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CONTENTS

97-6574 • HOTSY 900-1400 GAS FIRED • REV. 10/05

Model Number ______________________________

Serial Number ______________________________

Date of Purchase ____________________________

The model and serial numbers will be found on a decal attached to
the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.

Introduction & Important Safety Information

7-8

Component Identification

Assembly Instructions

Installation Instructions

11-12

Operation Instructions

13-14

Shutdown Instructions

Storage

Maintenance

Troubleshooting

17-19

Exploded Views

20-21

Exploded View Parts List

22-23

Burner Assembly & Parts List

24-25

Pump Assembly & Parts List

26-27

Float Tank Assembly & Parts List

28-29

Control Panel & Parts List

30-31

Pump, Detail Exploded View & Parts List

32-34

Hose & Spray Gun Assembly & Parts List

Trigger Gun, Detail Exploded View & Parts List

36-37

Specifications

Wiring Diagrams

39-46

Warranty

Содержание 1411SS

Страница 1: ... to make changes at any time without incurring any obligation Read instructions carefully before attempting to assemble install operate or service this pressure washer Failure to comply with instructions could result in personal injury and or property damage 900 1400 GAS FIRED SERIES NOTE This manual is intended for use with the following models only 981SS 962SS 1424SS 982SS 962SS 208 1425SS 991SS...

Страница 2: ...Lbs Shipping Weight 545 Lbs Exhaust Stack Size 8 Machine Dimensions Length 45 Width 18 Height 50 992SS SPECIFICATIONS Pump Volume At Pump Head 3 9 GPM 234 GPH Pump Pressure At Pump Head 2000 PSI Burner Type Natural Gas Fired 332 000 BTU Hr Motor Hp 5 0 Machine Voltage 230Vac 60Hz 3Ph Total Machine Amperage 16 Amps Machine Weight 485 Lbs Shipping Weight 545 Lbs Exhaust Stack Size 8 Machine Dimensio...

Страница 3: ...95 Lbs Shipping Weight 550 Lbs Exhaust Stack Size 8 Machine Dimensions Length 45 Width 18 Height 50 962SS 208 SPECIFICATIONS Pump Volume At Pump Head 3 8 GPM 228 GPH Pump Pressure At Pump Head 2300 PSI Burner Type Natural Gas Fired 350 000 BTU Hr Motor Hp 6 2 Machine Voltage 208Vac 60Hz 3Ph Total Machine Amperage 19 5 Amps Machine Weight 495 Lbs Shipping Weight 550 Lbs Exhaust Stack Size 8 Machine...

Страница 4: ...ight 545 Lbs Shipping Weight 605 Lbs Exhaust Stack Size 8 Machine Dimensions Length 45 Width 18 Height 50 1411SS SPECIFICATIONS Pump Volume At Pump Head 3 9 GPM 234 GPH Pump Pressure At Pump Head 3000 PSI Burner Type LP Gas Fired 350 000 BTU Hr Motor Hp 7 5 Machine Voltage 230Vac 60Hz 1Ph Total Machine Amperage 34 Amps Machine Weight 550 Lbs Shipping Weight 610 Lbs Exhaust Stack Size 8 Machine Dim...

Страница 5: ...5 Lbs Shipping Weight 615 Lbs Exhaust Stack Size 8 Machine Dimensions Length 45 Width 18 Height 50 1452SS SPECIFICATIONS Pump Volume At Pump Head 3 9 GPM 234 GPH Pump Pressure At Pump Head 3000 PSI Burner Type Natural Gas Fired 350 000 BTU Hr Motor Hp 8 2 Machine Voltage 230Vac 60Hz 1Ph Total Machine Amperage 34 Amps Machine Weight 560 Lbs Shipping Weight 620 Lbs Exhaust Stack Size 8 Machine Dimen...

Страница 6: ...ction Important Safety Information 7 8 Component Identification 9 Assembly Instructions 10 Installation Instructions 11 12 Operation Instructions 13 14 Shutdown Instructions 15 Storage 15 Maintenance 16 Troubleshooting 17 19 Exploded Views 20 21 Exploded View Parts List 22 23 Burner Assembly Parts List 24 25 Pump Assembly Parts List 26 27 Float Tank Assembly Parts List 28 29 Control Panel Parts Li...

Страница 7: ...ILATED AREA WARNING READ OPERATOR S MANUAL THOROUGHLY PRIOR TO USE WARNING HIGH PRESSURE SPRAY CAN PIERCE SKIN AND TISSUES WARNING KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING WARNING Keep water spray away from electrical wiring or fa tal electrical shock may result 6 To protect the operator from electrical shock the machine must be electrically grounded It is the responsibility of the owner to co...

