background image

www.GETHURCO.com

1-800-888-1436

www.GETHURCO.com

Operating Instructions

4

Filling the water main prior to hydrostatic pressure 

testing

Fill the water main following the recommendations

1.

of the American Water Works Association (AWWA).

These recommendations can be purchased on

line at the AWWA website at www.awwa.org. Also,

refer to the pipe manufacturers recommendations.

Improper filling of the water main can cause

damage to the water main and can be a safety

hazard.

WARNING! 

2.

It is important to get as much air out

of the water main prior to testing as is possible.

Air is a compressible gas and can turn your water

main into a potential “bomb” causing extensive

damage to the water main and injury or death

to workers in the area. If you are pressure

testing the water main and it is taking a lot of

water to bring the pressure up, abort the test

immediately and recheck the water main for

trapped air.

Note:  Since water is nearly incompressible, it will not take 

much water pumped from your Old Faithful Pumper to bring 

water line pressure up to test pressure. For example, if you 

had an 8 inch water main, 1,000 feet long and all of the air 

was removed or purged from the water line, it would only 

take about one cup of water to bring the pressure up to 

150 PSI. 

WARNING;

IF YOU ARE USING TOO MUCH WATER, 

ABORT THE TEST IMMEDIATELY AND RECHECK THE 

WATER MAIN FOR TRAPPED AIR. 

Old Faithful Pumper Operation Instructions

Read Engine Manufacturers Owner’s manual

for operation. Check Oil and Gas levels in your

engine.

Refer to the Hypro Medium or High Pressure

Pumps manual for specific instructions  for

pump operation. Check all fluid levels.

Connect the clear suction hose to the filter

assembly on the pump. Be sure to insert the

safety clip into the coupling.

Put the open end of the suction hose in to a

barrel full of water or if you have purchased

the optional water tank, connect the suction

hose from the tank to the filter assembly.

Again, insert the safety clip into the coupling.

CAUTION:

 

DO NOT CONNECT THE SUCTION

HOSE TO A PRESSURE SOURCE OF WATER.

Doing so can cause damage to your test pump.

If you have purchased the optional water tank,

you can connect it to a pressure source of

water.

Refer to Operation Instructions in the

Hypro Manual, included with this manual,

for detailed instructions on setting the

control unit. Refer to instructions for the

9910-GS40GI Control Unit used on our

HTP10-500 pumps and the 9910-VDR50

Control Unit used on our HTP23-700 pump.

Before you start the engine, raise the pressure

release lever. This will take pressure off the

pump and make starting the engine easier.

Start the engine and let it run for about one

minute. Turn the engine off and recheck fluid

levels on the pump and the engine.

You are now ready to make a connection to

your water main.

Hydrostatic Pressure Testing Steps

Hydrostatic pressure testing will help you quickly determine the quality of installation of your water mains. Done right, 

hydrostatic pressure testing is fast and safe. Please take the time to completely read this manual and understand the steps for 

safely testing your water mains. 

Operating Instructions

TM

Содержание Old Faithful HTP10-500

Страница 1: ...R E F E R E N C E M A N U A L Reference Manual and User s Guide 1 800 888 1436 www hurcotech com info hurcotech com TM...

Страница 2: ......

Страница 3: ...rocedures for using the Old Faithful Pumper We use simple to understand instructions and photos to assist you in learning how to get the best results from your Old Faithful Pumper Please follow each s...

Страница 4: ...ain Prior to Hydrostatic Testing 4 Connecting Your Old Faithful Pumper to the Water Main 5 Hydrostatic Testing the Water Main 5 Determining Water Loss of Test Results 5 Maintenance Instructions for Yo...

Страница 5: ...ea is well ventilated NEVER pump at pressures higher than the maximum recommended pressures for the pump see Specifications in Hypro Manual NEVER operate your Old Faithful Pumper in temperatures below...

Страница 6: ...and Gas levels in your engine Refer to the Hypro Medium or High Pressure Pumps manual for specific instructions for pump operation Check all fluid levels Connect the clear suction hose to the filter a...

Страница 7: ...that the water main was properly filled to eliminate trapped air you are ready to start your test Follow these steps Read all 1 warnings displayed on the Old Faithfull Pumper before operation WARNING...

Страница 8: ...r 40 hours of break in operation and every three months or 500 hours whichever comes first Use high grade non detergent SAE 30 weight oil To drain oil from the pump remove the drain plug and the sight...

Страница 9: ...961 5406P 4 1 4 plug 2 REF PART DESCRIPTION REQD 22 961 5406P 6 3 8 plug 1 23 9910 550350 o ring 1 24 961 5502 8 8 90 degree elbow 2 25 4200 124 recirculation hose 1 26 4200 107 pressure manifold 1 2...

Страница 10: ...1 800 888 1436 8 Parts Breakdown HTP10 500 Pump Assembly Parts...

Страница 11: ...620030 o ring 4 18 9910 1409050 check valve assembly 4 19 2406 0023 drain plug 1 20 9910 111120 retainer ring 1 21 9910 620020 oil sealing cap 1 22 9910 620210 o ring 1 23 9910 620291 retaining ring 1...

Страница 12: ...1 16 902 105 bolt 5 16 x 1 3 4 110120228 4 REF PART DESCRIPTION REQD 17 903 103 bolt 5 16 x 1 1 4 110120326 4 18 901 105 bolt 5 16 x 1 3 4 110120228 2 19 901 102 bolt 5 16 x 1 110120325 4 20 903 021...

Страница 13: ...0 bolt 3 8 9910 620950 gasket 1 9 9910 651000 bolt 4 10 9910 620960 gearbox body 1 11 2406 0023 drain plug 2 12 9910 740290 o ring 2 13 9910 1140370 vent plug 1 14 9910 621660 pinion gear 1 15 9910 62...

Страница 14: ...manufacturer s separate limited warranty only This warranty does not cover damage or loss to the Old Faithfull Hydrostatic pumps due to operating negligence or due to accident or other casualty THERE...

Страница 15: ...www GETHURCO com www hurcotech com 13 Notes NOTES...

Страница 16: ...1 800 888 1436 www hurcotech com info hurcotech com Rev 11 14 19 Part No HTP OM...

Отзывы: