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ST 3000 Smart Transmitter

Release 300 and SFC Smart Field

Communicator Model STS 103

Installation Guide

34-ST-33-39

2/05

Содержание ST 3000

Страница 1: ...ST 3000 Smart Transmitter Release 300 and SFC Smart Field Communicator Model STS 103 Installation Guide 34 ST 33 39 2 05 ...

Страница 2: ...iable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice This document was prepared using Information Mapping methodologies and formatting principles TDC 3000 SFC Smartline and ST 3000 are U S registered trademarks of Honeywell Inc Windows Windows 95 are trademarks of Microsoft Corporation Information...

Страница 3: ...n and start up The SCT 3000 contains an on line user manual and help information that provides details for setting up the transmitter If you will be digitally integrating the ST 3000 transmitter with our TotalPlant Solution TPS system you will need to supplement this information with data in the PM APM Smartline Transmitter Integration Manual which is supplied with the TDC 3000 X bookset TPS is th...

Страница 4: ...to the Product Manual for additional information This symbol appears next to required information in the manual This WARNING symbol on the equipment refers the user to the Product Manual for additional information This symbol appears next to required information in the manual WARNING risk of electrical shock This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages great...

Страница 5: ...TION 23 4 1 Mounting ST 3000 Transmitter 23 4 2 Piping ST 3000 Transmitter 34 4 3 Wiring ST 3000 Transmitter 39 SECTION 5 REFERENCE DRAWINGS 45 5 1 Wiring Diagrams and Dimension Drawings 45 APPENDIX A SMART METER REFERENCE 51 A 1 Introduction 51 A 2 Smart Meter Display 52 A 3 Smart Meter Specifications 53 A 4 Setting Range Values Local Zero and Span 54 A 5 Configuring Smart Meter Using Pushbuttons...

Страница 6: ...er 14 Table 5 Operating Temperature Limits Transmitters with Silicone Fill Fluids 18 Table 6 Transmitter Overpressure Ratings 19 Table 7 Installing and Charging SFC Battery Pack 20 Table 8 Mounting ST 3000 Transmitter to a Bracket 24 Table 9 Zero Corrects Procedure for STD110 28 Table 10 Mounting Remote Diaphragm Seal Transmitter 32 Table 11 Suggested Transmitter Location for Given Process 35 Tabl...

Страница 7: ...sure LP Low Pressure LP Low Pressure Side DP Transmitter LRV Lower Range Value mA Milliamperes mmHg Millimeters of Mercury NPT National Pipe Thread PCB Printed Circuit Board PM Process Manger PROM Programmable Read Only Memory PSI Pounds per Square Inch PSIA Pounds per Square Inch Absolute RFI Radio Frequency Interference SCT Smartline Configuration Toolkit SFC Smart Field Communicator URL Upper R...

Страница 8: ...n number using the SFC or SCT 3000 software application By Telephone Honeywell Solution Support Center Phone 1 800 423 9883 U S only Outside the U S call 1 602 313 6510 Additional Help You may also seek additional help by contacting the Honeywell distributor who supplied your ST 3000 transmitter By E mail You can also e mail your technical questions or comments about this product to Honeywell Solu...

Страница 9: ... loop wiring and meter wiring to the transmitter See Section 4 3 for the terminal block connections for each type terminal Section 5 provides additional wiring diagrams showing alternate wiring methods SIGNAL TEST Terminal Block Electronics Housing Internal Ground Terminal 3 Screw Terminal Block L SIGNAL METER TEST SIGNAL Terminal Block Electronics Housing Internal Ground Terminal 5 Screw Terminal...

Страница 10: ...x ST 3000 Release 300 Installation Guide 2 05 ...

Страница 11: ...side of the wiring only and leave it insulated at the transmitter side ATTENTION ATTENTION The emission limits of EN 50081 2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment Operation of this equipment in a residential area may cause harmful interference This equipment generates uses and can radiate radio freque...

Страница 12: ...mitter comes with a nameplate located on the top of the electronics housing that lists its given model number The model number format consists of a Key Number with several Table selections as shown below Key Number M e t e r B o d y F l a n g e A s s e m b l y O p t i o n s F a c t o r y I d e n t i f i c a t i o n Table I Table II Table III Table IV B a s i c T y p e S T D 1 2 0 E 1 H 0 0 0 0 0 S...

Страница 13: ...ware version 3 0 or greater and Release 300 Series 900 transmitters with software version b 0 or greater Release 300 transmitters can be identified by the R300 designation on the nameplate Earlier Release ST3000 Transmitters If you have a Series 100e or a Series 900 non release 300 transmitter you must refer to the ST 3000 Smart Transmitter Installation Guide 34 ST 33 31 instead Communicating with...

