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5

1.4 

Regulations, official approvals

For installation and operation of the system, the following 

regulations are to be observed:

Germany

• 

DIN EN 12831 Heating systems in buildings – proce

-

dure for calculating the standard heating load.

• 

DIN EN 12828 Heating systems in buildings - planning 

of hot water systems.

• 

DIN EN 13384 Exhaust gas systems – thermal and fluid 

dynamic calculation methods.

• 

DIN  4755  Oil-fired  systems:  design,  construction  and 

technical safety requirements.

• 

DIN 4756 Gas-fired systems: design, construction and 

technical safety requirements, planning and execution 

(for operation with gas burners).

• 

DIN  18160  House  chimneys,  requirements,  planning 

and execution.

• 

PED (Pressure Equipment Directive).

• 

TRD  721  Safety  equipment  to  safeguard  against  ex

-

cess pressures / safety valves / for group II steam boil

-

ers.

• 

VDI 2035 Prevention of damage by corrosion and the 

formation of scale in hot water systems.

• 

DIN 57 116 / VDI 0116 Electrical equipment for firing 

systems (VDE regulation).

Austria

• 

ÖNorm (Austrian standard) B 8130 Open hot water sys

-

tems, safety installations.

• 

ÖNorm B 8131 Closed-circuit hot water systems, safe

-

ty, construction and testing regulations.

• 

ÖNorm B 8133 Water heating systems, technical safety 

requirements.

• 

ÖNorm B 8136 Heating systems, space requirements 

and other building requirements.

• 

ÖNorm EN 12831 Heating installations in buildings – 

procedure for calculating the standard heating load.

• 

ÖNorm EN 12828 Heating systems in buildings: plan

-

ning of hot water heating systems.

• 

ÖNorm EN 13384 Exhaust gas systems – procedure 

for heat and technical gasflow calculations.

• 

ÖNorm  M  7515  Calculation  of  chimney  dimensions; 

definition of expressions, calculation procedures.

• 

ÖNorm  H  5171  Heating  systems  –  technical  building 

requirements.

• 

ÖVGW TR gas.

Switzerland

• 

VKF-Association of Cantonal Fire Insurers.

• 

Regulations of the fire police.

• 

SN (Swiss standard) EN 12831 Heating installations in 

buildings – procedure for calculating the standard heat

-

ing load.

• 

SN EN 12828 Heating systems in buildings - planning 

of hot water heating systems.

• 

SN  EN  13384  Exhaust  gas  systems  -  procedure  for 

heat and technical gasflow calculations.

• 

SVGW Swiss Gas and Water Federation.

• 

SNV 27 10 20 Aeration and ventilation of the boiler room.

• 

SWKI 97-1 Water treatment for heating, steam and air-

conditioning plant.

• 

SWKI 80-2 Technical safety regulations for heating in

-

stallations.

• 

KRW Corrosion caused by halides.

• 

KRW/VSO/FKR Electrical connections on heating boil

-

ers and burners ready to plug in.

• 

Technical tank regulations TTV 1990.

and  further  prescriptions  and  standards  published  by 

CEN, CEN ELEC, DIN, VDE, DVGW, TRD and the leg

-

islature.

In a similar manner, the regulations of the local building 

authorities, insurers and chimney inspectors must be tak

-

en into account. When gas is used as fuel, the regulations 

of  the  responsible  gasworks  must  be  observed  and  an 

official authorisation may also be required.

1.5 

Guarantee

Trouble-free functionality is only guaranteed when both 

these and the operating instructions are meticulously ob

-

served and the boiler is regularly serviced by a qualified 

engineer  (maintenance  contract).  Repair  of  faults  and 

damage  caused  by  contaminated  operating  materials 

(gas,  water,  combustion  air),  unsuitable  chemical  addi

-

tives in the heating water, careless treatment, faulty in

-

stallation, unauthorised modifications and damage as a 

result of force are not subject to our guarantee liability; 

this applies also to corrosion caused by halides, e.g. em

-

anating from spray canisters, paints and varnishes, adhe

-

sives, solvents and cleaning agents.

4 213 787 / 01 

IMpORTAnT InSTRUCTIOnS

Содержание UltraOil 65

Страница 1: ...y for the specialist Elec trical installations may only be carried out by a qualified electrician The UltraOil heating boiler is suitable for and approved as a heating unit for hot water systems with...