Страница 8: ...ere there may be unburned gas present 23 Some gases are heavier than air and will spill out on the floor Therefore always provide adequate space and ventilation around these machines In stall the machine 18 above the floor 24 Hotsy will not be liable for any changes made to our standard machines or any components not purchased from Hotsy 25 Do not overreach or stand on unstable support Keep good f...

Страница 9: ...pumping water volume through nozzle Spray Gun Controls the application of water and detergent onto cleaning surface with trigger device In cludes safety latch Detergent MeteringValve Controls detergent mix ture Wand Must be connected to the spray gun High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Pressure Nozzle Inserted into wand quick coupler to ...

Страница 10: ...nd Holder Parts Box Containing Pressure Nozzles 3 ea Trigger Gun Operating Instructions and Parts Manual Tools Required 10 Adjustable Crescent Wrenches 2 ea Blade Screwdriver Pressure Hose Wand and Wand Holder 1 Use teflon tape on plumbing connections to prevent leakage 2 Install pressure hose on machine as shown 3 Assemble wand components as shown Connect pressure hose to trigger gun NOTE The noz...

Страница 11: ...xceeds 243 C 470 If the pressure washer is to be used in an enclosed area a flue must be installed to vent burner exhaust to the outside atmosphere Exhaust gases should not be vented into a wall a ceiling or into a concealed space in a building Be sure the flue is the same size as the burner exhaust vent on the pressure washer Poor draft will cause the pressure washer to soot and not operate prope...

Страница 12: ... supply WARNING Always disconnect power before servic ing your pressure washer IMPORTANT Consult local building codes for exact electrical requirements Licensed contractors may be required IMPORTANT All wiring must be of proper voltage and amperage rating and conform to applicable codes IMPORTANT This machine must be electrically grounded LA MACHINE DOIT ÊTRE MISE À LA TERRE Grounding Instructions...

Страница 13: ... on and thermostat on highest setting Squeeze the trigger of the trigger gun for 15 seconds If the burner has not ignited release the trigger for 5 seconds then squeeze for 15 seconds If the burner has not ignited after 10 tries see the Troubleshooting Guide in this manual CAUTION Have a qualified gas serviceman install and service your equipment DANGER Never expose a spark or flame where there ma...

Страница 14: ... away heavy dirt and allows the detergent to soak as you work toward the top 4 Do not wash at a 90 angle to the work straight at it This will allow water to splash back at you and reduces your cleaning power Wash at a 30 to 60 angle to the work This will allow the water to splash away from you and the water will wash the dirt away faster and easier 5 Use the width of the spray pattern to wash in a...

Страница 15: ...g in a heated area or by flushing the system with antifreeze use an automotive engine antifreeze or windshield washer solvent to antifreeze To flush the system fill the float tank with antifreeze and remove pressure nozzle from wand Start the machine and allow it to run until an tifreeze runs from the end of the wand Place wand into float tank and circulate the solution through sys tem for several...

Страница 16: ... pump motor per instructions on mo tor nameplate NOTE Some motors may be equipped with perma nently lubricated bearings and will not require addi tional lubrication Gas Burner It is recommended that the gas burner be serviced yearly or as needed Contact your local service center Relief Valve WARNING The relief valve on this pressure washer has been factory set and sealed and is a field nonad justa...

Страница 17: ...e nozzle Clean pressure nozzle opening Inlet water screen clogged Check screen and clean if necessary Pump sucking air Fill the detergent container and check for loose hose clamps or fittings Low spray pressure at nozzle Inadequate water supply Fully open faucet Check for kinked or damaged hose Use 5 8 minimum hose Check for debris clogging inlet screen Partially clogged or damaged pressure nozzle...

Страница 18: ...t container Clogged detergent injector check valve Clean check valve at detergent injector Poor cleaning Improper detergent concentration or mixing Mix detergent per manufacturer s instruc tions Ensure that powdered detergents are fully dissolved Wrong detergent for the application Select appropriate detergent Rinsing with hot water A final rinse with cold water will reduce water spotting Detergen...

Страница 19: ...__________________Release ___________ Machine Serial Number ________________________________ Component Part Number _______________________________ Description __________________________________________ IMPORTANT If the pressure washer demonstrates other symptoms or the corrective actions listed do not correct the problem contact the local authorized Hotsy Service Center The Hotsy Service Center ca...

