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HTC 80 iD

Introduction

1.1

3

•

Dust extractor with integrated pre-separator.

•

Manual disc

•

Suction hose with couplings

•

Cleaning kit (hose, cleaning pipe and cleaning nozzle)

•

Locking key for control cabinet

•

Remote start (option)

1.6

Unpacking

Warning!

Read carefully through the safety instructions and user manual before using the
equipment.

•

Check carefully to see if the packaging or the dust extractor has been damaged
during delivery. If there is any sign of damage, contact your retailer and report it.

•

Check that the delivery matches the order. If there are any discrepancies, contact
your retailer.

•

When lifting the machine, make sure you do so according to chapter Lifting the
machine, page 

11

.

1.7

Machine name plate

Figure  1-1. Machine name plate

1.

Model

2.

Model number

Содержание 80 iD

Страница 1: ...HTC 80 iD MANUAL GB Translation of manual in original language...

Страница 2: ...HTC 80 iD...

Страница 3: ...s and service partners on our website www htc floorsystems com Always specify the model and serial number when asking questions about your product Trademarks HTC is a trademark owned by HTC Sweden AB...

Страница 4: ...serial numbers from 2011 onward conforms to the applicable regulations in directives MD 2006 42 EC and LVD 2006 95 EC The following standards have been used as a basis ISO 3741 and ISO 11202 This prod...

Страница 5: ...actor 8 3 5 Lifting the machine 11 3 6 Wheel brake 12 3 7 Description of controls Keypad 12 4 Usage 14 4 1 General Information 14 4 2 The positions for the dust extractor 14 4 2 1 The dust extractor s...

Страница 6: ...5 4 9 Check the side duct fan 37 5 5 Every six months or 600 hours 37 5 5 1 Check the fastening of the bolts 37 5 6 Every year 37 5 6 1 Replace sock filters 37 5 6 2 Replace HEPA filters 37 6 Service...

Страница 7: ...HTC 80 iD Table of contents iii 10 Warranty and CE marking 53 10 1 Warranty 53 10 2 CE marking 53...

Страница 8: ...Table of contents HTC 80 iD iv...

Страница 9: ...ore using it Contact your local retailer for further information For contact information see Contact Information at the start of the manual 1 2 Responsibility Even though every effort has been made to...

Страница 10: ...ervice life of the dust extractor 1 4 Transportation Always ensure that the dust extractor is emptied of dust and other particles before it is transported lifted or hoisted Always make sure that the d...

Страница 11: ...ructions and user manual before using the equipment Check carefully to see if the packaging or the dust extractor has been damaged during delivery If there is any sign of damage contact your retailer...

Страница 12: ...are given in chapter Technical data page 50 Warning If handled carelessly the dust extractor can overturn and cause both personal injury and damage to the equipment When lifting the machine make sure...

Страница 13: ...user manual Warning Always use the dust extractor in an environment where there is no risk of explosion and fire Familiarise yourself with and follow the relevant fire safety regulations when using t...

Страница 14: ...ng of stone and concrete floors and in accordance with HTC s recommendations Note Only use original spare parts from HTC for the dust extractor Otherwise neither the CE marking nor the warranty will b...

Страница 15: ...on the pre separator and dust extractor The dust extractor can also be started stopped using a remote control option 3 2 Pre separator The pre separator see pos 8 Figure 3 1 page 8 is of cyclone type...

Страница 16: ...gure 3 3 page 10 and streams out through the exhaust pos 5 Figure 3 2 page 9 A hose can be connected to the exhaust to lead the exhaust air away for example to reduce noise and any smells Connection o...

Страница 17: ...5 Folding collection plate for Longopac 6 Latch pre separator 7 Sliding valve bypass 8 Integrated pre separator 9 Inlet Camlock female connector Figure 3 2 The back of the dust extractor 1 Valve 2 Ha...

Страница 18: ...tion 10 Handle valve Figure 3 3 Dust extractor side view with HEPA filter holder and electrical connection 1 Longopac holder pre separator 2 Side duct fan 3 Inlet electrical connection 4 Keypad start...

