the filler neck Total fuel tank capacity approx 9 5 l 2 51 US gal Super unleaded ROZ 95 RON 95 PON 91 p 276 Close the fuel tank filler cap p 46 ...

Страница 110: ...lways be found on Husqvarna Motorcycles Dealer net Your authorized Husq varna Motorcycles dealer will be glad to advise you 10 2 Required work every 24 months every 12 months every 15 000 km 9 300 mi every 7 500 km 4 650 mi after 1 000 km 620 mi Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Program the shift shaft sensor Check that the electrical system is functioning ...

Страница 111: ... spoke tension p 194 Check the rim run out Check the shock absorber and fork for leaks Clean the dust boots of the fork legs p 131 Check the chain rear sprocket and engine sprocket p 158 Check the chain tension p 155 Check the coolant level p 222 Check that the radiator fan is functioning properly Change the air filter clean the air filter box Check that the throttle cables are undamaged routed wi...

Страница 112: ...d Change the rear brake fluid Check the steering head bearing play Check the headlight setting p 213 Final check Final check Check the vehicle for safe operation and take a test ride Read out the fault memory after the test ride using the Husqvarna Motorcycles diag nostics tool Set the service interval display Make a service entry in Husqvarna Motorcycles Dealer net One time interval Periodic inte...

Страница 113: ...heck the wheel bearing for play Check the antifreeze Change the coolant p 228 Empty the drainage hoses Check all hoses e g fuel coolant bleeder drainage etc and sleeves for cracking leaks and incorrect routing Grease all moving parts e g side stand hand lever chain and check for smooth operation Check the tightness of the safety relevant screws and nuts which are easily accessi ble One time interv...

Страница 114: ...e 1 The table is located on the underside of the passenger seat These adjustments should be understood as a guideline and should always be the basis for one s personal suspension set ting Do not change the adjustments at random as otherwise the riding characteristics could deteriorate particularly at high speeds 11 2 Adjusting the compression damping of the fork Option Ajustable chassis Info The h...

Страница 115: ...ft fork leg COMP white adjuster The rebound damping is located in right fork leg REB red adjuster Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline Compression damping Comfort 20 clicks Standard 15 clicks Sport 8 clicks Full payload 15 clicks Info Turn clockwise to increase damping turn counter clockwise to reduce damping during compression ...

Страница 116: ...ockwise all the way Info Adjuster 1 is located at the upper end of the right fork leg The rebound damping is located in right fork leg REB red adjuster The compression damping is located in left fork leg COMP white adjuster Turn counterclockwise by the number of clicks correspond ing to the fork type Guideline Rebound damping Comfort 20 clicks Standard 15 clicks Sport 8 clicks Full payload 15 clic...

Страница 117: ...ting the rebound damping of the shock absorber Option Ajustable chassis Caution Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor rectly The shock absorber is filled with highly compressed nitrogen Please follow the description provided Your authorized Husqvarna Motorcycles workshop will be glad to help ...

Страница 118: ...urn counterclockwise by the number of clicks correspond ing to the shock absorber type Guideline Rebound damping Comfort 20 clicks Standard 15 clicks Sport 10 clicks Full payload 10 clicks Info Turn clockwise to increase the damping turn counterclockwise to reduce damping when the shock absorber rebounds ...

Страница 119: ...acteristic Info The spring preload defines the initial status of the spring operation on the shock absorber The best spring preload setting is achieved when it is set for the weight of the rider and that of any lug gage and a passenger thus ensuring an ideal compromise between handling and stability F02667 10 Set the spring preload by turning adjusting ring 1 using the hook wrench and the extensio...

Страница 120: ...11 TUNING THE CHASSIS 118 Info The spring preload can be set to 10 different posi tions ...

Страница 121: ...48 10 The holes on the handlebar support are placed at a distance of A from the center Hole distance A 5 mm 0 2 in The handlebar can be mounted in 2 different positions This allows the handlebar to be mounted in the most comfortable position for the rider ...

Страница 122: ...ndlebar position Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the material becomes fatigued The handlebar may break as a result Change the handlebar if the handlebar is damaged or bent ...

Страница 123: ...em against dam age Do not kink the cables and lines Remove screws 3 with nuts 6 Remove handlebar sup port 4 Position washers 5 Place the handlebar support 4 in the required position Info The handlebar support is longer and higher on one side This side is marked with marking A Mount and tighten screws 3 with nuts 6 Guideline Screw handlebar support M10 21 Nm 15 5 lbf ft ...

Страница 124: ...t Guideline Screw handle bar clamp M8 20 Nm 14 8 lbf ft Loctite 243 The markings B on the handlebar are aligned centrally to the handlebar support and handlebar clamp First bolt the handlebar clamp with screws 1 onto the longer higher side of handlebar support 4 so that both parts touch Info The longer higher side of handlebar support 4 is marked with marking A Tighten screws 1 evenly ...

Страница 125: ...TUNING THE CHASSIS 11 123 Guideline Screw handle bar clamp M8 20 Nm 14 8 lbf ft Loctite 243 ...

Страница 126: ...124 12 1 Raising the motorcycle with the rear lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface F02668 10 Condition Rear wheel is not removed Remove screw 1 ...

Страница 127: ...motorcycle upright align the lifting gear to the link fork and the adapters and raise the motorcycle Condition Rear wheel is removed Remove the license plate bracket p 143 402346 01 Mount the supports of the lifting gear Insert the adapter in the rear lifting gear Retaining adapter 61029955244 Rear wheel work stand 6932995500033 Stand the motorcycle upright align the lifting gear to the link fork ...

Страница 128: ...can roll away or fall over Park the vehicle on a firm and level surface 402029 10 Condition Rear wheel was not removed Secure the motorcycle against falling over Remove the rear lifting gear and lean the vehicle on side stand 1 Remove bushings kit Info Do not ride with the bushings mounted as the bushings can collide with the main silencer ...

Страница 129: ...1 lbf ft Loctite 243 402029 10 Condition Rear wheel was removed Secure the motorcycle against falling over Remove the rear lifting gear and lean the vehicle on side stand 1 Remove bushings kit Info Do not ride with the bushings mounted as the bushings can collide with the main silencer Install the license plate bracket p 146 ...

Страница 130: ...ycle with the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface Preparatory work Raise the motorcycle with the rear lifting gear p 124 F02669 10 Main work Remove protection cap 1 ...

Страница 131: ...r Mounting pin 69329965030 Front wheel work stand large 6932996510033 Info Always raise the motorcycle at the rear first Lift the motorcycle at the front 12 4 Taking the motorcycle off the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface ...

Страница 132: ... THE CHASSIS 130 402777 01 Main work Secure the motorcycle against falling over Remove the front lifting gear F02669 10 Mount protection cap 1 Finishing work Remove the rear of the motorcycle from the lifting gear p 126 ...

Страница 133: ...rd Info The dust boots remove dust and coarse dirt parti cles from the inside fork tubes Over time dirt can accumulate behind the dust boots If this dirt is not removed the oil seals behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessa...

