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SF32 BobTail® Installation Tooling 

(HK1180)

         

                       

 Alcoa Fastening Systems & Rings

4

I.  GENERAL SAFETY RULES:

1.  A half hour long hands-on training session with qualified 

personnel is recommended before using Huck equipment.

2.  Huck equipment must be maintained in a safe working 

condition at all times. Tools and hoses should be inspected 

at the beginning of each shift/day for damage or wear. Any 

repair should be done by a qualified repairman trained on 

Huck procedures.

3. For multiple hazards, read and understand the safety 

instructions before installing, operating, repairing, 

maintaining, changing accessories on, or working near the 

assembly power tool. Failure to do so can result in serious 

bodily injury.

4.  Only qualified and trained operators should install, adjust or 

use the assembly power tool.

5.  Do not modify this assembly power tool. This can reduce 

effectiveness of safety measures and increase operator risk.

6.  Do not discard safety instructions; give them to the operator.

7.  Do not use assembly power tool if it has been damaged.

8.  Tools shall be inspected periodically to verify all ratings 

and markings required, and listed in the manual, are legibly 

marked on the tool. The employer/operator shall contact the 

manufacturer to obtain replacement marking labels when 

necessary. Refer to assembly drawing and parts list for 

replacement.

9.  Tool is only to be used as stated in this manual. Any other 

use is prohibited.

10. Read MSDS Specifications before servicing the tool. MSDS 

specifications are available from the product manufacturer 

or your Huck representative.

11. Only genuine Huck parts shall be used for replacements or 

spares. Use of any other parts can result in tooling damage 

or personal injury.

12. Never remove any safety guards or pintail deflectors.

13. Never install a fastener in free air. Personal injury from 

fastener ejecting may occur.

14. Where applicable, always clear spent pintail out of nose 

assembly before installing the next fastener.

15. Check clearance between trigger and work piece to ensure 

there is no pinch point when tool is activated. Remote 

triggers are available for hydraulic tooling if pinch point is 

unavoidable.

16. Do not abuse tool by dropping or using it as a hammer. 

Never use hydraulic or air lines as a handle or to bend or pry 

the tool. Reasonable care of installation tools by operators 

is  an  important  factor  in  maintaining  tool  efficiency, 

eliminating downtime, and preventing an accident which 

may cause severe personal injury.

17. Never place hands between nose assembly and work piece. 

Keep hands clear from front of tool.

18. Tools with ejector rods should never be cycled with out 

nose assembly installed.

19. When two piece lock bolts are being used always make sure 

the collar orientation is correct. See fastener data sheet for 

correct positioning.

II.  PROJECTILE HAZARDS:

1.  Risk of whipping compressed air hose if tool is pneudraulic 

or pneumatic.

2.  Disconnect the assembly power tool from energy source 

when changing inserted tools or accessories.

3.  Be aware that failure of the workpiece, accessories, or the 

inserted tool itself can generate high velocity projectiles.

4.  Always wear impact resistant eye protection during tool 

operation. The grade of protection required should be 

assessed for each use.

5.  The risk of others should also be assessed at this time.

6.  Ensure that the workpiece is securely fixed.

7.  Check that the means of protection from ejection of fastener 

or pintail is in place and operative.

8.  There is possibility of forcible ejection of pintails or spent 

mandrels from front of tool.

III. OPERATING HAZARDS:

1.  Use of tool can expose the operator’s hands to hazards 

including: crushing, impacts, cuts, abrasions and heat.  

Wear suitable gloves to protect hands.

2.  Operators and maintenance personnel shall be physically 

able to handle the bulk, weight and power of the tool.

3.  Hold the tool correctly and be ready to counteract normal or 

sudden movements with both hands available.

4.  Maintain a balanced body position and secure footing.

5.  Release trigger or stop start device in case of interruption of 

energy supply.

6.  Use  only  fluids  and  lubricants  recommended  by  the 

manufacturer.

