10-06-2008
HK1086
I
NSTRUCTION
M
ANUAL
B
OBTAIL
NSTALLATION
S
YSTEM
BTT35
BTT35R
Страница 1: ...10 06 2008 HK1086 INSTRUCTION MANUAL BOBTAIL INSTALLATION SYSTEM BTT35 BTT35 BTT35R BTT35R...
Страница 2: ...Date July 2008 Sound Levels Models BTT25 35 57 family To calculate equivalent noise level for other quantities of fas teners in an eight hour period use the formula Leq SEL 10 log n 28 800 where n nu...
Страница 3: ...TOOL CONTROLLER 11 BTT35 ASSEMBLY DRAWINGS BTT35 Tool Assembly 12 128283 Tool Subassembly 13 128401 Trigger Terminal Box Assembly 14 128398 Limit Switch Housing Assembly 14 BTT35 ASSEMBLY PARTS LISTS...
Страница 4: ...Disconnect primary power source before doing maintenance on Huck equipment 8 Tools and hoses should be inspected for leaks at the beginning of each shift day If any equipment shows signs of damage wea...
Страница 5: ...ics after pressure is met TD 3 Time to eject or release hydraulics N P PROGRAM ROGRAM C CYCLE YCLE Operating Temperature Range 32 125F 0 51 7C The operator pushes the Tool s Nose over the end of the f...
Страница 6: ...3 3 12 79 2 2 87 72 8 2 38 60 4 S SPECIFICATIONS PECIFICATIONS BTT35 BTT35 Stroke 1 625 in Weight Approximately 13 lbs INCHES mm BTT35 Tool Assembly Figure 1 12 03 305 6 2 87 72 8 2 38 60 4 5 49 139 3...
Страница 7: ...of Puller and inside of Anvil Apply Loctite 242 P N 505016 to these threaded joints 501736 Setscrew Qty 1 500648 Setscrew Qty 3 128376 Anvil Holder 128389 Puller 128379 Anvil Assy 1 75 44 45 4 28 108...
Страница 8: ...ains perishable parts for your specific tool As foreseeable use may indicate keep extra kits O rings Back up Rings other standard items and tool parts in stock When stock is deplet ed you can get kit...
Страница 9: ...ace on the Installation Tool begin setup First connect the Hydraulic Hoses to the Powerig 2 Connect the Relief Valve to the other end of the Powerig Hydraulic Hoses 3 Connect 125926 Hose Assy to the T...
Страница 10: ...e NOTE It is important to Release the Trigger while adjusting pressure then re energizing to re check pressure Otherwise the reading on the pressure display may be incorrect When the desired pressure...
Страница 11: ...ns again to enter the new value Press ENT when finished 7 Press the ESC Command Button 5 times to exit 8 Move the Mode Switch back to RUN left most position 9 Check the continuously scrolling display...
Страница 12: ...ms 12 B VIEW B B SECTION A A Enlarged 1 366 Make Break coarse adjustument for Limit Switch 15 See Figure 8 1 16 17 See Figure 8 2 18 19 20 21 1 14 128283 Tool Assembly See Figure 7 A A BTT35 Tool Asse...
Страница 13: ...lcoa Fastening Systems 13 R P 1a 1b 1c 1d 2a 2b 2c 2d 3a 3d 3b 3c 4a 4b 4c 4d 4e 4f 2c 7 7 5 6 qty 2 8 1d 3c 3e 9 14 11 13 12 10 128283 Tool Assembly Refer to Parts List for individual part numbers Ac...
Страница 14: ...to Parts List for individual part numbers Figure 8 2 128398 Limit Switch Housing Assembly Refer to Parts List for individual part numbers A A 17a 17b 17c 17d 17e 17f 17g 17h 17 j 17k 17m 17n 17p 17q 1...
Страница 15: ...Part Number Qty 15 Trig Term Box Assy contains 128401 1 15a Trigger Terminal Box 128652 1 15b Trigger Assembly 120361 1 15c Trigger Terminal Box Cover 128653 1 15d Screw 505642 1 15e Terminal Strip 1...
Страница 16: ...Body 128397 Actuator Rod 118944 2 High Pressure Hoses 128412 Tool Assembly See Figure 10 BTT35R Tool Assembly 128396 Limit Switch Rod Guide 508308 Spring 128395 1 Limit Switch Rod 128425 Pinch Guard...
Страница 17: ...ins 121890 1 2a Forward Gland 121878 1 2b Back up Ring 501151 1 2c O Ring 506089 1 2d Wiper 506065 1 2e Back up Ring 501144 1 2f O Ring 506079 1 3 Main Housing Assembly contains 121981 1 3a Main Housi...
Страница 18: ...500108 Mounting Screws 4 128414 Switch Housing 508310 Red LED 505344 3 Cord Grip 508313 Washer 508310 Red LED 128428 Handle Assembly 128427 Handle Cover 502468 Screws 4 128424 Handle Flange 500077 Scr...
Страница 19: ...Puller always clean compo nents upon changing or checking Puller a Insert Spring into Piston b Insert Actuator Rod into Piston c Insert Rod Guide into Piston d Screw Puller onto Piston 5 Reinstall th...
Страница 20: ...l come on once the switch has been made 5 Tighten the Lockdown Screw NOTE After tightening the Lockdown Screw verify the adjustment again by measuring with the depth micrometer In some cases because o...
Страница 21: ...24VDC TRIGGER 6 BROWN GROUND LED 128416 Cable Assy 120361 Trigger 506038 Switch LS1 NC 1 WHITE SOURCE 24VDC TRIGGER 2 RED SOURCE 24VDC LS1 3 YELLOW 24VDC LED 4 GREEN SIGNAL 24VDC LS1 5 BLACK SIGNAL 2...
Страница 22: ...Hose Cable Extension Assy 128461 length Test Plates 12mm Small 128484 12mm Large 128483 14mm Small 128467 14mm Large 128466 16mm Small 128465 16mm Large 128464 20mm Small 128486 20mm Large 128485 Loa...
Страница 23: ...r custom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLIN...
Страница 24: ...50 Us Par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 A Global Organization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices i...