Страница 134: ...ng work Take the motorcycle off the front lifting gear p 129 Remove the rear of the motorcycle from the lifting gear p 126 12 6 Removing the passenger seat H02674 10 Insert the ignition key in seat lock 1 and turn it clockwise Raise the rear of the passenger seat push it towards the rear and lift it off Remove the ignition key from the seat lock ...

Страница 135: ...r ward Press passenger seat downward until it clicks into place Warning Danger of accidents The seat can come loose from the anchoring if it is not mounted correctly After assembly check whether the seat is cor rectly locked and cannot be pulled up Finally check that the passenger seat is correctly mounted 12 8 Removing the front rider s seat Preparatory work Remove the passenger seat p 132 ...

Страница 136: ...rider s seat pull it toward the rear and remove it upward 12 9 Mounting the front rider s seat H02677 10 Main work Attach the front rider s seat in area A and lower at the rear Finally check that the front rider s seat is correctly mounted Finishing work Mount the passenger seat p 133 ...

Страница 137: ...ing the bag carrier F02717 10 Remove screws 1 with the bushings Take off the bag carrier 12 11 Installing the bag carrier F02717 10 Position bag carrier Mount screws 1 with the bushings and tighten Guideline Screw bag carrier M6x45 10 Nm 7 4 lbf ft ...

Страница 138: ...CE WORK ON THE CHASSIS 136 12 12 Removing the left side cover Preparatory work Remove the bag carrier p 135 Remove the passenger seat p 132 Remove the front rider s seat p 133 F02705 10 Main work Remove screw 1 ...

Страница 139: ...SERVICE WORK ON THE CHASSIS 12 137 F02706 10 Remove screw 2 F02718 10 Pull off holding lug in area A Take off the side cover forwards ...

Страница 140: ...ide cover F02718 11 Main work Position the side cover Guideline Grease the holding lug and rubber bushing Holding lug A engages in rubber bushing B Engage side cover in area C F02706 11 Mount and tighten screw 1 Guideline Screw fuel tank bridge M6 5 Nm 3 7 lbf ft ...

Страница 141: ...nt trim M6x15 3 8 Nm 2 8 lbf ft Finishing work Mount the front rider s seat p 134 Mount the passenger seat p 133 Install the bag carrier p 135 12 14 Removing the right side cover Preparatory work Remove the bag carrier p 135 Remove the passenger seat p 132 Remove the front rider s seat p 133 ...

Страница 142: ...12 SERVICE WORK ON THE CHASSIS 140 F02707 10 Main work Remove screw 1 F02708 10 Remove screw 2 ...

Страница 143: ...olding lug in area A Take off the side cover forwards 12 15 Installing the right side cover F02719 11 Main work Position the side cover Guideline Grease the holding lug and rubber bushing Holding lug A engages in rubber bushing B Engage side cover in area C ...

Страница 144: ...ten screw 1 Guideline Screw fuel tank bridge M6 5 Nm 3 7 lbf ft F02707 11 Mount and tighten screw 2 Guideline Screw front trim M6x15 3 8 Nm 2 8 lbf ft Finishing work Mount the front rider s seat p 134 Mount the passenger seat p 133 Install the bag carrier p 135 ...

Страница 145: ...SERVICE WORK ON THE CHASSIS 12 143 12 16 Removing the license plate bracket F02678 10 Take the cable out of holders F02679 10 Remove the cable tie ...

Страница 146: ...12 SERVICE WORK ON THE CHASSIS 144 F02680 10 Disconnect plug in connector 1 Expose the cable F02681 10 Remove screw 2 ...

Страница 147: ...SERVICE WORK ON THE CHASSIS 12 145 F02682 10 Remove nut 3 F02683 10 Remove screws 4 5 6 and 7 ...

Страница 148: ...on to the cable Tip Press the chain guard to the side for better access to the screw 12 17 Installing the license plate bracket F02684 11 Position the license plate bracket with chain guard Guideline Pay attention to the cable Mount screw 1 but do not tighten yet Guideline Screw license plate bracket M8x18 19 Nm 14 lbf ft Loctite 243 ...

Страница 149: ...ot tighten yet Guideline Screw license plate bracket M8x35 19 Nm 14 lbf ft Loctite 243 Mount screw 4 but do not tighten yet Guideline Screw license plate bracket M6x16 9 Nm 6 6 lbf ft Mount screw 5 but do not tighten yet Guideline Screw license plate bracket M6x25 7 Nm 5 2 lbf ft Loctite 243 Tighten screw 1 Guideline Screw license plate bracket M8x18 19 Nm 14 lbf ft Loctite 243 ...

Страница 150: ... Guideline Screw license plate bracket M10x30 30 Nm 22 1 lbf ft Loctite 243 Screw license plate bracket M8x35 19 Nm 14 lbf ft Loctite 243 Screw license plate bracket M6x16 9 Nm 6 6 lbf ft Screw license plate bracket M6x25 7 Nm 5 2 lbf ft Loctite 243 F02682 11 Mount and tighten nut 6 Guideline Nut chain guard M5 7 Nm 5 2 lbf ft ...

Страница 151: ...SERVICE WORK ON THE CHASSIS 12 149 F02681 11 Mount and tighten screw 7 Guideline Screw chain sliding guard M6 9 Nm 6 6 lbf ft F02680 11 Route the cable without tension Join plug in connector 8 ...

Страница 152: ...12 SERVICE WORK ON THE CHASSIS 150 F02679 10 Mount the cable ties F02678 10 Secure the cable in the holders ...

Страница 153: ...SERVICE WORK ON THE CHASSIS 12 151 12 18 Removing the front spoiler F02694 10 Remove screws 1 Take off the front spoiler ...

Страница 154: ...12 SERVICE WORK ON THE CHASSIS 152 12 19 Fitting front spoiler F02694 10 Position the front spoiler mount and tighten screws 1 Guideline Screw front spoiler M6 7 Nm 5 2 lbf ft ...

Страница 155: ... chain p 153 12 21 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip Remove lubricants from the tires using a suitable cleaning agent Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary ...

Страница 156: ...ons Info The service life of the chain depends largely on its maintenance Preparatory work Raise the motorcycle with the rear lifting gear p 124 400725 01 Main work Clean the chain regularly Rinse off loose dirt with a soft jet of water Remove old grease remains with chain cleaner Chain cleaner p 277 After drying apply chain spray Street chain spray p 278 Finishing work Remove the rear of the moto...

Страница 157: ...l off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in accordance with the specification Preparatory work Raise the motorcycle with the rear lifting gear p 124 M00714 10 Main work Shift the transmission into neutral In the area after the chain sliding guard press the chain upward towar...

Страница 158: ...s in accidents If the chain is tensioned too much the chain engine sprocket rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the rear wheel locks or the engine will be damaged Check the chain tension regularly Set the chain tension in acc...

Страница 159: ...at the markings on the left and right chain adjusters 4 are in the same position relative to the reference marks A The rear wheel is then correctly aligned Info The top chain section must be taut Chain wear is not always even so you should check the setting at different chain positions Tighten nuts 2 Make sure that chain adjusters 4 are fitted correctly on adjusting screws 3 Tighten nut 1 Guidelin...

Страница 160: ... sprocket and engine sprocket Preparatory work Raise the motorcycle with the rear lifting gear p 124 100132 10 Main work Check the chain rear sprocket and engine sprocket for wear If the chain rear sprocket or engine sprocket is worn Change the drivetrain kit Info The engine sprocket rear sprocket and chain should always be replaced together ...

Страница 161: ...he lower chain section Info Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B from 20 chain rollers at the longest chain section 304 0 mm 11 968 in If distance B is greater than the specified measurement Change the drivetrain kit Info When a new chain is mounted the rear sprocket and engine sprocket should also be changed New chains...

Страница 162: ...crew 1 is visi ble from above Change the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the screw of the chain sliding guard Guideline Screw chain slid ing guard M6 9 Nm 6 6 lbf ft Finishing work Remove the rear of the motorcycle from the lifting gear p 126 ...

Страница 163: ...ng the basic position of the clutch lever E01116 11 Adjust the basic position of the clutch lever to your hand size by turning adjusting wheel 1 Info Push the clutch lever forward and turn the adjusting wheel Do not make any adjustments while riding ...

Страница 164: ...nction of the ABS Only allow the rear wheel to spin with the front brake applied if the ABS is switched off burn out Do not make any changes to the suspension travel Only use spare parts on the brake system which have been approved and recommended by Husqvarna Motorcycles Only use tires wheels approved by Husqvarna Motor cycles with the corresponding speed index Maintain the specified tire pressur...

Страница 165: ...our riding style to the road conditions and your driving ability The ABS operates with two independent brake circuits front and rear brakes During normal operation the brake system operates like a conventional brake system without ABS When the ABS control unit detects a locking tendency in a wheel ABS begins regulating the brake pressure The control function causes a slight pulsing of the hand and...

Страница 166: ...he rear wheel spins This causes the ABS to switch off To reactivate the ABS stop the vehicle and switch off the igni tion The ABS is reactivated when the vehicle is switched on again The ABS warning lamp goes out when you start off 13 2 Adjusting the basic position of the hand brake lever E01099 10 Adjust the basic position of the hand brake lever to your hand size by turning adjusting wheel 1 Inf...

Страница 167: ... help 400480 10 Check the front and rear brake disc thickness at multiple points for the dimension A Info Wear will reduce the thickness of the brake disc at contact surface 1 of the brake linings Brake discs wear limit front 4 5 mm 0 177 in rear 3 6 mm 0 142 in If the brake disc thickness is less than the specified value Change the front brake disc Change the rear brake disc Check the front and r...

Страница 168: ... level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance ...

Страница 169: ...ont brake fluid p 167 13 5 Adding front brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized Husqvarna Motorcycles workshop will ...

Страница 170: ...es thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be...

Страница 171: ...ttacks paint Only use clean brake fluid from a sealed container Preparatory work Check the front brake linings p 170 E01161 10 Main work Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws 1 Take off cover 2 with membrane 3 Add brake fluid to level A Guideline Dimension A 5 mm 0 2 in Brake fluid DOT 4 DOT 5 1 p 274 Position the cover with the membrane Mou...

Страница 172: ...nsure that worn out brake linings are replaced immediately Your authorized Husqvarna Motorcy cles workshop will be glad to help Warning Danger of accidents Damaged brake discs reduce the braking effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the...

Страница 173: ...fficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help Warning Danger of accidents Old brake fluid reduces the braking effect ...

Страница 174: ...8 Adding rear brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake system and do not continue riding until the problem is eliminated Your authorized Husqvarna Motorcycles workshop will be glad to help ...

Страница 175: ...es thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accidents Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule Your authorized Husqvarna Motorcycles workshop will be...

Страница 176: ...s and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container Preparatory work Check the rear brake linings p 176 H01142 10 Main work Remove screw 1 and take off the screw cap lock ...

Страница 177: ...o the marking A Brake fluid DOT 4 DOT 5 1 p 274 Mount the screw cover with the membrane Info Use water to immediately clean up any brake fluid that has overflowed or spilled H01142 10 Position the screw cap lock and mount and tighten screw 1 Guideline Screw compensat ing tank cap lock rear brake M5 9 Nm 6 6 lbf ft ...

Страница 178: ...e the braking effect If the brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake linings regularly F02721 10 Check the brake linings for minimum thickness A Minimum thickness A 1 mm 0 04 in If the minimum thickness is less than specified Change the rear b...

Страница 179: ... the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification E01128 10 Move the foot brake lever back and forth between the end stop and the contact to the foot brake cylinder piston and check free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in If the free travel does not match the specification Adjust the free travel o...

Страница 180: ...ever Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free travel on the foot brake lever in accordance with the specification ...

Страница 181: ...3 179 E01127 10 Release nut 1 and use screw 2 to adjust the specified free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Info The range of adjustment is limited Hold screw 2 and tighten nut 1 ...

Страница 182: ...r slightly to the side Remove screw 2 and pull wheel speed sensor 3 out of the hole Loosen screw 4 by several rotations Loosen screws 5 Press on screw 4 to push the wheel spindle out of the axle clamp Remove screw 4 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Hold front wheel and remove wheel s...

Страница 183: ...ont wheel is removed F02734 10 Remove spacers 6 14 2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary ...

Страница 184: ...10 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change front wheel bearing Clean and grease shaft seal rings 1 and contact surfaces A of the spacers Long life grease p 277 Insert the spacers ...

Страница 185: ... screw 2 Guideline Screw front wheel spindle M8 20 Nm 14 8 lbf ft Position wheel speed sensor 3 in the hole Mount and tighten screw 4 Guideline Screw wheel speed sensor M6 7 Nm 5 2 lbf ft Loctite 243 Position the fender and mount and tighten screws 5 with the washers Guideline Screw fender on axle clamp M6 12 Nm 8 9 lbf ft Operate the hand brake lever repeatedly until the brake lin ings are in con...

Страница 186: ...he motorcycle from the lifting gear p 126 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 6 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 14 3 Removing the rear wheel Preparatory work Raise the motorcycle with the rear lifting gear p 124 ...

Страница 187: ... with the washer and chain adjuster 4 Push the rear wheel forward as far as possible and take the chain off the rear sprocket Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not damaged Pull the rear wheel back and take it out of the link fork Info Do not operate the foot brake lever when the rear wheel is rem...

Страница 188: ...eep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary Warning Danger of accidents There is no braking effect to start with at the rear brake after installing the rear wheel Actuate the foot brake several times before going on a ride until you can feel a firm pressure point Main work Check the rear hub damping rubber pieces p 189 ...