Страница 20: ...19 15 14 70 16 21 26 25 24 27 7 54 12 13 11 25 26 9 10 28 23 30 37 56 32 31 22 29 For Detail See Float Tank Illus 37 39 62 27 27 34 33 For Detail See Burner Assy 35 29 38 EXPLODED VIEW 59 60 20 66 61 60 65 57 26 Optional Hose Reel See Float Tank Illus For Detail 26 58 18 51 75 76 25 26 71 77 78 80 79 ...

Страница 21: ...PRESSURE WASHER OPERATOR S MANUAL 40 57 26 26 58 41 49 52 72 30 26 25 Thermal Switch Option See Pump Assy for Detail 50 45 44 47 48 46 36 37 42 55 To Float Tank See Control Panel Illus for Detail EXPLODED VIEW 43 72 30 25 26 63 64 67 68 73 73 74 53 ...

Страница 22: ...s 1 19 2 10862 Hose Barb 3 8 Barb x 3 8 ML Pipe 1 20 4 02120003 Hose 3 8 Push On 45 21 6 01271 Conduit Flexo Black 42 22 95 07104320 Frame Welded Assembly Gas 1 23 95 07104307 Panel 900 1400 Side 1 24 2 010381 Grommet 2 1 8 x 2 7 8 x 7 16 Rubber 1 25 90 1000 Bolt 1 4 x 1 2 NC HH 17 26 90 4000 Washer 1 4 Flat SAE 23 27 2 01403 Bushing 5 8 Snap 6 28 95 0710375584 Slider Pump Weldment 1 29 90 2001 Nu...

Страница 23: ...ommet Rubber 1 63 6 051595 Strain Relief 1 64 6 0105 Cord Service 12 4 962SS 962SS 208 992SS 964SS 969SS 991SS 991SS 208 992SS 208 994SS 995SS 1424SS 1425SS 1464SS 1469SS 45 6 0108 Cord Service 10 3 952SS 952SS 208 982SS 981SS 45 6 0109 Cord Service 10 4 1462SS 1422SS 208 1422SS 1421SS 208 1421SS 1462SS 208 45 6 0102 Cord Service 8 3 1411SS 1412SS 1452SS 1452SS 208 45 65 2 0103 Grommet Rubber 1 66...

Страница 24: ...97 6574 HOTSY 900 1400 GAS FIRED REV 10 05 OPERATOR S MANUAL PRESSURE WASHER 24 BURNER ASSEMBLY 29 4 5 20 13 14 15 13 12 6 11 8 9 10 17 17 7 2 18 19 18 16 19 1 19 26 21 23 22 25 28 27 3 30 ...

Страница 25: ...1 8 MPT 90 1 13 2 1072 Bushing 1 4 x 1 8 Pipe 2 14 2 1117 Connector 1 4 Tube x 1 8 MPT 1 15 2 3006 Valve Ball 1 4 Female x 1 4 Female 1 16 90 1010 Bolt 5 16 x 1 3 4 NC HH 1 17 90 19713 Screw 5 16 x 3 4 Whiz Loc 2 18 90 4001 Washer 5 16 Flat SAE 6 19 90 20012 Nut 5 16 Flange Whiz Loc 3 20 7 700021 Valve 3 4 Natural Gas 24V 3 5 Honeywell 1 21 7 702371 Pilot Ignitor P NG 1 22 95 07162025 Bracket Pilo...

Страница 26: ...lve Auto Start Option 1 3 2 1060 Elbow 1 2 JIC x 3 8 90 1 4 2 0045 Tee 3 8 Street 1 5 2 30051 Valve 1 2 FNWTSC12 Brass Swing Check 1 6 2 1062 Elbow 1 2 JIC x 1 2 90 1 7 2 1053 Nipple 1 2 JIC x 1 2 MPT Pipe 1 8 2 1042 Tee 1 2 Street 1 9 2 1105 Swivel 1 2 JIC Female Push On 4 11 2 4 21 15 23 12 25 22 1 3 To Control Panel Thermal Switch Option 18 17 16 9 27 10 24 20 19 9 9 7 14 8 32 5 33 6 13 30 26 2...

Страница 27: ... 90 Female Pipe 1 18 2 0008 Nipple 1 2 Hex Steel 1 19 90 10343 Bolt 10mm x 20mm HH 4 20 90 4002 Washer 3 8 Flat SAE 4 21 4 02090000 Hose 1 4 x 1 2 Braided Vinyl 36 22 2 0079 Swivel 1 2 JIC Female 3 8 Male 1 23 2 00575 Elbow 3 8 STL Street 45 1 24 95 0710375584 Slider Pump Weldment 1 25 2 00493 Plug 3 8 Allen Counter Sunk Non Thermal Option Only 1 26 4 05135 Switch Snap 140 Thermal Option 1 27 2 10...