Страница 14: ...ws 98 and Windows NT 4 0 It is a bundled Microsoft Windows software and PC interface hardware solution that allows quick error free configuration of Honeywell Smartline field instruments NOTE SCT 3000 software Release 3 12 2 or greater is compatible with all Series 100 and 900 Release 300 ST 3000 transmitters Please contact your Honeywell representative for more information Using reference data Th...

Страница 15: ...y Calibration Each ST 3000 Transmitter is factory calibrated before shipment First a full range calibration is performed Next a turndown calibration is done which is typically between 25 to 50 of its full range Then it is calibrated to a range specified by your purchase order This means there is no need to calibrate the transmitter during installation If no range is specified the transmitter is ca...

Страница 16: ...Observing polarity connect a 25 Vdc power supply to the transmitter s SIGNAL terminals as shown in Figure 1 ATTENTION Be sure there is a minimum of 250 ohms resistance between the power supply and the transmitter 4 Connect the SCT or SFC to the transmitter red lead to SIGNAL positive and black lead to SIGNAL negative See Figure 1 5 If you are using the SCT Select Tag ID icon from the SCT toolbar t...

Страница 17: ... mode of operation This is the factory default mode of operation setting Put your control loop in the manual mode of operation before initiating SFC communications Note that you must do this separately through the receiving device in the loop If this prompt appears transmitter is in Digital DE mode of operation 3 DE READ A ID T A O N G T R I P S S E C U R E D OR Go to Step 5 Be sure any switches t...

Страница 18: ...l DE transmission mode Last eight columns in bottom row are blank when no tag number has been assigned to this transmitter Go to Step 7 Communication error messages are cycled at two second intervals and display returns to initial prompt Go to Step 6 6 There is a communication problem check the power and SFC connections Is the polarity correct red to positive and black to negative loop resistance ...

Страница 19: ...S T A S T T A U S S H E C K C O U T K L I N D P Y R E A D Initiates status check If messages other than this one are cycled in display refer to the Troubleshooting section in this manual for an explanation of the message the probable cause and any corrective action Signals end of status messages for display ATTENTION When assigned the transmitter s tag number also appears in the top row of the dis...

Страница 20: ...on in the ST 3000 Smart Transmitter Release 300 and SFC Smart Field Communicator Model STS 103 User s Manual 34 ST 25 14 for details Table 3 Verifying Transmitter s Configuration Data Using the SFC Step Press Key Read Display or Action Description 1 DE READ A ID NON VOL ENTER Yes T A O N G T R I P S S E C U R E D T A O N G S F C W O R K I N G L I N A G N O D P T P T 1 Ø Ø 1 S This prompt only appe...

Страница 21: ...on Enters meter configuration function and confirms that local smart meter is present Timed prompt See next display ATTENTION If prompt No Meter Present appears prompt times out in a few seconds as described above and calls up the Configure Meter prompt This means that you can access the meter configuration function without the local smart meter installed If prompt Mtr not Supportd appears prompt ...

Страница 22: ...t format setting for transmitter in DE mode Present failsafe mode setting for transmitter in DE mode Exit DE configuration menu 8 SHIFT STAT U F S DIR L I N D P P T 1 Ø Ø 1 S F T S H I F S I S F E F P S C A U L E D R A P T 1 Ø Ø 1 S Initiate shift key selection Default failsafe direction for analog output This applies for transmitter in analog mode only 9 SHIFT SPAN Y URL F T S H I F S I D R P T 1...

Страница 23: ...lsafe direction display that you can access through the SFC only shows the state of the failsafe jumper in the transmitter as it correlates to analog transmitter operation The failsafe action of the digital control system may be configured to operate differently than indicated by the state of the jumper in the transmitter Procedure The procedure in Table 4 outlines the steps for cutting the failsa...

Страница 24: ...ully pull mounting bracket and PWA from housing Using retaining clip remove flex tape connector from PWA Remove 2 wire power connector from PWA and then remove PWA and mounting bracket assembly 3 With component side of PWA facing you locate failsafe jumper W1 and cut it in half with small wire cutter such as dykes See Figure 2 This changes failsafe action from upscale to downscale 4 Reverse applic...

Страница 25: ...r s configuration and calibration data Note that the factory default jumper position is for read and write access There is no need to check the jumper position unless you want to change it Refer to the steps in Table 4 to remove the PWA from the transmitter and Figure 3 to reposition the jumper Figure 3 shows the location of the write protect jumper on the PWA for Release 300 transmitters Figure 3...