Страница 189: ...and axle nut Clean and grease the wheel spindle Long life grease p 277 Clean the contact areas on the brake caliper bracket and link fork Mount the damping rubber pieces and rear sprocket carrier on the rear wheel Insert the narrow spacer into the side of the rear sprocket Insert the wide spacer into the side of the brake disc Position the rear wheel The brake linings are correctly positioned Push...

Страница 190: ...justers are fitted correctly on the screws Check the chain tension p 155 Tighten nut 2 Guideline In order for the rear wheel to be correctly aligned the markings on the left and right chain adjusters must be in the same position relative to reference markings B Nut rear wheel spin dle M14x1 5 90 Nm 66 4 lbf ft Position wheel speed sensor 5 in the hole Mount and tighten screw 6 Guideline Screw whee...

Страница 191: ...ation If the damping rubber pieces are not changed in time the rear sprocket carrier and the rear hub will be damaged Preparatory work Raise the motorcycle with the rear lifting gear p 124 Remove the rear wheel p 184 S02385 10 Main work Check bearing 1 If the bearing is damaged or worn Change the bearing Check the damping rubber pieces 2 of the rear hub for damage and wear If the damping rubber pi...

Страница 192: ...ber pieces on rear wheel 5 mm 0 2 in If clearance A is larger than the specified value Change all the damping rubber pieces of the rear hub Finishing work Install the rear wheel p 186 Remove the rear of the motorcycle from the lifting gear p 126 14 6 Checking the tire condition Warning Danger of accidents If a tire bursts while riding the vehicle becomes uncontrollable Ensure that damaged or worn ...

Страница 193: ...non recommended tires and wheels impact the handling characteristic Only use tires wheels approved by Husqvarna Motorcycles with the corresponding speed index Warning Danger of accidents New tires have reduced road grip The contact surface on new tires is not yet roughened Run in new tires with moderate riding at alternating angles Running in phase 200 km 124 mi Info The type condition and pressur...

Страница 194: ...th 2 mm 0 08 in If the tread depth is less than the minimum tread depth Change the tires H01144 10 Check the tire age Info The tire date of manufacture is usually contained in the tire label and is indicated by the last four digits of the DOT number The first two digits indicate the week of manufacture and the last two digits the year of manufacture Husqvarna Motorcycles recommends that the tires ...

Страница 195: ...ure ensures optimal riding comfort and maximum tire service life 400695 01 Remove the protection cap Check the tire pressure when the tires are cold Tire pressure when solo front 2 0 bar 29 psi rear 2 0 bar 29 psi Tire pressure with passenger full payload front 2 0 bar 29 psi rear 2 2 bar 32 psi If the tire pressure does not meet specifications Correct the tire pressure Mount the protection cap ...

Страница 196: ...he wheel Other spokes will become looser as a result Check spoke tension regularly and in particular on a new vehicle Your authorized Husqvarna Motorcycles workshop will be glad to help 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency of the sound depends on the spoke length and spoke diameter If spokes of the same length and diameter vibrate with a different tone t...

Страница 197: ...l types of damage Observe the instructions and specifications of the manufacturer of the tire repair spray After repairing a tire with tire repair spray ride slowly and carefully Ride no further than to the nearest workshop and have the tire changed Tire repair spray should only be used in an emergency We recommend transporting the broken down vehicle to the nearest workshop instead of using tire ...

Страница 198: ... V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Caution Danger of accidents Electronic components and safety devices will be damaged if the 12 V battery is discharged or missing Never ...

Страница 199: ...ELECTRICAL SYSTEM 15 197 E01317 10 Main work Detach rubber strap 1 and take out tool set 2 Remove screws 3 Remove battery support bracket 4 ...

Страница 200: ...e battery cover 5 from the 12 V battery Disconnect negative cable 6 from the 12 V battery Pull back positive terminal cover 7 Disconnect positive cable 8 from the 12 V battery Pull the 12 V battery upwards and out of the battery com partment ...

Страница 201: ...k Position the 12 V battery in the battery compartment 12 V battery ETZ 9 BS p 263 Position positive cable 1 and mount and tighten the screw Position positive terminal cover 2 Position negative cable 3 and mount and tighten the screw Position battery cover 4 on the 12 V battery ...

Страница 202: ...y support bracket 5 mount screws 6 and tighten Guideline Screw battery sup port bracket M8 19 Nm 14 lbf ft Position tool set 7 and mount rubber strap 8 Finishing work Mount the front rider s seat p 134 Mount the passenger seat p 133 Set the clock p 80 ...

Страница 203: ...lames away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Note Environmental hazard 12 V batteries contain environmentally hazardous materials Do n...

Страница 204: ...e escapes through the safety valves This reduces the capacity of the 12 V battery If the 12 V battery is depleted by repeated starting the 12 V battery must be charged immediately If the 12 V battery is left in a discharged state for an extended period it will become deeply discharged and sulfating occurs destroying the battery The 12 V battery is maintenance free The acid level does not have to b...

Страница 205: ...ercharge the 12 V battery using this device Info Never remove cover 1 Charge the 12 V battery to a maximum of 10 of the capacity specified on battery housing 2 Switch off the battery charger after charging and disconnect from the 12 V battery Guideline The charging current charging voltage and charging time must not be exceeded Recharge the 12 V battery regularly when the motorcy cle is not being ...

Страница 206: ...g the main fuse Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Info The main fuse protects all power consumers of the vehicle The main fuse is under the seat Preparatory work Remove the passenger seat p 132 Remove the front rider s seat p 133 ...

Страница 207: ...otection cap 1 F02697 10 Remove faulty main fuse 2 Info A faulty fuse has a burned out fuse wire A A spare fuse is located in the fuse box Insert a new main fuse Fuse 75011088030 p 263 Tip Put a spare fuse in the fuse box so that it is available if needed ...

Страница 208: ...k p 80 15 5 Changing the ABS fuses Info Two fuses for the ABS are located under the protection cap next to the fuse box These fuses protect the return pump and the hydraulic unit of the ABS The third fuse which protects the ABS control unit is located in the fuse box Preparatory work Remove the passenger seat p 132 Remove the front rider s seat p 133 ...

Страница 209: ... faulty fuse by a burned out fuse wire A Warning Fire hazard Incorrect fuses overload the electri cal system Only use fuses with the required ampere value Do not bypass or repair fuses Insert the spare fuse with the correct rating Fuse 75011088015 p 263 Tip Insert spare fuse 2 in the fuse box so that it is available if needed Mount the protection cap ...

Страница 210: ...s overload the electri cal system Only use fuses with the required ampere value Do not bypass or repair fuses Insert the spare fuse with the correct rating Fuse 75011088025 p 263 Tip Insert spare fuse 4 in the fuse box so that it is available if needed Mount the protection cap Finishing work Mount the front rider s seat p 134 Mount the passenger seat p 133 ...

Страница 211: ...6 Changing the fuses of individual power consumers Info The fuse box containing the fuses of individual power consumers is located under the seat Preparatory work Remove the passenger seat p 132 Remove the front rider s seat p 133 ...

