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General assembly

2.1

Characteristics of the boiler room

The architectural and ventilation requirements for boiler

rooms are defined in the building regulations applicable

to the relevant installation site.

Ensure an adequate supply of fresh air to the boiler room

to make sure that there is an unobstructed flow of the

combustion air required for the operation of all combus-

tion devices in the boiler room and so that there is no

shortage of oxygen for operating personnel. Ensure that

the air intake cannot be closed or blocked.

The minimum required free cross section for the supply

air opening depends on the current local regulations in

each case.

2.2

Installation and set-up

The boiler is delivered in several packages:

- Boiler body

- Pellet hopper/burner/accessories

- Control

- Casing and insulation

- Ash box

Installation:

For overall unit dimensions, see page 40

The ash discharge motor (rear side of the boiler) should

be disassembled if there is a risk of damaging it during

installation.

Set-up:

Place the boiler body at the desired installation point, ob-

serving the minimum clearance dimensions to the walls

(see chapter 5.6). The boiler door with the integrated

burner mechanism can be mounted optionally on the right

or on the left hand side.

Sound insulation:

The following measures are possible for sound insulation:

•

Make boiler room walls, ceiling and floor as thick as

possible, install a silencer in the intake air opening,

provide carriers and brackets for the pipes with noise

insulation.

• If there are living areas above or below the boiler room,

install rubber vibration dampers under the base rails of

the boiler and connect pipes flexibly using expansion

joints.

• Connect circulating pumps to the piping network using

expansion joints.

2.3

List of the screw packets

(BioL

yt 50-160)

Marking

Art. no.

Designation

Number

Content

6023998

Attachment

set A

Installation casing/control

2 10 56 4 4 4 4

Self-tapping screw with recessed head ST4.8x50 Serrated washer

A 3.7

Self-tapping screw (recessed) ST3.5x9.5 W

asher Ø6.4/12.5x1.6

Hex. nuts M6 Hex. nuts M8 W

asher A

D8.4/16x1.6

6024024

Attachment set B

Mounting, burner mechanism

4 4 4

asher

A D 10.5/20x2

Circlips B10 Hex. nuts M10

6024028

Attachment set C

Installation protecting plate

4 8 8 2 4

Self-tapping screw with recessed head ST4.8x16-C-H W

asher D 5.3/15x1.2

Serrated

washer A10.5

Speed nut C-clips Ø4.8/3.0-3.9 Hex. nuts M5

6023999

Attachment set D

Mounting, boiler insulation

18 26 2

2x4 m

Insulation clips D3/38 Tension springs Strap fasteners Packing strapping 12.7x0.75 black

6024025

Attachment set F

Fitting the pellet hopper

4 8 4 2

Hex screw M8x20 W

asher Ø8.4/16.0x1.6

Hex. nuts M8 Hex screw M8x70

4 214 852 / 01

GEnERAL ASSEMBLy

Содержание BioLyt 100

Страница 1: ...qualified experts These instructions are intended exclusively for the spe cialist Electrical installations may only be carried out by a qualified electrician BioLyt 50 160 Wood pellet boiler These ins...

Страница 2: ...BioLyt 50 75 16 3 9 Fitting the casing BioLyt 50 75 18 3 10 Fitting the ash box and miscellaneous BioLyt 50 75 20 4 Assembly BioLyt 100 160 4 1 Changing the door attachment side BioLyt 100 160 22 4 2...

Страница 3: ...formation 45 6 3 2 Terminal plate with automatic firing device 46 7 Commissioning 7 1 Water quality 47 7 2 Filling up the heating system the calorifier if fitted and hot water buffer storage tank 48 7...

Страница 4: ...ING and DANGER General warning of a danger zone Warning dangerous electrical voltage as a warning for accident prevention Ensures that people do not come into contact with electrical voltage The dange...

Страница 5: ...and process water DIN 1988 Part 2 Technical rules for drinking water in stallations DVGW VDI 2035 Guidelines for the prevention of cor rosion and scale formation in water heating systems DIN V 18160...

Страница 6: ...in smoke control areas in England In Scotland and Wales this power rests with Ministers in the devolved administrations for those countries Separate legislation the Clean Air Northern Ireland Order 19...

Страница 7: ...7 4 214 852 01 NOTES...

Страница 8: ...g and insulation Ash box Installation For overall unit dimensions see page 40 The ash discharge motor rear side of the boiler should be disassembled if there is a risk of damaging it during installati...

Страница 9: ...hanism 4 4 4 Washer A D 10 5 20x2 Circlips B10 Hex nuts M10 C 6024028 Attachment set C Installation protecting plate 4 8 8 2 4 Self tapping screw with recessed head ST4 8x16 C H Washer D 5 3 15x1 2 Se...