Страница 28: ...97 6574 HOTSY 900 1400 GAS FIRED REV 10 05 OPERATOR S MANUAL PRESSURE WASHER 28 FLOAT TANK ASSEMBLY 8 2 13 14 16 15 19 14 1 5 4 3 2 20 18 12 7 10 6 11 13 9 17 ...

Страница 29: ...er 5 16 Flat SAE 2 7 95 07104333 Bracket Hose Reel 1 8 2 10942 Swivel 1 2 MP x 3 4 GHF w Strainer 1 9 824096 Clip 1 25 ID RND 1 10 90 1006 Bolt 5 16 x 3 4 NC Grade 5 2 11 90 20231 Nut Cage 1 4 x 12 Gauge 2 12 90 200012 Nut 1 4 Flange Zinc 1 13 90 1001 Bolt 1 4 x 3 4 NC HH 3 14 90 4000 Washer 1 4 Flat SAE 3 15 90 20012 Nut 5 16 Whiz Loc 2 16 95 07104327 Bracket Float Tank 1 17 698029 Hose Barb 1 2 ...

Страница 30: ...REV 10 05 OPERATOR S MANUAL PRESSURE WASHER 30 CONTROL PANEL ASSEMBLY 39 16 15 7 8 9 43 5 29 10 18 17 13 12 11 12 42 25 19 14 24 To Pump 38 1 26 33 22 20 2 3 4 29 30 Reversed View 32 31 10 35 34 41 14 36 20 21 37 21 23 6 40 28 44 45 46 ...

Страница 31: ...ase See Specifications Page 38 1 18 Transformer Please See Specifications Page 38 1 19 11 0510 Label Hotsy 900 1400 Control Panel 1 20 6 05152 Strain Relief Straight LQ Tite Small 2 Options 3 21 6 05181A Locknut 1 2 Conduit 2 Options 3 22 6 051595 Strain Relief Straight LQ Tite Large 2 23 6 05181B Locknut 3 4 2 24 2 1905 Strainer 1 4 Brass w Check Valve 1 25 90 1815 Screw 8 32 x 1 2 M PH RDH PL 4 ...

Страница 32: ...0 Hose 1 4 x 1 2 Braided Vinyl 3 ft 43 6 021595 Rail Din 35mm All Models Except 952SS 952SS 208 1411SS 1412SS 1452SS 1452SS 208 1426SS 208 2 44 6 036856 Timer Delay 60 Sec 24V 5A Thermal Option 1 45 90 1816 Screw 8 32 x 1 1 4 M PH PHD PL Thermal Option 1 46 90 200490 Nut 8 32 Keps Thermal Option 1 CONTROL PANEL PARTS LIST ...

Страница 33: ...SSURE WASHER OPERATOR S MANUAL PUMP EXPLODED VIEW 1 0 8 6 2 1 4 1 5 1 3 1 4 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 6 2 8 2 7 2 9 3 1 3 2 3 3 3 4 2 1 1 0 2 1 3 6 3 7 3 0 3 8 3 9 4 0 4 1 4 2 4 3 4 5 4 6 2 3 2 5 4 7 4 8 3 5 2 9 1 1 1 2 1 3 4 4 9 7 5 3 1 4 ...

Страница 34: ...1 Plunger Guide 3 20 835281 Oil Dipstick 1 21 855893 Gasket 3 8 3 22 630670 Crankcase 1 23 926647 Bearing Housing O Ring 2 24 867752 Closed end Bearing Housing 1 25 867751 Bearing Housing 1 26 928637 Plunger Rod 3 27 827396 Crankshaft HH400 1 827392 Crankshaft HHC500 1 28 877249 Crank Shaft Key 8 x 25 mm 1 29 808400 Roller Bearing 2 30 926650 Crankshaft Seal 1 31 691820 Crankcase Cover Gasket 1 32...

Страница 35: ...W PARTS LIST REF NO PART NO DESCRIPTION QTY 45 Plunger Assembly Bolt 3 46 944783 Shim 2 47 780561 Washer 8 48 735317 Hex Screw 8 REPLACEMENT PARTS 753014 Complete Seal Packing Kit 3 877656 Ceramic Sleeve Kit 3 877648 Complete Valve Assembly Kit 6 877655 Plunger Seal Kit 1 877654 Seal Packing Kit 1 ...