Страница 212: ... 5 15 A radiator fan Fuse 6 15 A brake light turn signal high beam low beam position light tail light license plate lamp Fuse 7 10 A ABS control unit combination instrument diagnostics connector Fuse 8 10 A emergency off Fuse 9 10 A permanent positive for auxiliary equipment ACC1 front Fuse 10 10 A ignition positive for auxiliary equipment ACC2 front ACC2 rear Fuse SPARE 10 A 15 A 30 A spare fuses...

Страница 213: ...pair fuses Insert the spare fuse with the correct rating Fuse 75011088010 p 263 Fuse 75011088015 p 263 Fuse 75011088030 p 263 Tip Put a spare fuse in the fuse box so that it is available if needed Check that the power consumer is functioning properly Close the fuse box cover 1 Finishing work Mount the front rider s seat p 134 Mount the passenger seat p 133 ...

Страница 214: ...are hands K00017 10 Remove the screw on the rear of the turn signal housing Carefully remove turn signal glass 1 Press bulb 2 carefully into the socket turn it counterclock wise by about 30 and take it out of the socket Guideline Do not touch the reflector with your fingers and keep it free from grease Push the new bulb gently into the socket and turn it clock wise all the way in Turn signal RY10W...

Страница 215: ...e upright on a horizontal surface in front of a light wall and make a marking at the height of the center of the low beam headlight Make another mark at a distance B under the first marking Guideline Distance B 5 cm 2 in Position the vehicle perpendicular to the wall at a distance A from the wall and switch on the low beam Guideline Distance A 5 m 16 ft The rider now mounts the motorcycle with lug...

Страница 216: ...meet specifications Adjust the headlight range p 214 15 9 Adjusting the headlight range Preparatory work Check the headlight setting p 213 F02720 10 Main work Loosen screw 1 To set the headlight range of the headlight swivel the head light upwards or downwards Info Swiveling the headlight upwards increases the headlight range Swiveling the headlight downwards reduces the headlight range If you hav...

Страница 217: ...lie exactly on lower mark ing B when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable Tighten screw 1 Guideline Screw headlight range adjustment M6 7 Nm 5 2 lbf ft Info Screw 1 also secures the headlight Make sure that screw is always tightened ...

Страница 218: ...iagnostics connector F01713 10 Diagnostics connector 1 is located under the passenger seat 15 11 Front ACC1 and ACC2 E01310 10 Installation location Power supplies ACC1 1 and ACC2 2 front are located under the cover of the ABS module ...

Страница 219: ...ELECTRICAL SYSTEM 15 217 15 12 ACC2 rear E01309 10 Installation location Rear ACC2 1 power supplies are located under the passen ger seat ...

Страница 220: ...hen the temperature falls this surplus coolant is sucked back into the cooling system This ensures that operating the vehicle at the specified coolant temperature will not result in a risk of malfunc tions 110 C 230 F H02680 10 The coolant is cooled by the air stream and a radiator fan 4 which is activated at high temperature The lower the speed the less the cooling effect Dirty cooling fins also ...

Страница 221: ...he event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with...

Страница 222: ...ng tank Check the antifreeze in the coolant 25 45 C 13 49 F If the antifreeze in the coolant does not match the speci fied value Correct the antifreeze in the coolant Check the coolant level in the compensating tank The coolant level must be between MIN and MAX If the coolant level does not match the specified value Correct the coolant level Coolant p 274 Mount the cap of the compensating tank ...

Страница 223: ...radiator The radiator must be filled completely If the coolant level does not match the specified value Check the coolant level and the reason for the loss Coolant p 274 If you had to add more coolant than the specified amount 0 20 l 0 21 qt Fill bleed the cooling system p 225 Mount the radiator cap Finishing work Install the right side cover p 141 Mount the front rider s seat p 134 Mount the pass...

Страница 224: ...ents of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of wat...

Страница 225: ... the specified value Correct the coolant level Coolant p 274 E01305 10 Remove radiator cap 2 and check the coolant level in the radiator The radiator must be filled completely If the coolant level does not match the specified value Check the coolant level and the reason for the loss If you had to add more coolant than the specified amount 0 20 l 0 21 qt Fill bleed the cooling system p 225 Mount th...

Страница 226: ...s of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water ...

Страница 227: ... Filling bleeding the cooling system Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the eyes and clothing Consult a doctor immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with wat...

Страница 228: ... s seat p 133 Remove the right side cover p 139 E01305 11 Main work Remove radiator cap 1 E01115 10 Loosen bleeder screw 2 Guideline 3 turns Tilt the vehicle slightly to the right Pour in the coolant until it emerges without bubbles at the bleeder screw and then mount and tighten the bleeder screw immediately Coolant p 274 ...

Страница 229: ...sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and allow it to warm up E01306 12 Stop the engine and allow it to cool down When the engine is cool check the coolant level in the radia tor and if necessary add coolant Remove the cover 3 of the compensating tank and top up the coolant level up ...

Страница 230: ...orcycle operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature Allow the cooling system and the engine to cool down before you open the radiator the radiator hoses or other components of the cooling system In the event of scalding rinse the area affecte...

Страница 231: ...coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes Change clothing if coolant spills onto your clothing Condition The engine is cold Preparatory work Remove the bag carrier p 135 Remove the passenger seat p 132 Remove the front rider s sea...

Страница 232: ...e upright Position an appropriate container under the engine Remove screw 1 with the seal ring E01305 10 Remove radiator cap 2 Completely drain the coolant Mount and tighten screw 1 with a new seal ring Guideline Screw plug water pump drain hole M6 10 Nm 7 4 lbf ft ...

Страница 233: ...ediately Coolant p 274 Completely fill the radiator with coolant Mount the radiator cap Rest the vehicle on the side stand Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start...

Страница 234: ...in the radia tor and if necessary add coolant Remove the cover of compensating tank 4 and top up the coolant level up to the MAX marking Mount the cover of the compensating tank Finishing work Install the right side cover p 141 Mount the front rider s seat p 134 Mount the passenger seat p 133 Install the bag carrier p 135 ...

Страница 235: ...ecification S02375 10 Check the clutch lever for smooth operation Move the handlebar to the straight ahead position Pull the clutch lever until resistance is perceptible and deter mine the play in the clutch lever A Clutch lever play A 1 3 mm 0 04 0 12 in If the clutch lever play does not meet the specified value Adjust play in the clutch lever p 234 Move the handlebar to and fro over the entire s...

Страница 236: ...h lever S02374 10 Move the handlebar to the straight ahead position Push back sleeve 1 Loosen lock nut 2 Adjust the play in the clutch level A by turning adjusting screw 3 Guideline Clutch lever play A 1 3 mm 0 04 0 12 in Tighten lock nut 2 Position bellows 1 ...

Страница 237: ...ve load this can cause a malfunction of the Easy Shift 400692 10 Sit on the vehicle in the riding position and determine distance A between the upper edge of your boot and the shift lever Distance between shift lever and upper edge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Adjust the basic position of the shift lever p 235 17 4 Adjusting the basic position of the s...