Страница 26: ...ailable with optional local zero and span adjustments About local adjustments The transmitter s range values can be set by using the pushbuttons on the face of the local zero and span option or smart meter Refer to the procedure for setting the range values to applied pressures using local zero and span adjustments in Appendix A Smart Meter Reference in this guide 16 ST 3000 Release 300 Installati...

Страница 27: ...Conditions Ambient Temperature Relative Humidity Potential Noise Sources Radio Frequency Interference RFI Electromagnetic Interference EMI Vibration Sources Pumps Motorized Valves Valve Cavitation Process Characteristics Temperature Maximum Pressure Rating Figure 4 illustrates typical mounting area considerations to make before installing a transmitter Figure 4 Typical Mounting Area Considerations...

Страница 28: ...ecification Sheet STA140 40 to 93 40 to 200 40 to 80 40 to 176 STA922 40 to 85 40 to 185 See Specification Sheet STA940 40 to 85 40 to 185 40 to 80 40 to 176 Flange Mounted STF128 STF132 STF924 STF932 Pseudo Flanged Head STF12F STF13F STF92F STF93F STF14F Gauge Pressure Flange Mount STF14T 40 to 93 40 to 93 40 to 85 40 to 93 40 to 200 40 to 200 40 to 185 40 to 200 40 to 175 40 to 93 40 to 85 40 to...

Страница 29: ...si 35 bar 500 psi 35 bar 3000 psi 210 bar 3000 psi 210 bar 6000 psi 415 bar 6000 psi 415 bar 10000 psi 690 bar 10000 psi 690 bar 400 inches H2O 1 bar Flange Mount 100 psi 7 bar Per selected flange and material ANSI ASME 150 300 DN PN40 400 inches H2O 1 bar Remote Seal 100 psi 7 bar Lesser MAWP of either Remote Seal selected or transmitter pressure rating Absolute Pressure 780 mmHg Absolute 1 bar 7...

Страница 30: ...c hex wrench 2 5 mm to remove screws in battery compartment cover and remove cover 2 Insert battery pack in compartment and connect plug in compartment to pin on battery back Example Battery pack installation Battery Pack Hex Screws 21004 3 Replace cover and tighten hex screws 4 Connect lead from battery charger to recessed connector on left side of SFC WARNING The SFC battery charger is not intri...

Страница 31: ...itiating SFC communications with the transmitter Also be sure any switches that may trip alarms or interlocks associated with the analog loop are secured or turned OFF Communication superimposes digital signals on the loop wiring that could affect the analog control signal Be sure the power supply voltage does not exceed 45Vdc The ST 3000 transmitter and SFC were designed to operate with voltages ...

Страница 32: ...pecifications If your ST 300 transmitter is equipped with a Local Smart Meter option you may want refer to the design and operating specifications for this option See Appendix A Smart Meter Reference in the back of this guide 22 ST 3000 Release 300 Installation Guide 2 05 ...

Страница 33: ...models are mounted directly to the process pipe or tank by a 1 inch weld nipple Those models with integral flanges are supported by the flange connection Figure 5 shows typical bracket mounted and flange mounted transmitter installations for comparison Figure 5 Typical Bracket Mounted and Flange Mounted Installations Angle Mounting Bracket Flat Mounting Bracket Horizontal Pipe 24118 Tank Wall Flan...

Страница 34: ...le 8 summarizes typical steps for mounting a transmitter to a bracket Table 8 Mounting ST 3000 Transmitter to a Bracket Step Action 1 If you are using an Then optional mounting bracket go to Step 2 existing mounting bracket go to Step 3 2 Position bracket on 2 inch 50 8 mm or and install U bolt around pipe and through holes in bracket Secure with nuts and lockwashers provided Example Angle mountin...

Страница 35: ...seals GP and AP with single use mounting holes in side ended head of meter body In line GP use smaller U bolt LGP model provided to attach meter body to bracket See figure below Dual head GP and AP use mounting holes in end of process head Example LGP model transmitter mounted to optional angle mounting bracket LGP Models Meter Body Smaller U bolt Use bracket for hexagonal meter body NOTE If the m...

Страница 36: ... increment in left or right direction from center to position you require and tighten set screw 1 46 to 1 68 Nùm 13 to 15 lb in Example Rotating Transmitter housing Set Screw Electronics Housing 180 degrees max 180 degrees max ATTENTION The metric socket head wrench kit supplied with the SFC includes 2 5 3 and 4mm size wrenches You will need the 4mm size wrench for the outside set screw Continued ...