7. Avoid unsuitable postures, as it is likely for these not 

to allow counteracting of normal or unexpected tool 

movement.

8.  If the assembly power tool is fixed to a suspension device, 

make sure that fixation is secure.

9.  Beware of the risk of crushing or pinching if nose equipment 

is not fitted.

 

 

   

Continued on next page...

s

afety

 I

nstruCtIons

GLOSSARY OF TERMS AND SYMBOLS:

  -  Product complies with requirements set forth by the 

relevant European directives .

 - 

READ MANUAL

 prior to using this equipment .

 

 - 

EYE PROTECTION IS REQUIRED

 while using this 

equipment .

 - 

HEARING PROTECTION IS REQUIRED

 while using this 

equipment .

Notes

: are reminders of required procedures .

Bold, Italic type and underlining

emphasizes a specific instruction.

WARNINGS: Must be understood to avoid 

severe personal injury.

CAUTIONS: show conditions that will 

damage equipment and or structure.

Содержание BobTail SF32

Страница 1: ...April 28 2015 HK1180 Makers of Huck Marson Recoil Brand Fasteners Tools Accessories Instruction Manual BobTail Installation System SF32 SF32L hydraulic installation tools...

Страница 2: ...SF32 BobTail Installation Tooling HK1180 Alcoa Fastening Systems Rings 2...

Страница 3: ...ciple of Operation 7 Preparation for Use 7 Tool to Powerig Set up 8 Pressure Settings 8 Assembly of NPTF Threaded Components 9 Operating Instructions 9 Maintenance 10 Hydraulic Couplings 11 Optional E...

Страница 4: ...downtime and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods sho...

Страница 5: ...terials to prevent workpiece from ringing 3 Use hearing protection in accordance with employer s instructions and as required by occupational health and safety regulations 4 Operate and maintain tool...

Страница 6: ...r based fluid such as Quintolubric HFD or equivalent Water based fluid shall NOT be used as serious damage to equipment will occur Max Operating Temp 125 F 51 7 C Max Flow Rate 2 gpm 7 57 l m Max Inle...

Страница 7: ...hour training session with qualified personnel is recommended before using Huck equipment When operating Huck installation equipment always wear approved eye protection Be sure there is adequate clear...

Страница 8: ...ol Cord from the Hose Assembly to the Powerig 6 Once the system is set up turn on Powerig and install test fastener Check to be sure that the fastener is installed correctly This can be checked by usi...

Страница 9: ...ALL teeth do not engage properly jaws will be damaged Assembly of NPTF Threaded Components AIR FITTINGS 1 Apply TEFLON stick to male threads which do not have pre applied sealant per manufacturer s re...

Страница 10: ...troubles At the beginning of each shift day Inspect tool and nose assembly for external damage Verify that hydraulic hose fittings couplings and electrical connections are secure Inspecthydraulichose...

Страница 11: ...ations Optional Equipment TEFLON Stick 503237 TEFLON Sealant 620012 Loctite 243 508567 Never Seez NS 160 505565 anti seize and lubricating compound LUBRIPLATE 130 AA 502723 Threadmate 4oz tube 508517...

Страница 12: ...SF32 BobTail Installation Tooling HK1180 Alcoa Fastening Systems Rings 12 Figure 4 Tool Components...

Страница 13: ...front of tool 7 Remove 3 setscrews from piston to avoid damaging seals upon reassembly 8 Push piston out of cylinder from front of tool 9 Using a small diameter dull pointed rod remove O ring back up...

Страница 14: ...cap is aligned with slot in rear of cylinder Figure 5 5 Slide locking pin into place where slots align Figure 5 6 Install end cap cover 7 Apply Loctite 243 threadlocker to 4 cap screws and fasten end...

Страница 15: ...ay warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manufactured b...

Страница 16: ...coa Fastening Systems Rings a business unit of Alcoa is a leading worldwide designer and manufacturer of fastening systems and rings including specialty fasteners fluid fittings assembly components in...

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