Страница 238: ... five screw threads must be screwed into the seat ing Tighten nuts 1 Guideline Nut shift rod M6 6 Nm 4 4 lbf ft Nut shift rod M6LH 6 Nm 4 4 lbf ft After the nuts have been tightened the bearings of the shift rod must be central and aligned identically to each other in order to ensure freedom of movement in the bearing shells Check the shift lever to ensure it is functioning properly and can move f...

Страница 239: ... upright on a horizontal surface E01304 10 Main work Check the engine oil level Info After switching off the engine wait one minute before checking the level The engine oil must be between the A and B markings When the engine oil level is below the A marking Add engine oil p 242 When the engine oil level is above the B marking Correct the engine oil level ...

Страница 240: ...nt of scalding rinse the area affected immediately with lukewarm water Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regulations Info Drain the engine oil while the engine is at operating temperature Preparatory work Place the motorcycle on a horizontal su...

Страница 241: ...move screw plug 3 with oil screen 4 Allow the engine oil to drain completely Thoroughly clean the oil drain plugs and oil screens Position oil screen 2 and mount and tighten oil drain plug 1 with the O ring Guideline Oil drain plug M24x1 5 15 Nm 11 1 lbf ft Mount and tighten screw plug 3 with oil screen 4 and the O ring Guideline Oil screen screw plug small M17x1 5 12 Nm 8 9 lbf ft ...

Страница 242: ...e engine oil to drain completely Thoroughly clean the parts and the sealing surface E01301 10 Insert new oil filter 7 Oil the O ring of the oil filter cover Mount oil filter cover 6 Mount and tighten the screws Guideline Screw oil filter cover M6 10 Nm 7 4 lbf ft Info Too little engine oil or poor quality engine oil will result in premature wear of the engine ...

Страница 243: ...r plug together with the O ring Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and check for tightness Finishing work Check the engine oil level p 237 Fit the...

Страница 244: ...of the engine 401955 10 Main work Remove filler plug 1 with the O ring and fill up with engine oil Engine oil SAE 15W 50 p 275 Info In order to achieve optimal engine oil performance it is not advisable to mix different engine oils We recommend changing the engine oil when neces sary Mount and tighten the filler plug together with the O ring ...

Страница 245: ...g them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclosed space Start the engine and check for tightness Finishing work Check the engine oil level p 237 ...

Страница 246: ...ater jet directly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23 6 in Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brake fluid etc correctly and in compliance with the applicable regu...

Страница 247: ...sh Motorcycle cleaner p 277 Info Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to a dry motorcycle always rinse the vehicle with water first Clean the motorcycle with cold water if it has been used on salted roads Warm water enhances the cor rosive effects of salt After rinsing the motorcycle with a gentle spray of water allow it to dry thorou...

Страница 248: ...p Info The heat produced causes water at inaccessible loca tions in the engine and on the brake system to evapo rate Push back the sleeves of the handlebar controls to allow any water that has penetrated to evaporate After the motorcycle has cooled down lubricate all moving parts and pivot points Clean the chain p 153 Treat bare metal except for brake discs and the exhaust sys tem with a corrosion...

Страница 249: ...cleaning and care product Special cleaner for glossy and matte paint finishes metal and plastic surfaces p 278 Lubricate the ignition and steering lock Universal oil spray p 278 19 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter you must expect salt on the roads You should therefore take pre cautions against aggressive road salt Clean the motorcycle wit...

Страница 250: ...rs and brake linings after they have cooled down and with out removing them with cold water and dry carefully Treat the engine the link fork and all other bare or zinc plated parts except the brake discs with a wax based corrosion inhibitor Info Corrosion inhibitor must not come in contact with the brake discs as this would greatly reduce the braking force Clean the chain p 153 ...

Страница 251: ...e storage period less workshop overload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out of service add fuel additive Fuel additive p 277 Refuel p 105 Clean the motorcycle p 244 Change the engine oil and the oil filter clean the oil screens p 238 Check the antifreeze and coolant level p ...

Страница 252: ...the motorcycle with the rear lifting gear p 124 Lift the motorcycle with the front lifting gear p 128 Cover the vehicle with a tarp or similar cover that is perme able to air Info Do not use non porous materials since they prevent humidity from escaping thus causing corrosion Avoid running the engine for a short time only Since the engine cannot warm up properly the water vapor produced during com...

Страница 253: ...059 01 Take the motorcycle off the front lifting gear p 129 Remove the rear of the motorcycle from the lifting gear p 126 Install the 12 V battery p 199 Set the clock p 80 Perform checks and maintenance measures when preparing for use p 89 Take a test ride ...

Страница 254: ...cle is in gear and the side stand is folded out Shift the transmission into neutral Engine turns but does not start Operating error Carry out start procedure p 90 Malfunction in the electronic fuel injection Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Engine has too little power Air filter is very dirty Change the air filter Fuel filter is very dirty Check the fuel p...

Страница 255: ...Malfunction in the electronic fuel injection Read out the fault memory using the Husqvarna Motorcycles diagnostics tool Engine dies during the trip Lack of fuel Refuel p 105 Main fuse or fuse 3 4 or 7 blown Change the main fuse p 204 Change the fuses of individual power consumers p 209 ABS warning lamp lights up ABS fuse blown Change the ABS fuses p 206 Large difference in wheel speeds of the fron...

Страница 256: ...blown Change the fuses of individual power consumers p 209 Time is not displayed or not correctly displayed Fuse 2 or 7 blown Change the fuses of individual power consumers p 209 12 V battery discharged Ignition was not switched off when vehicle was parked Charge the 12 V battery p 201 The 12 V battery is not being charged by the alternator Check the charging voltage Check the open circuit current...

Страница 257: ...in Valve clearance intake cold 0 10 0 15 mm 0 0039 0 0059 in Valve clearance exhaust valve cold 0 15 0 20 mm 0 0059 0 0079 in Crankshaft bearing 2 slide bearings Conrod bearing Sleeve bearing Pistons Forged light alloy Piston rings 1 compression ring 1 tapered compression piston ring 1 oil scraper ring Engine lubrication Pressure circulation lubrication with 2 trochoidal pumps Primary transmission...

Страница 258: ...n Ignition Contactless controlled fully electronic ignition with digital ignition adjustment Alternator 12 V 230 W Spark plug BOSCHSUPER R6 VR6NEU Spark plug electrode gap 1 mm 0 04 in Cooling Water cooling permanent circulation of coolant by water pump Idle speed 1 680 50 rpm Starting aid Starter motor 22 2 Engine tightening torques Oil nozzle M5 6 Nm 4 4 lbf ft Loctite 243 ...

Страница 259: ...tite 243 Screw shift shaft sensor M5 6 Nm 4 4 lbf ft Loctite 243 Screw stator M5 8 Nm 5 9 lbf ft Loctite 243 Cylinder head screw M6 12 Nm 8 9 lbf ft Nut water pump impeller M6 10 Nm 7 4 lbf ft Loctite 243 Oil nozzle M6 6 Nm 4 4 lbf ft Loctite 243 Screw plug water pump drain hole M6 10 Nm 7 4 lbf ft Screw alternator cover M6 12 Nm 8 9 lbf ft Screw bearing retainer M6 12 Nm 8 9 lbf ft Loctite 243 Sc...