Страница 37: ...s for Mounting Transmitters with Small Absolute or Differential Pressure Spans To minimize these positional effects on calibration zero shift take the appropriate mounting precautions that follow for the given transmitter model For a model STA122 or STA922 transmitter you must ensure that the transmitter is vertical when mounting it You do this by leveling the transmitter side to side and front to...

Страница 38: ...cal SFC connection or connect a voltmeter across the 250 ohm resistor if desired 4 Use the SFC or SCT and establish communications with the transmitter Follow the steps in Table 2 if needed 5 While reading the transmitter s output on an SFC or a voltmeter position the transmitter so the output reading is at or near zero and then completely tighten the mounting bolts 6 Do an input zero correct func...

Страница 39: ...vide a flange gasket and mounting hardware that are suitable for the transmitter s service condition To prevent degradation of performance in Flush Mounted Flanged Transmitters exercise care to ensure that the internal diameter of the flange gasket does not obstruct the sensing diaphragm To prevent degradation of performance in Extended Mount Flanged Transmitters ensure that there is sufficient cl...

Страница 40: ...nd secure with the locking bolt Tighten the bolt to a torque of 8 1 to 13 5 N m 6 to10 lb ft Figure 8 shows a typical installation for a transmitter with a flush mount on a pipe Once the transmitter is mounted the transmitter housing can be rotated to the desired position See Table 8 step 4 ATTENTION On insulated tanks remove enough insulation to accommodate the mounting sleeve Figure 8 Typical Fl...

Страница 41: ...l of the tank or process pipe It is the End User s responsibility to provide a flange gasket and mounting hardware that are suitable for the transmitter s service condition Once the transmitter is mounted the transmitter housing can be rotated to the desired position See Table 8 step 4 ATTENTION On insulated tanks remove enough insulation to accommodate the flange extension Figure 9 Typical Pipe a...

Страница 42: ...r Chlorotrifluorethylene no greater than 11 feet 3 4 meters below the transmitter NOTE The combination of tank vacuum and high pressure capillary head effect should not exceed 9 psi 300 mm Hg absolute Table 10 Mounting Remote Diaphragm Seal Transmitter Step Action 1 Mount transmitter at a remote distance determined by length of capillary tubing 2 If Transmitter Model Then Connect Remote Number is ...

Страница 43: ...per flange mounting on tank wall for fixed or constant head H2 ATTENTION On insulated tanks remove enough insulation to accommodate the flange extension 4 It is the End User s responsibility to provide a flange gasket and mounting hardware that are suitable for the transmitter s service condition Figure 10 Typical Remote Diaphragm Seal Transmitter Installation Variable Head H1 HP Side Model STR93D...

Страница 44: ...h schedule 80 steel pipe Many piping arrangements use a three valve manifold to connect the process piping to the transmitter A manifold makes it easy to install and remove or rezero a transmitter without interrupting the process It also accommodates the installation of blow down valves to clear debris from pressure lines to the transmitter Figure 11 shows a diagram of a typical piping arrangement...

Страница 45: ...nection 2 Level with or above the process connection 1 This minimizes the static head effect of the condensate 2 This requires a siphon to protect the transmitter from process steam The siphon retains water as a fill fluid ATTENTION For liquid or steam the piping should slope a minimum of 25 4 mm 1 inch per 305 mm 1 foot Slope the piping down towards the transmitter if the transmitter is below the...

Страница 46: ...I class 150 flange Gauge Pressure Process head with 1 2 inch NPT female connection Series 100 transmitters In line 1 2 inch NPT female connection STGxxL Process heads with 1 4 inch NPT female connection STG9x4 Flange adapters and manifolds with 1 2 inch female connections are optional STG9x4 2 inch Sanitary Tri Clamp STG1xT Flush mount in 1 inch weld sleeve with O ring and locking bolt STG9xP Abso...

Страница 47: ...face flange with 4 holes 18 mm 0 71 in diameter on 125 mm 4 92 in diameter bolt circle and an outside diameter of 165 mm 6 50 in DN 80 PN 40 serrated face flange with 8 holes 18 mm 0 71 in diameter on 160 mm 6 30 in diameter bolt circle and an outside diameter of 200 mm 7 87 in DN 100 PN 40 serrated face flange with 8 holes 22 mm 0 87 in diameter on 190 mm 7 48 in diameter bolt circle and an outsi...

Страница 48: ...r Step Action 1 Insert filter screen if supplied into inlet cavity of process head 2 Carefully seat Teflon white gasket into adapter groove 3 Thread adapter onto 1 2 inch process pipe and align mounting holes in adapter with holes in end of process head as required 4 Secure adapter to process head by hand tightening 7 16 20 hex head bolts Example Installing adapter on process head Process Head Fil...