Страница 10: ...2 for the swivel arm top and bot tom 6 Swivel the arm 3 to the other side 7 Refit screws 2 for the swivel arm top and bottom 1 2 3 Fig 02 Figure delivery state Boiler door swivel mounted to the right...

Страница 11: ...sioned by Hoval Service 3 4 Water side and flue gas side connecti on BioLyt 50 75 The boiler can be connected up before fitting the casing A return temperature control system is required see hydraulic...

Страница 12: ...on mat 3 around the base of the water jacket black sides outwards and secure with tension springs 3a 11 Place the insulation mat 4 around the top of the water jacket black sides outwards and starting...

Страница 13: ...5 Attachment set B 12 Close the combustion chamber door tighten the palm grips 13 Install burner mechanism 7 Do not forget the gasket 14 Insert the fan heater 8 into the ignition tube Fig 12 8 7 B 13...

Страница 14: ...crews hook in the clamping plate retighten the screws The automatic firing device must be mounted on the burner swivel side To change the combustion chamber door attachment side see chapter 3 1 for Bi...

Страница 15: ...Fig 14 Fig 13 A 24a 25 28a 28 20 24 F 26 21 27 22 20 23 23a 2 3b 23e 23d 23c A 25 15 4 214 852 01 Assembly BioLyt 50 75...

Страница 16: ...stalled into this immersion sleeve when proceeding with the installation of the casing Mount the return temperature sensor BRU on the return line Install the lambda probe see Fig 15 Insert the cable f...

Страница 17: ...AAT Fig 16 Fig 17 PBSu AGF WF STB HFR SZG ESF BRF DG DG PWM 17 4 214 852 01 Assembly BioLyt 50 75...

Страница 18: ...n plates and attach to the pellet hopper serrated washer washer must be used for the earth connection Attach speed nuts C clips 33b C 27 Mount the top sections of the rear wall 34 34a using self tappi...

Страница 19: ...Fig 20 30 32 31 34a 34 35 36 36a 37 38 41 33 39a 40a 39 33 42 X X X X 40 33a X 41a NOTICE Note Insert cover 38 before mounting the suction hoses 19 4 214 852 01 Assembly BioLyt 50 75...

Страница 20: ...s as otherwise the connection to the boiler will not be airtight Ash box should be raised slightly at the wheels a few mm it will then be pressed optimally against the gasket 50a when the threaded rod...

Страница 21: ...21 4 214 852 01 NOTES...

Страница 22: ...lue gas side connecti on BioLyt 100 160 The boiler can be connected up before fitting the casing A return temperature control system is required see hydraulic schematics for the individual system A te...

Страница 23: ...jacket at the bottom and secure with tension springs 3a Observe the correct alignment The water jacket is not symmetrical 9 Place insulation mat 4 around the top of the water jacket black side outwar...

Страница 24: ...g sleeve 11 and position it horizontal and towards the right Screw in the primary air pipe 11b NOTICE The air pipe does not have to be sealed Do not use hemp or Teflon tape 12 Screw on the pressure fa...

Страница 25: ...L ftungs und Klimaanlagen Luftklappengr sse bis ca 3 m 2 Stellkraft 450 N Nennspannung AC DC 24 V Ansteuerung Auf Zu oder 3 Punkt Hubh he bis max 100 200 oder 300 mm einstellbar in 20 mm Schritten Typ...

Страница 26: ...ner swivel side To change the combustion chamber door attachment side see chapter 4 1 for BioLyt 100 160 Do not remove any unnecessary self trapping screws in the pellet hopper They are used for seali...

Страница 27: ...Figure shows BioLyt 130 160 o n B i o L y t 1 0 0 D i m e n s i o n 8 3 2 m m Fig 29 F A 22 26 21 27 20 23 20 25 24 23a 23b 23e 23d 23c 7 9 0 27 4 214 852 01 Assembly BioLyt 100 160...

Страница 28: ...stallation of the casing Mount the return temperature sensor BRU on the return line Install the lambda probe see Fig 30 for BioLyt 130 160 The BioLyt 100 has a pre installed plastic coupling for this...

Страница 29: ...Fig 31 Fig 32 SZG HFR WF STB AGF AAT PBSu ESF BRF DG DG PWM Figure shows BioLyt 130 160 Figure shows BioLyt 130 160 29 4 214 852 01 Assembly BioLyt 100 160...