Страница 36: ...SWBE 1 6 799001 Nozzle 4 5 Red 1400 Series 1 799003 Nozzle 5 5 Red 981SS 982SS 991SS 991SS 208 992SS 992SS 208 994SS 995SS 1 799002 Nozzle 5 0 Red 952SS 952SS 208 962SS 962SS 208 964SS 969SS 1 7 799013 Nozzle 4 5 Yellow 1400 Series 1 799015 Nozzle 5 5 Yellow 981SS 982SS 991SS 991SS 208 992SS 992SS 208 994SS 995SS 1 799014 Nozzle 5 0 Yellow 952SS 952SS 208 962SS 962SS 208 964SS 969SS 1 8 799025 Noz...

Страница 37: ...21 23 20 19 18 17 24 TRIGGER GUN ASSEMBLY PARTS LIST ITEM PART NO DESCRIPTION QTY 1 817320 Valve Cap 1 2 Valve Cap O Ring 1 3 Valve Seat Spring 1 4 Valve Spring 1 5 Ball 1 6 Valve Seat 1 7 Valve Seat O Ring 1 8 812801 Valve Body 1 9 Plunger Guide Seat O Ring 1 10 Plunger Guide Backring 2 11 Plunger Guide O Ring 1 12 Plunger Guide 1 13 Plunger Rod 1 ...

Страница 38: ...ON QTY 14 Plunger Seat 1 15 914141 Trigger Pin 1 16 860495 Left Gun Shell 1 17 735316 Phillips Screw 6 18 914142 Trigger Lock Pin 1 19 960271 Trigger 1 20 881941 Trigger Lock Lever 1 21 936460 Inlet Pipe Seat 2 22 914285 Inlet Pipe 1 23 851190 Inlet Fitting 1 24 860496 Right Gun Shell 1 Replacement Parts 877471 Trigger Gun Repair Kit ...

Страница 39: ...SS 5 10145 6 4015 6 5013 6 602013 5 1857 5 40508001 5 40504701 5 511138 7 7011 7 702371 7 700021 N A 6 02299 1422SS 208 5 10141 6 4015 6 5013 6 602013 5 1857 5 40508001 5 40504701 5 511138 7 7011 7 702371 7 700021 N A 6 02299 1424SS 5 10145 6 4006 6 5010 6 602014 5 1857 5 40508001 5 40504701 5 511138 7 70111 7 702371 7 700021 7 7023206 02295 1425SS 5 10145 6 4006 6 5010 6 602014 5 1857 5 40508001 ...

Страница 40: ...97 6574 HOTSY 900 1400 GAS FIRED REV 10 05 PRESSURE WASHER Wiring Diagram 40 900 1400 3 PH W ELECTRIC IGNITION ...

Страница 41: ...97 6574 HOTSY 900 1400 GAS FIRED REV 10 05 PRESSURE WASHER WARRANTY Wiring Diagram 41 900 1400 3 PH W ELECTRIC IGNITION THERMAL SHUTDOWN ...

Страница 42: ...97 6574 HOTSY 900 1400 GAS FIRED REV 10 05 PRESSURE WASHER Wiring Diagram 42 900 1400 3 PH W ELECTRIC IGNITION AUTO START ...

Страница 43: ...97 6574 HOTSY 900 1400 GAS FIRED REV 10 05 PRESSURE WASHER WARRANTY Wiring Diagram 43 900 1400 3 PH W ELEC IGN THERM SHUTDOWN AUTO START ...

Страница 44: ...97 6574 HOTSY 900 1400 GAS FIRED REV 10 05 PRESSURE WASHER Wiring Diagram 44 900 1400 1 PH W ELECTRIC IGNITION ...

Страница 45: ...97 6574 HOTSY 900 1400 GAS FIRED REV 10 05 PRESSURE WASHER WARRANTY Wiring Diagram 45 900 1400 1 PH W ELECTRIC IGNITION THERMAL SHUTDOWN ...

Страница 46: ...97 6574 HOTSY 900 1400 GAS FIRED REV 10 05 PRESSURE WASHER Wiring Diagram 46 900 1400 1 PH W ELECTRIC IGNITION AUTO START ...

Страница 47: ...97 6574 HOTSY 900 1400 GAS FIRED REV 10 05 PRESSURE WASHER WARRANTY Wiring Diagram 47 900 1400 1 PH W ELEC IGN THERM SHUTDOWN AUTO START ...

Страница 48: ...Hotsy Corporation WARRANTY DISCLAIMER Hotsy has made a diligent effort to illustrate and describe the product in this literature accurately however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the product is merchantable or fits a particular purpose or that the product will necessarily conform to the illustrations or des...

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