Страница 49: ... transmitter s electronics housing shown in Figure 14 Each transmitter includes an internal ground terminal to connect the transmitter to earth ground A ground terminal can be optionally added to the outside of the electronics housing While it is not necessary to ground the transmitter for proper operation we suggest that you do so to minimize the possible effects of noise on the output signal and...

Страница 50: ...l s TPS system will be connected to the Smart Transmitter Interface Module in the Process Manager Advanced Process Manager or High Performance Process Manager through a Field Termination Assembly Details about Honeywell s TPS system connections are given in the PM APM Smartline Transmitter Integration Manual PM12 410 which is part of the TDC 3000X system bookset Allen Bradley PLC If you are digita...

Страница 51: ... hazardous location reference data included in Appendix A of this manual before operating the transmitter Table 15 Wiring the Transmitter Step Action 1 Loosen end cap lock using a 1 5 mm allen wrench and remove end cap cover from terminal block end of transmitter housing 2 Feed loop power leads through one of conduit entrances on either side of transmitter housing Plug whichever entrance you do no...

Страница 52: ...er BS 3535 or equivalent An adequately rated zener diode whose voltage is not significantly higher than the rated voltage An adequately rated semiconductor voltage regulator Lightning protection When your transmitter is equipped with optional lightning protection you must connect a wire from the transmitter to ground as shown in Figure 15 to make the protection effective We recommend that you use ...

Страница 53: ...dous Classified Locations do not require an explosionproof seal to be installed in the conduit NOTE Installation should conform to all national and local electrical code requirements WARNING When installed as explosionproof in a Division 1 Hazardous Location keep covers tight while the transmitter is energized Disconnect power to the transmitter in the non hazardous area prior to removing end caps...

Страница 54: ...ustrates alternate wiring methods for connecting this smart meter to Release 300 transmitters New Smart Meter with Local Zero and Span UPPER VALUE UNITS LOWER VALUE SET VAR SEL 0 SPAN ZERO 100 0 New Smart Meter Connections The new integral smart meter 8 wires is connected directly to the transmitter s PWA and is mounted to the electronics module assembly inside the electronics housing The new inte...

Страница 55: ...smitters are provided for reference External Wiring Diagrams These wiring diagrams are included in numerical order behind this section for wiring reference ST 3000 Description Drawing Number Release 300 For non intrinsically safe application 30753607 Series 100 900 For intrinsically safe application FM 51204241 Transmitters For intrinsically safe application CSA 51204242 For intrinsically safe app...

Страница 56: ...70 Column 51205894 51205892 STD125 Tank HTG 30756435 000 STD904 STD924 STD930 Table I 51500357 51500355 STD974 C D G H K L 51500356 51500354 STD924 STD930 Table I X X A B E F J X X Transmitter Type and Equipped with Angle Bracket MB SB Flat Bracket FB Drawing Key Number A G manifold part Vertical Pipe Horizontal Pipe Vertical Pipe Horizontal Pipe Number Differential Pressure with Anderson Greenwoo...

Страница 57: ...olute Pressure STG944 STG974 See Key Number 51500411 51500409 Column 51500410 51500408 STG140 STG170 STG180 See Key Number 51500362 51500360 STA122 STA140 Column 5500361 51500359 STA922 STA940 51500366 515004364 51500365 51500363 STG14L STG17L STG18L 51500373 51500371 51500372 51500370 STG90L STG94L STG97L 51500377 51500375 STG98L 51500376 51500374 STG14T High Temperature inch NPT 51404482 Flush S...

Страница 58: ...able I Z_ _ Sanitary Table II 0S0_0 51500419 STF12F STF13F 51500420 STF92F STF93F 51500421 STF14F Tank HTG 30756436 000 30755981 000 STF14T High Temperature 1 1 and 2 inch Flange 51404481 Flush Mount STG93P 51404716 000 For ST3000 Transmitter Revision S ie STF128 S STF12F S or greater Transmitter Type and Table Mounting Drawing Key Number Selections Number CFF Flange Mount Table II 1 2 3 Flush Fla...

Страница 59: ...00393 1 3_ _ 51500394 51500392 Table I 2_ _ 51500391 51500389 51500390 51500388 Table I _2_ or _6_ 51402418 000 STR14G STR17G 51500381 51500379 51500380 51500378 STR14G STR17G STR94G Table I _2_ or _6_ 51402418 000 STR94G 51500385 51500383 51500384 51500382 STR94G Table I _ _D 51500387 CFF Remote Seals STR12D STR13D STR93D Table I 2 50008730 50008729 50008728 50008727 Table I 1 50008734 50008733 5...