Страница 260: ...clutch spring M6 10 Nm 7 4 lbf ft Screw engine case M6x35 12 Nm 8 9 lbf ft Screw engine case M6x75 12 Nm 8 9 lbf ft Loctite 243 Screw engine vent plate M6 10 Nm 7 4 lbf ft Loctite 243 Screw freewheel gear retaining bracket M6 12 Nm 8 9 lbf ft Loctite 243 Screw lock washer engine sprocket M6 12 Nm 8 9 lbf ft Loctite 243 Screw locking lever M6 12 Nm 8 9 lbf ft Loctite 243 Screw oil filter cover M6 1...

Страница 261: ...Screw timing chain tensioning rail M6 12 Nm 8 9 lbf ft Loctite 243 Screw unlocking of timing chain tensioner M6 6 Nm 4 4 lbf ft Screw valve cover M6 12 Nm 8 9 lbf ft Screw water pump cover M6 12 Nm 8 9 lbf ft Nut exhaust flange M8 8 Nm 5 9 lbf ft Screw plug M8 12 Nm 8 9 lbf ft Loctite 243 Screw balancer shaftgear wheel M8 40 Nm 29 5 lbf ft Loctite 243 Screw spring thrust bearing of the shift shaft...

Страница 262: ...sed Screw rotor M10 105 Nm 77 4 lbf ft Loctite 243 Screw plug cam lever axis M10x1 10 Nm 7 4 lbf ft Spark plug M12 15 Nm 11 1 lbf ft Nut inner clutch hub M16LHx1 5 120 Nm 88 5 lbf ft Loctite 243 Nut primary gear wheel timing chain sprocket M16x1 5 120 Nm 88 5 lbf ft Loctite 243 Oil screen screw plug small M17x1 5 12 Nm 8 9 lbf ft Oil drain plug M24x1 5 15 Nm 11 1 lbf ft Screw plug alternator cover...

Страница 263: ...1 8 qt Engine oil SAE 15W 50 p 275 22 3 2 Coolant Coolant 1 2 l 1 3 qt Coolant p 274 22 3 3 Fuel A00420 10 Please observe the labels on EU fuel pumps Total fuel tank capacity approx 9 5 l 2 51 US gal Super unleaded ROZ 95 RON 95 PON 91 p 276 Fuel reserve approx 1 5 l 1 6 qt ...

Страница 264: ...e caliper rear Disc brake with single pot brake caliper floating Suspension travel front 142 mm 5 59 in rear 142 mm 5 59 in Brake discs diameter front 320 mm 12 6 in rear 230 mm 9 06 in Brake discs wear limit front 4 5 mm 0 177 in rear 3 6 mm 0 142 in Tire pressure when solo front 2 0 bar 29 psi rear 2 0 bar 29 psi Tire pressure with passenger full payload front 2 0 bar 29 psi ...

Страница 265: ...ed 145 mm 5 71 in Weight without fuel approx 152 kg 335 lb Maximum permissible front axle load 135 kg 298 lb Maximum permissible rear axle load 230 kg 507 lb Maximum permissible overall weight 355 kg 783 lb 22 5 Electrical system 12 V battery ETZ 9 BS Battery voltage 12 V Nominal capacity 8 Ah Maintenance free Fuse 75011088010 10 A Fuse 75011088015 15 A Fuse 75011088025 25 A Fuse 75011088030 30 A ...

Страница 266: ...mp LED 22 6 Tires Info Hoses must be used in the tubeless tires on this vehicle Front tire Rear tire 110 70 R 17 M C 54H M S TL Pirelli SCORPION RALLY STR 150 60 R 17 M C 66H M S TL Pirelli SCORPION RALLY STR The tires specified represent one of the possible series production tires Additional information is available in the Service section under www husqvarna motorcycles com ...

Страница 267: ...ort 8 clicks Full payload 15 clicks Rebound damping Comfort 20 clicks Standard 15 clicks Sport 8 clicks Full payload 15 clicks Spring rate Medium standard 4 5 10 7 N mm 25 7 61 1 lb in Fork length 744 mm 29 29 in Spring length with preload spacer s 353 mm 13 9 in Fork oil per fork leg 440 5 ml 14 88 0 17 fl oz Fork oil SAE 4 48601166S1 p 276 ...

Страница 268: ...ndard 15 clicks Sport 10 clicks Full payload 10 clicks Spring preload Comfort 5 clicks Standard 5 clicks Sport 5 clicks Full payload 10 clicks Spring rate Medium standard 100 150 N mm 571 857 lb in Spring length 180 mm 7 09 in Gas pressure 16 bar 232 psi Inbuilt length 304 mm 11 97 in Shock absorber oil Shock absorber fluid SAE 2 5 50180751S1 p 276 ...

Страница 269: ...s M4 4 Nm 3 lbf ft Remaining screws chassis M4 4 Nm 3 lbf ft Screw wheel speed sensor wheel M4 3 Nm 2 2 lbf ft Loctite 243 Screw rear trim M4 2x13 1 5 Nm 1 11 lbf ft Nut chain guard M5 7 Nm 5 2 lbf ft Remaining nuts chassis M5 5 Nm 3 7 lbf ft Remaining screws chassis M5 5 Nm 3 7 lbf ft Screw battery compartment M5 4 Nm 3 lbf ft Screw brake line guide M5 7 Nm 5 2 lbf ft Screw fender M5x12 5 Nm 3 7 ...

Страница 270: ...lbf ft Fitting ABS module retaining bracket M6 7 Nm 5 2 lbf ft Nut foot brake lever adjustment M6 7 Nm 5 2 lbf ft Nut radiator M6 5 Nm 3 7 lbf ft Nut radiator fan M6 3 Nm 2 2 lbf ft Loctite 243 Nut shift rod M6 6 Nm 4 4 lbf ft Nut shift rod M6LH 6 Nm 4 4 lbf ft Remaining nuts chassis M6 10 Nm 7 4 lbf ft Remaining screws chassis M6 10 Nm 7 4 lbf ft Screw ABS module M6 7 Nm 5 2 lbf ft Screw bag carr...

Страница 271: ...nder M6 7 Nm 5 2 lbf ft Loctite 243 Screw frame triangle cover M6x12 7 Nm 5 2 lbf ft Screw frame triangle cover M6x14 4 5 Nm 3 32 lbf ft Screw front spoiler M6 7 Nm 5 2 lbf ft Screw front trim M6x15 3 8 Nm 2 8 lbf ft Screw fuel pump M6 9 Nm 6 6 lbf ft Screw headlight M6 7 Nm 5 2 lbf ft Screw headlight fixation on bot tom triple clamp M6x20 10 Nm 7 4 lbf ft Screw headlight fixation on top triple cl...