Страница 2: ...ion and chimney 21 4 2 1 Exhaust gas flues permitted by Building Regulations 22 4 2 2 Example of an exhaust gas flue 22 4 2 3 Projecting instructions 22 4 2 4 Dimensioning flue gas system 23 4 2 5 Fue...

Страница 3: ...38 6 4 Cleaning the boiler and leakage test 38 6 4 1 Preparation for cleaning the boiler and burners 38 6 4 2 Boiler assembly 39 6 4 3 Cleaning the boiler room 39 6 4 4 Cleaning the combustion chamber...

Страница 4: ...exhaust flue at the chimney Fig 7burner preset WARNING The heat generator can only be de energised by disconnection from the mains fuse WARNING All electric power supply circuits must be switched off...

Страница 5: ...ing systems technical building requirements VGW TR gas Switzerland VKF Association of Cantonal Fire Insurers Regulations of the fire police SN Swiss standard EN 12831 Heating installations in building...

Страница 6: ...boiler Fig 2Take off the transverse timber beam at the front Fig 3Use a winch 2 to lift the front of the boiler Fig 4Take away the side beams 3 at the front sideways see Fig 01 Fit the forward feet a...

Страница 7: ...ion Place the insulating mat 1 Fig 02 around the UltraOil and fix with plastic straps 1a and strap fasteners 1b as additional fixings tension springs can also be used 1c pull the straps tightly 1 1a 1...

Страница 8: ...emperature limiter 4d Fig 11 to the rear to the flue gas pipe Drill a hole of 11 5 mm in the flue gas con duit on site and attach the sensor of the flue gas safety temperature limiter using a Viton pl...

Страница 9: ...9 WARNING Secure service platform 7c Fig 08 in fold ed up position using bolt 7a Fig 09 3a 2 4 4a 4a Illustrated without burner Fig 06 5a 6 6a Fig 07 Fig 08 Fig 09 5 7b 7 7c 7a 4 213 787 01 Assembly...

Страница 10: ...10 Neutralisation box if fitted 2 sensors 2 4a Fig 10 Fig 11 4b 12 4c 9a 11a 12a 11 10 8a 8b 9b 8 9c 4d 4 213 787 01 Assembly...

Страница 11: ...panelling Fit the syphon supplied separately 13 Fig 12 Fig 1Place the condensate box option under the boiler and make the electrical connections Create connec tion between siphon and condensate box 13...

Страница 12: ...ig 2Use the cap nuts already fitted to bolt on the right and left side walls 14 14a Fig 13 to the base of the boiler Fig 3Hang the front 15 on the side walls 14 14a 14 14a 15 Fig 13 4 213 787 01 Assem...

Страница 13: ...il Fig 4Place the flue gas orifice in the flue gas connec tor so that the recesses at the bottom of the flue gas orifice are positioned on the lugs of the flue gas con nector Flue gas connector withou...

Страница 14: ...3 Fig 17 and rotate the burner by 15 The required Allen key 2 is supplied with the burner 2 3 Fig 17 Fig 7Mount the burner flange including sealing to the boiler flange in accordance with Fig 18 Mount...

Страница 15: ...g 11Close the boiler flange with the burner once again Fig 12The oil feeds may be taken through the side open ings either on the right or the left Fig 13Make plug and socket connections 4 Fig 23 Pull...

Страница 16: ...secondary heating surface is so designed that the water vapour contained in the heating gas condenses and the heat of evaporation is utilised for the heating circuit The UltraOil is designed for opera...

Страница 17: ...boiler body mm 80 80 Weight incl casing burner kg 360 360 Weight of transport kg 317 317 Electrical power consumption min max Watt 109 262 123 262 Standby Watt 6 6 Type of protection 2 IP 20 20 Acoust...

Страница 18: ...ow high temperature R1 4 Return flow low temperature R1 5 Draining 6 Flue gas outlet inner 155 mm 7 Cleaning aperture 155 mm 8 Condensate drain incl syphon DN25 9 Control panel 10 Electric cable infee...

Страница 19: ...All dimensions in mm Fig 25 It must be possible to swing open the hinged door of the boiler with the burner upward and rearward The cleaning aperture must be easy to access Boiler rear side must be a...

Страница 20: ...idor to bring in the boiler The following values are the calculated minimum values 150 K L B T B K x L T B T x L K Fig 27 T Door width K Corridor width B Boiler width L Max length of boiler Calculatio...