Страница 60: ...xtended Flange 3 5 diaphragm _ _ _F_ _ _ _ _ _ _ _ 51305137 000 Pancake Seal _ _ _G_ _ _ _ _ _ _ _ 51305144 000 Chemical Tee Taylor Wedge _ _ _H_ _ _ _ _ _ _ _ 51305144 000 Threaded Connection 2 4 diaphragm _ _ _J_ _ _ _ _ _ _ _ 51305148 000 Threaded Connection 2 9 diaphragm _ _ _K_ _ _ _ _ _ _ _ 51305148 000 Threaded Connection 4 1 diaphragm _ _ _L_ _ _ _ _ _ _ _ 51305148 000 Sanitary Seal 1 9 di...

Страница 61: ...ro span adjustments 100 0 UPPER VALUE UNITS LOWER VALUE SET VAR SEL SPAN ZERO 2 Local Zero and Span Adjustments only Provides pushbuttons to make zero and span adjustments SPAN ZERO NOTE The Model STD110 does not support local zero and span adjustments Smart Meter Set up The smart meter can be set up to display pressure in a number of user selected engineering units or even custom units if require...

Страница 62: ...eadout 19990 to 19990 Status Indicators 17 Segment Bargraph 0 to 100 Engineering Unit Indicators K Multiplier Indicates digital readout is multiplied by 1 000 Table A 1 Smart Meter Pushbutton Description Smart Meter Pushbuttons Pushbutton Function VAR SEL Not functional when installed with ST 3000 transmitters SPAN Selects Span range setting URV ZERO Selects Zero range setting LRV UPPER VALUE Sele...

Страница 63: ...99000 reading range 5000 for 19990000 reading range Shown as 19 99 199 9 1999 19 99 K 199 9 K 1999 K 19990 K Display Update Rate Above 32 F 0 C second or below 32 F 0 C 1 seconds Meter Display at High and Low Temperature Extremes The rated temperature limits for the meter are listed above and are true in that no damage to the meter will occur over these temperatures however the readability of the ...

Страница 64: ... turned off before 30 seconds the changes may not be saved so that when the transmitter power is restored the meter configuration will revert to the previous settings Procedure The procedure in Table A 3 shows the steps for setting the range values to applied pressures using local zero and span adjustments See Figure A 2 for typical local adjustment setup details Table A 3 Setting Range Values Usi...

Страница 65: ...d cap lock and remove end cap from PWA side of electronics housing to expose local zero and span assembly or smart meter with zero and span adjustments Example Local zero and span assembly SPAN ZERO Example Smart meter with zero and span adjustments 100 0 UPPER VALUE UNITS LOWER VALUE SE T VAR SEL SPAN ZERO Continued on next page 2 05 ST 3000 Release 300 Installation Guide 55 ...

Страница 66: ...d span adjustment option you may substitute the smart meter readings for the milliammeter readings For example with zero input pressure applied assume that the meter reads 4 inH2O instead of 0 inH2O In this case the meter reading is greater than 0 or 4 mA 6 a Press and hold ZERO button on local zero and span assembly or smart meter ATTENTION The smart meter readings revert to the default unit of p...

Страница 67: ...00 or 20 mA 9 a Press and hold SPAN button on local zero and span assembly or smart meter ATTENTION The smart meter readings revert to the default unit of percent during this operation If the error code Er0 appears on the display you are working with a model STD110 transmitter that does not support the local zero and span adjustments If the error code Er4 appears you are trying to set a SPAN value...

Страница 68: ...onics housing and tighten lock 13 Remove milliammeter from TEST terminals and replace end cap and tighten lock 14 Turn ON transmitter power and check smart meter reading if applicable Figure A 2 Typical Setup for Setting Range Values Using Local Zero and Span Adjustments Smart Meter with Local Zero and Span installed on PWA side of electronics housing UPPER VALUE UNITS LOWER VALUE SET VAR SEL SPAN...

Страница 69: ...Meter Configuration Normally when using a differential type transmitter you can select the transmitter s output to represent a straight linear calculation or a square root calculation for flow measurement applications This linear or square root output parameter selection is called output conformity or output form See ST 3000 User Manual for more details When configuring the smart meter to display ...

Страница 70: ...ither the lower or upper display limit setting time out after thirty seconds the meter will discard the newly set values and will revert to its previous settings The meter forces you to set both limits by automatically initiating the next limit setting either lower or upper depending upon which limit you set first 3 If you change the transmitter s output conformity you must reconfigure the smart m...