Страница 19: ...1 1 11 3 5 Lifting the machine When lifting the vacuum system lifting straps are used that are fastened in the notches on the chassis see Figure 3 4 page 11 Only use straps approved for lifting equip...

Страница 20: ...of controls Keypad The illustrations show the keypad on the dust extractor and the keypad for remote start Figure 3 6 Keypad on the dust extractor 1 I ON Start the dust extractor Press the button to s...

Страница 21: ...e description 1 1 13 To start the dust extractor with the remote control option press the button marked with the number 1 and to switch it off press the button marked with the number 2 Figure 3 7 Keyp...

Страница 22: ...ed on level surfaces There is a risk for crush injuries if it should start to roll Tip Check the minimum recommended cable area before using an extension cord You will find the recommended cable area...

Страница 23: ...ge 15 Figure 4 1 Operating position 4 2 2 Lower the dust extractor to the service position The dust extractor can be lowered to the service position by releasing the upper cylinder section from the lo...

Страница 24: ...r to the service position Warning There is a risk for crush injuries when the dust extractor is lowered to the service position Make sure your hands are not in the way when the upper cylinder sections...

Страница 25: ...operating positions for the pre separator are use for handling a full Longopac on the collection plate pos 5 Figure 3 1 page 8 stool or similar resting place Figure 4 3 Locking pin for the pre separa...

Страница 26: ...Usage HTC 80 iD 18 1 1 Figure 4 5 Operating position 1 pre separator...

Страница 27: ...the dust extractor HTC 80 iD is equipped with a 3 Camlock femal connector se pos 9 Figure 3 1 page 8 for quick easy and safe connection of the suction hose between the grinding machine and dust extra...

Страница 28: ...hen necessary since the dust extractor s capacity is reduced when the hose is installed Figure 4 8 Installation of extra ventilation hose Note Place the free end of the ventilation hose outdoors by pu...

Страница 29: ...o close the bypass valve pull the valve closed according to Figure 4 9 page 22 A closed bypass valve blocks the connection between the pre separator s cyclone and the volume that stores the dust befor...

Страница 30: ...ing the slide gate Tip To ensure effective cleaning of the filter all gaskets on the dust extractor should be checked to ensure that they are undamaged and that they seal tightly Manual filter cleanin...

Страница 31: ...per cylinder section so the valve cover opens for about 1 second Then release the handle see Figure 4 12 page 23 Figure 4 12 Filter cleaning 3 Wait a further 2 3 seconds so a new negative pressure for...

Страница 32: ...ust extractor is equipped with a sack system that makes it possible to minimise dust exposure when changing waste bags the so called Longopac This sack system can be ordered Please contact your HTC re...

Страница 33: ...HTC 80 iD Usage 1 1 25 4 9 1 Removing full Longopac 1 2...

Страница 34: ...y Longopac down to the collection plate This is to create the best conditions for the waste to fall into the Longopac 4 9 2 Fitting Longopac When fitting Longopac bags it is recommended that the pre s...

Страница 35: ...HTC 80 iD Usage 1 1 27 1 2 Tip The Longopac holders are attached by a bayonet fitting to the dust extractor...

Страница 36: ...Usage HTC 80 iD 28 1 1 3 4...

Страница 37: ...HTC 80 iD Usage 1 1 29 5 6...

Страница 38: ...Usage HTC 80 iD 30 1 1 7 Tip Pull out a new length of empty Longopac down to the collection plate This is to create the best conditions for the waste to fall into the Longopac...

Страница 39: ...e side duct fan Warning During maintenance and repairs the power to the dust extractor must be disconnected Warning Use protective equipment such as safety shoes safety goggles protective gloves breat...

Страница 40: ...e service position page 15 for instructions on how to do this Warning There is a risk for crush injuries when the dust extractor is lowered to the service position Make sure your hands are not in the...

Страница 41: ...eparator Visually inspect that the sealing strip and seal surface on the cover and cone look good Also check the bypass valve see Check sliding valve bypass page 36 and the dust covers see Check dust...