Страница 272: ...rew wheel speed sensor M6 7 Nm 5 2 lbf ft Loctite 243 Spacer license plate bracket M6x1 7 Nm 5 2 lbf ft Nut rear sprocket M8 38 Nm 28 lbf ft Loctite 243 Remaining nuts chassis M8 25 Nm 18 4 lbf ft Remaining screws chassis M8 25 Nm 18 4 lbf ft Screw battery support bracket M8 19 Nm 14 lbf ft Screw bottom triple clamp M8 12 Nm 8 9 lbf ft Screw cable guide holder on license plate bracket M8 19 Nm 14 ...

Страница 273: ...b handle M8 21 Nm 15 5 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Loctite 243 Screw license plate bracket M8x18 19 Nm 14 lbf ft Loctite 243 Screw license plate bracket M8x35 19 Nm 14 lbf ft Loctite 243 Screw main silencer M8 21 Nm 15 5 lbf ft Screw rear brake disc M8 25 Nm 18 4 lbf ft Loctite 243 Screw subframe M8 25 Nm 18 4 lbf ft Loctite 243 Screw top triple clamp M8 15 Nm 11 ...

Страница 274: ... Screw foot brake lever M10 30 Nm 22 1 lbf ft Loctite 243 Screw footrest bracket M10 50 Nm 36 9 lbf ft Screw handlebar support M10 21 Nm 15 5 lbf ft Screw license plate bracket M10x30 30 Nm 22 1 lbf ft Loctite 243 Screw shift lever M10 30 Nm 22 1 lbf ft Loctite 243 Nut turn signal M10x1 25 11 Nm 8 1 lbf ft Screw bottom shock absorber M10x1 25 51 Nm 37 6 lbf ft Loctite 243 Screw top shock absorber ...

Страница 275: ... 273 Screw steering head top M16 55 Nm 40 6 lbf ft Loctite 243 Lambda sensor M18 50 Nm 36 9 lbf ft Nut steering head M30x1 1st stage 50 Nm 36 9 lbf ft 2nd stage loosen counterclock wise 2 turns 3rd stage 5 Nm 3 7 lbf ft ...

Страница 276: ... 1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not use pure water as only coolant is able to meet the requirements needed in terms of corrosion pro tection and lubrication properties Only use coolant that complies with the requirements stated see speci...

Страница 277: ...ns for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier MOTOREX COOLANT M3 0 Engine oil SAE 15W 50 Standard classification JASO T903 MA2 p 279 SAE p 279 SAE 15W 50 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Semi synthetic engine oil Rec...

Страница 278: ...E 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that exhibit the corresponding properties Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe ...

Страница 279: ...n Clean Fuel additive Recommended supplier MOTOREX Fuel Stabilizer Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Perfect finish and high gloss polish for paints Recommended supplier MOTOREX Moto Shine ...

Страница 280: ...ier MOTOREX Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Street chain spray Guideline Recommended supplier MOTOREX Chainlube Road Strong Universal oil spray Recommended supplier MOTOREX Joker 440 Synthetic ...

Страница 281: ...ice intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated with the same oil The JASO T903 MA2 standard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils accordin...

Страница 282: ...s locking of the wheels when driving straight ahead without the influence of lateral forces Easy Shift Engine electronics function for shifting up and down without clutch actuation OBD On board diagnosis Vehicle system which monitors the specified param eters of the vehicle electronics ...

Страница 283: ...LIST OF ABBREVIATIONS 27 281 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Страница 284: ...cle electronics Come safely to a halt and contact an authorized Husqvarna Motorcycles work shop ABS warning lamp lights up yellow Status or error messages relating to ABS 28 2 Green and blue symbols Green and blue symbols reflect information The turn signal indicator lamp flashes green simultaneously with the turn signal The turn signal is switched on The idle indicator lamp lights up green The tr...

Страница 285: ...19 Anti lock braking system 162 Apply the brakes 100 Auxiliary substances 26 B Bag carrier 47 installing 135 removing 135 Brake discs checking 165 Brake fluid of front brake adding 167 of rear brake adding 172 Brake fluid level of front brake checking 166 rear brake checking 171 Brake linings front brake checking 170 rear brake checking 176 Brakes 100 C Capacity coolant 261 engine oil 261 fuel 107...

Страница 286: ... 76 Avg F C Trip 1 74 Avg F C Trip 2 77 coolant temperature indicator 65 display 63 fuel level display 64 Fuel Range 69 function buttons 66 indicator lamps 59 Info display 67 ODO display 68 overview 52 Service 70 shift warning light 61 Time Trip 1 72 Time Trip 2 75 TRIP 1 display 71 TRIP 2 display 75 warnings 54 Coolant changing 228 draining 224 Coolant level checking 219 222 Cooling system 218 fi...

Страница 287: ...112 rebound adjusting 114 Fork article number 36 Fork legs dust boots cleaning 131 Front rider s seat mounting 134 removing 133 Front spoiler installing 152 removing 151 Front wheel installing 181 removing 180 Fuel tank filler cap closing 46 opening 44 Fuel oils etc 26 Fuse of individual power consumers changing 209 G Grab handle 48 H Hand brake lever 38 basic position adjusting 164 Handlebar posi...

Страница 288: ... Loading the vehicle 86 Luggage 86 M Main fuse changing 204 Manufacturer warranty 26 Misuse 11 Motor sprocket checking 158 Motorcycle cleaning 244 lifting with front lifting gear 128 raising with the rear lifting gear 124 rear from the lifting gear removing 126 taking off front lifting gear 129 O Oil filter changing 238 Oil screens cleaning 238 Owner s Manual 25 P Parking 102 Passenger foot pegs 4...

Страница 289: ...ing 186 removing 184 Refueling fuel 105 Riding 94 starting off 92 Right side cover removing 139 S Safe operation 22 Seat lock 47 Service 27 Service schedule 108 111 Shift lever 49 basic position adjusting 235 basic position checking 235 Shift speed RPM1 adjusting 81 Shift speed RPM2 adjusting 82 Shifting 94 Shock absorber 112 rebound damping adjusting 115 spring preload adjusting 117 Shock absorbe...

Страница 290: ...ndlebar 41 T Technical data capacities 261 chassis 262 chassis tightening torques 267 electrical system 263 engine 255 engine tightening torques 256 fork 265 shock absorber 266 tires 264 Throttle grip 39 Time adjusting 80 Tire condition checking 190 Tire pressure checking 193 Tire repair spray using 195 Tool set 48 Transport 104 Troubleshooting 252 254 Turn signal bulb changing 212 Turn signal swi...

Страница 291: ...INDEX 289 Use definition 11 V Vehicle identification number 34 View of vehicle front left 30 rear right 32 W Winter operation checks and maintenance steps 247 Work rules 24 ...

Страница 292: ... 3402394en 3402394en 03 2020 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria www husqvarna motorcycles com Photo Mitterbauer KISKA Husqvarna Motorcycles GmbH ...

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Husqvarna 3402394en, Руководство пользователя

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Содержание 3402394en

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