Страница 71: ...rease key to call up next code or Decrease key to call up previous code Repeat this action until desired code is on display You can hold down the Increase or Decrease key to scroll forward or backward through the codes ATTENTION Remember that if transmitter is configured for SQUARE ROOT output conformity the only valid code selections are EU0 EUD GPM EUE GPH EUF Custom If transmitter is configured...

Страница 72: ...ing units of inches of water 5 If selected engineering unit does not match one of six unit indicators on meter peel off matching stick on unit label from sheet drawing number 30756918 001 and paste it in lower right hand corner of meter Use stick on label for engineering units without indicators on display 100 0 1 0 ANALOG 2 UPPER VALUE UNITS LOWER VALUE SE T VAR SEL Kg cm2 Stick on label identifi...

Страница 73: ...anges greater than 19999 and shifts the decimal point of the digital display left or right depending on the precision you want to show for that value Next set the display value This procedure sets the display limit of the meter to represent minimum and maximim transmitter output 0 and 100 output Note Magnitude range and display values are set for both upper and lower if applicable display limits D...

Страница 74: ...0 00 and cannot be changed If lower limit display value was previously set KNOWN VALUE indicator lights and set value flashes in display 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL 0 0 0 Previously set value flashes in display and indicator lights KNOWN VALUE 2 Press LOWER VALUE button again within 5 seconds Otherwise meter exits limit setting function Display shows magnitude range sel...

Страница 75: ... that is just larger than the range to be set for best display precision Hold respective key to scroll forward or backward through the selections Repeat this action until desired selection is on display Magnitude range selections 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL 19 9 9 19 99 199 9 1999 19 99K 199 9K 1999K 19990K Press and hold to scroll forward through selections Press and h...

Страница 76: ...ve digit which will be zero unless lower value was set before 7 Press Increase button to select the next available digit value or Decrease button to select the previous digit value Repeat this action until desired value is on display 8 Press LOWER VALUE button to lock in second digit and activate next active digit Readout now displays next active digit which will be zero unless lower value was set...

Страница 77: ...ll backward through values 13 Press Increase button to set sign segment to minus sign for negative values or Decrease button to set it to BLANK for positive values 14 Press LOWER VALUE button to lock in current settings as lower display value limit ATTENTION For CUSTOM unit in transmitter with LINEAR output you must set both lower and upper display limits for values to take effect If you let eithe...

Страница 78: ...Meter Display 1 Press UPPER VALUE button to initiate upper display limit setting function If upper limit display value was previously set KNOWN VALUE indicator lights and set value flashes in display 2 Press UPPER VALUE button again within 5 seconds Otherwise meter exits limit setting function Display shows magnitude range selection 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL 19 99 ATT...

Страница 79: ...display precision Hold respective key to scroll forward or backward through the selections Repeat this action until desired selection is on display For example purposes only largest range 19990K is selected in this procedure Magnitude range selections with largest range selected 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL 19 99 199 9 1999 19 99K 199 9K 1999K 19990K Press and hold to sc...

Страница 80: ...G UPPER VALUE UNITS LOWER VALUE SE T VAR SEL K 90 0 1 2 3 4 5 6 7 8 9 Press and hold to scroll forward through values Press and hold to scroll backward through values 6 Press UPPER VALUE button to lock in first digit and activate next active digit Readout now displays next active digit which will be zero unless upper value was set before 7 Press Increase button to select the next available digit v...

Страница 81: ...on until desired value is on display use 9 for example purposes 10 Press UPPER VALUE button to lock in third digit and activate next active digit Readout now displays next active digit which will be BLANK unless upper value was set to 1 before Next digit value setting is set to 9 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL K 9990 0 1 2 3 4 5 6 7 8 9 Press and hold to scroll forward thr...

Страница 82: ...t either the lower or upper display limit time out after 30 seconds the meter discards both newly set values and reverts back to the previously set values Display goes blank for a 1 2 second and returns to display readout equal to 50 output In this example readout is 9 990 000 CUSTOM unit for 50 display range of 0 to 19 990 000 CUSTOM for transmitter with LINEAR output 100 0 ANALOG UPPER VALUE UNI...

Страница 83: ...t conformity setting of the transmitter restricts the engineering units you can select for the smart meter display When the transmitter is configured for an output conformity of LINEAR you can select only pressure type engineering units See Table 6 When the transmitter is configured for an output conformity of SQUARE ROOT you can select only flow type engineering units GPM and GPH The percent and ...