Страница 30: ...otection plates and attach to the pellet hopper serrated washer washer must be used for the earth connection Attach speed nuts C clips 34c C 32 Mount the top sections of the rear wall 35 35a using sel...

Страница 31: ...Insert cover 39 before mounting the suction hoses Fig 35 41 4 1b 34 38 38a 39 35 35a 36 36a 37 37a 33 32 31 40 34 30 30a 3 0b 42a 42 X X X X X X W W 40a 3 4b X 41a 34a 43 Figure shows BioLyt 130 160 3...

Страница 32: ...orts 50b as otherwise the connection to the boiler will not be airtight Ash box should be raised slightly at the wheels a few mm it will then be pressed optimally against the gaskets 50a when the thre...

Страница 33: ...ed The connection can be made with RC elements for example Measures must be taken in the building and on electri cal equipment to protect the units against overvoltage caused by lightning strikes The...

Страница 34: ...C elements for example Measures must be taken in the building and on electri cal equipment to protect the units against overvoltage caused by lightning strikes The mains connection for the heating sys...

Страница 35: ...draught fan in the front section where it burns cleanly and completely with low emission levels The horizontal combustion results in a flame similar to that of an oil or a gas fan burner Figure BioLyt...

Страница 36: ...r content litres 180 215 245 360 360 Pellet hopper content kg 130 130 105 130 130 Ash area capacity litres 65 65 120 180 180 Thickness of insulation of boiler body mm 80 80 80 80 80 Boiler weight with...

Страница 37: ...nnection return air hose pipe bend rotatable 360 50 mm 10 Feed unit RAS 85 with sound absorbing hood accessories 11 Viewing glass 12 Sleeve for boiler sensor Rp 13a Sleeve for sensor of thermal flow s...

Страница 38: ...tor 8 Connection conveyor hose pipe bend rotatable 360 50 mm 9 Connection return air hose pipe bend rotatable 360 50 mm 10 Feed unit RAS 85 with sound ab sorbing hood accessories 11 Viewing glass 12 S...

Страница 39: ...n for conveyor hose Pipe elbow 360 rotating 50 mm 9 Connection for return air hose Pipe elbow 360 rotating 50 mm 10 Feed unit RAS 85 with sound attenuation cowl accessory 11 Sight glass 12 Sleeve for...

Страница 40: ...et box extension or sound insulation underlay correspondingly taller Space requirements BioLyt 130 160 This area must remain free for maintenance work This area must remain free for maintenance work T...

Страница 41: ...mm Fig BioLyt 130 160 also applies to BioLyt 100 The automatic ash removal can be fitted on both sides i e optionally on the left or right side of the boiler In addition the ash container can be place...

Страница 42: ...oom The pipelines must not be in the way here Buffer storage tank The installation of an energy storage is generally recom mended For over dimensioned boilers 20 or in tho se cases where parts of the...

Страница 43: ...TopTronic E buffer module VF1 Flow temperature sensor 1 B1 1 Flow temperature guard if required MK1 Pump mixer circuit 1 YK1 Actuator mixer 1 UPA Actuator start load relief single wire control AF Outd...

Страница 44: ...ed within the boiler room NOTICE The diameter of the flue gas pipe connecting the boiler to the flue gas system must not be smaller than that of the flue gas outlet on the boiler Connect the flue gas...

Страница 45: ...r cables are routed separately The cable duct is divided into 2 sections for this pur pose Z Cable infeeds heating controller WEZ etc Mixer circuit outdoor sensor etc Ensure that the 230 V power cable...

Страница 46: ...he cables do not touch any hot or sharp edged components and that they are not damaged in any way Fig 40 Fig 41 NOTICE The cables that lead from the burner mecha nism to the clamping plate must be bun...

Страница 47: ...eeks of heating operation Filling and replacement water For a plant using Hoval boilers untreated drinking water is generally best suited as heating medium i e as fill ing and replacement water Howeve...

Страница 48: ...Information for the installer Obtain from the user written confirmation that the operation and maintenance proce dures have been explained to him and that he has received the corresponding operating m...

Страница 49: ...alm grips on the combustion chamber door and open the door Burner tube cleaning procedure NOTICE Ensure that there are no glowing embers Otherwise your vacuum cleaner could be destroyed Remove any res...

Страница 50: ...unlocked on the safety temperature limiter then on the control panel with reset button 2 Fault reset on the control panel 1 STL reset Fig 42 3 Open the electrical box 4 Unscrew the protective cap 5 Re...

Страница 51: ...51 4 214 852 01...

Страница 52: ...ype Serial number Year of manufacture Place Date System installer System user Confirmation The user owner of the system herewith con rms that he has received adequate instruction in the operating and...

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