Страница 21: ...ure that there is no hindrance to condensate flowing back in to the boiler The whole exhaust system must be designed to avoid condensate collecting As a general rule only one heat generator should be...

Страница 22: ...ed through a tested and approved exhaust gas system The exhaust gas system must be gas and water tight re sistant to corrosion and acids and must be approved for operation at exhaust gas temperatures...

Страница 23: ...ith the fuel designated on the boiler s rating plate The UltraOil heating boilers are suitable for firing with the following fuels Heating oil EL low sulphur in accordance with DIN 51 603 Norm C 1109...

Страница 24: ...has a clearance of at least 3 mm between the open contacts For Switzerland the following applies For the electrical connection the electric circuit diagram specific to the plant must be observed Fig 1...

Страница 25: ...closed ca ble grips when the con tro ller is folded open Mains supply 230 V Controller modules are only connected with 3 lines no of the bus system Control mod ules are connected with 4 lines because...

Страница 26: ...the building and on electri cal equipment to protect the units against overvoltage caused by lightning strikes The mains connection for the heating system must be designed as an independent electrical...

Страница 27: ...nt buildings overbuildings or through under ground car parks If this cannot be avoided one or more of the following options should be selected to im prove the decoupling Increase the spacing distance...

Страница 28: ...ction Length Power supply of the heat generator 230 V min 1 5 mm2 with 13 A fuse unlimited m Cables carrying mains sup ply voltages from actuators min 1 0 mm2 unlimited m Cables carrying low voltage s...

Страница 29: ...70 80 90 100 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 kW C UltraOil 80 Flow 80 C Return flow 60 C 30 40 50 60 70 80 90 100 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69...

Страница 30: ...ating installation engineer Choice and setting of the various heating programmes in accordance with the op erating instructions 4 8 Safety valves The heating equipment and hot water system must be pro...

Страница 31: ...t 10 weeks after commissioning at the earliest The sum of the chloride nitrate and sulphate contents in the heating water must not exceed 50 mg l in total Additional notices Hoval boilers and calorifi...

Страница 32: ...on max 0 5 mg l TOC total organic carbon content max 30 mg l Manufacturer specific specifications Hoval boilers and calorifiers are suitable for heating systems without significant oxygen intake Syste...

Страница 33: ...afety and regulator equipment is to be checked Operation and maintenance of the plant must be explained in detail to the operator 5 5 Oil burner Setting the burner must also be carried out by the inst...

Страница 34: ...ncrease screed func tion from SW 2 03 xxx onwards 04 069 10 K Kelvin FL act set Information Remaining run time screed function 02 019 days Forecast in days NOTICE The graphic table shows the factory s...

Страница 35: ...tion of the screed func tion means the settings are only ac tive at the end of the function 2 Information remaining run time Request of the active function phase the ACT temperature as well as the rem...

Страница 36: ...equired Emission metering Setting at Home screen Main menu page 1 Emission For detailed information see operating instructions Emission chapter Power limitation with 2 stage burner 0 to 50 1st stage 5...

Страница 37: ...unction must first be unlocked on the safety temperature limiter then on the control panel Fig 1STL reset Open the terminal box according to chapter 4 3 Unscrew the protective cap Reset the STL Fig 2R...

Страница 38: ...e Set the blocking switch to 0 and disconnect the heat generator from the mains e g main switch WARNING All electric power supply circuits must be switched off before accessing the terminals Await sta...

Страница 39: ...uts equally WARNING Fold up the service staging and secure it with the studs Replace the front cover and front plug in the burner once more Start up the boiler again Carry out a burner metering and if...

Страница 40: ...40 Fig 36 Fig 37 Top view installation po sition combustion chamber insert 2 1 3 4 2b 2d 2d 2c 1a 2a 6 5 Fig 38 4 213 787 01 Maintenance...

Страница 41: ...ore removing the drain hose all dirt particles must be adequately rinsed out of the condensate drip tray NOTICE Do not use wire brushes or any sharp ob jects for cleaning Ensure that the combusti on c...

Страница 42: ...front cover Undo the bolts and withdraw the neutralisation box Only for neutralisation box of type KB24 Remove the condensate pump and clean the conden sate pump container Remove the neutralisation gr...

Страница 43: ...43 4 213 787 01...

Страница 44: ...ype Serial number Year of manufacture Place Date System installer System user Confirmation The user owner of the system herewith con rms that he has received adequate instruction in the operating and...

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