Страница 42: ...ng The dust that is sucked up is harmful if inhaled Follow local regulations and use breathing protection 1 Undo the quick release holding the HEPA filter holder in position see Figure 5 1 page 34 2 F...

Страница 43: ...t direction through the filters The arrow must point away from the upper cylinder section on the suction system because this is the dust extractor s flow direction 5 Check whether the filters are dirt...

Страница 44: ...and pliable material over the area where it is suspected the leak is If the material fastens due to suction there is a leak in the area It is also possible to increase the negative pressure by closing...

Страница 45: ...hows that the filter should be replaced this should be done according to Servicing the sock filter page 40 5 6 2 Replace HEPA filters Warning The dust that is sucked up is harmful if inhaled Follow lo...

Страница 46: ...hoes safety goggles protective gloves breathing mask and hearing protection 6 2 Servicing the sock filter cassette Warning The dust that is sucked up is harmful if inhaled Follow local regulations and...

Страница 47: ...an the upper cylinder section if it has leaked dust 5 Check the sock filters according to Check the sock filters page 32 and replace the sock filters that are damaged or used up according to Servicing...

Страница 48: ...replaced the following points must be done 1 Loosen the three appropriate screw joints pos B in Figure 6 2 page 40 on the top of the sock filter cassette so the top is released The sock filters can no...

Страница 49: ...A filters must be changed once a year but if the daily inspection shows that the HEPA filters needs changing the following points must be done after steps 1 5 in Check HEPA filters page 33 1 Discard t...

Страница 50: ...ction 1 Cut the power to the dust extractor by pulling the plug out of the electrical socket see Figure 3 3 page 10 2 Open the electrical cabinet 3 Press the motor protection Reset button see Figure 6...

Страница 51: ...use holder 7 Lower the fuse holder 8 Close the electrical cabinet 9 Connect the dust extractor to the mains supply by plugging in the plug 10 Try to start the dust extractor by pressing the I button o...

Страница 52: ...80 iD 44 1 1 1 Open the battery case by screwing out the three screws on the back of the transmitter s case see Figure 6 5 page 44 Figure 6 5 Battery case 2 Carefully remove the back piece 3 Remove t...

Страница 53: ...5 Close the back piece 6 Tighten the 3 screws with a Philips screwdriver PH00 torque 0 14 Nm 7 After changing the battery the light emitting diode will shine yellow for 1 second followed by 1 or 2 gre...

Страница 54: ...to Relay 1 4 Power unit connection 12 24 V AC DC 5 Learn Erase button 6 Light emitting diode 5 Squelch 7 Light emitting diode 6 Status 8 Light emitting diode 7 Learn 6 6 3 Basic configuration 1 Open t...

Страница 55: ...t may be required must be carried out by an HTC Service Centre that has trained service personnel and uses HTC original parts and accessories Contact your retailer if your machine requires servicing F...

Страница 56: ...that there is voltage on all phases Check the dust extractor s fuses The dust extractor stops after starting Can be due to something blocking the airflow Check hoses filters etc Maintenance page 31 C...

Страница 57: ...rtain air speed to function satisfactorily Very light dust particles The pre separator needs a certain dust particle weight in order to separate them from the airflow Longopac falls apart The dust cov...

Страница 58: ...filter class H13 H13 Filter area Hepa 13 filter m 20 8 Sqft 20 8 Motor power kW 7 5 HP 11 5 Voltage W 3 x 400 W 3 x 460 Current A 16 7 A 17 3 Recommended minimum cable area mm 2 5 in2 0 0039 Frequency...

Страница 59: ...HTC 80 iD Technical data 1 1 51 Figure 8 1 Height and length of the dust extractor in the operating position in millimetres Figure 8 2 Width of the dust extractor in millimetres...

Страница 60: ...ion joint pre separator Plastic nylon Plastic recycling Combustible Hose Plastic PUR and metal wire Plastic recycling Combustible HEPA filter Hepa 13 Metal glass fibre reinforced paper and hot melt ad...

Страница 61: ...warranty terms please contact your retailer 10 2 CE marking CE marking of a product guarantees its free movement within the EU area in accordance with EU regulations CE marking also guarantees that th...

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