Страница 84: ...ments to the smart meter keep the transmitter powered for at least 30 seconds so that the new meter configuration is written to non volatile memory If power is turned off before 30 seconds the changes may not be saved so that when the transmitter power is restored the meter configuration will revert to the previous settings Procedure The procedure in Table A 9 outlines the steps for setting up the...

Страница 85: ...d calls up the Configure Meter prompt This means that you can access the meter configuration function without the smart meter installed Proceed to Step 4 If prompt Mtr not Supportd appears prompt times out and returns to previous ST CONFIG prompt See Step 2 This means that you are working with a pre release 300 transmitter that does not support the smart meter option and therefore can not access t...

Страница 86: ...mHg_0C PSI KPa MPa mBAR BAR g cm 2 Kg cm 2 mmH2O_4C inHg_32F mH2O_4C GPM GPH Custom Calls up present meter Engineering Unit selection Note that unit H2O_39F is shown for example purposes only Repeatedly press MENU ITEM key to step through other selections For example purposes stop when PSI unit is on display 6 If EU is Then Custom GPM go to Step 7 or GPH other than go to Step 13 Custom GPM or GPH ...

Страница 87: ...ansmitter must be in its SQUARE ROOT Flow mode for GPM or GPH to be a valid unit selection Press PREV key if you want to view present high and low display limits loaded in the transmitter 8 5 S 2 W 5 S _ 5 E H i C U u s t o m 2 5 E H i C U u s t o m _ 2 5 E H i C U u s t o m 5 _ Key in 525 as upper display limit for Custom unit ATTENTION The display range of the meter is 19 990 000 If you enter la...

Страница 88: ... n e U n i n t s F o l o w d M N o e C n o u f i g M e t r e C M e n t r o e f i g r e Downloads selected pressure engineering unit to transmitter Press CLR key to return to ST CONFIG menu ATTENTION If you select a pressure unit with the transmitter in its SQUARE ROOT Flow mode the prompts INVALID REQUEST and Download Error are sequentially displayed after the SFC WORKING prompt and the EU Hi prom...

Страница 89: ... the information fields on the tab to select and enter the engineering unit and lower and upper display limits if applicable Refer to the SCT on line User Manual for more information on smart meter set up using the SCT ATTENTION The same rules apply for meter set up and the transmitter s output conformity selection See Transmitter Output Conformity and Smart Meter Configuration in Subsection A 6 f...

Страница 90: ...e is 19 990 000 and transmitter output is over 100 100 0 FLOW GPM K 9990 Normal display for transmitter in DE mode and square root output Digital readout is gallons per minute with 1000 multiplier 100 0 100 0 OUTPUT MODE Transmitter is in output mode Bargraph and readout show value that was entered through SCT or SFC 100 0 77 9 CHECK STATUS Transmitter in DE mode is in non critical status Displaye...

Страница 91: ...0 E r ANALOG 2 UPPER VALUE UNITS LOWER VALUE SE T VAR SEL You have tried to select a process variable for the transmitter using the VAR SEL button The Variable Select button is non functioning on the ST 3000 R300 transmitter 100 0 E r ANALOG 3 UPPER VALUE UNITS LOWER VALUE SE T VAR SEL You have tried to set Lower or Upper display limit for pressure type engineering units EU1 to EUC or Lower displa...

Страница 92: ...per and lower display limits will be intact when transmitter power is restored See ATTENTION in Subsection A 4 when setting range values and configuring the meter display If you switch the transmitter mode from Analog to DE the ANALOG indicator on the meter will go out If you switch from DE to Analog mode the ANALOG indicator will light If you reconfigure the transmitter output conformity from SQU...

Страница 93: ...Description of Hazardous Location I Presence of flammable gases or vapors may be present in quantities sufficient to produce explosive or ignitable mixtures II Presence of combustible dusts powders or grains III Presence of easily ignitable fibers or flyings Divisions The classes listed above are further classified into one of the following divisions based upon the level of risk present Division D...

Страница 94: ...es containing more than 30 percent hydrogen by volume or gases or vapors of equivalent hazard C Atmospheres such as ethyl ether ethylene or gasses or vapors of equivalent hazard D Atmospheres such as acetone ammonia benzene butane cyclopropane ethanol gasoline hexane methanol methane natural gas naphtha propane or gases or vapors of equivalent hazard Class II Group Description E Atmospheres contai...

Страница 95: ...quipment intended for installation directly within the hazardous location classification must also be classified for the maximum surface temperature that can be generated under normal or fault conditions as referenced to either 40 C 104 F or the maximum operating ambient of the equipment whichever is greater The maximum surface temperature must be less than the minimum autoignition temperature of ...

Страница 96: ...o the hazardous classified location This voltage is the maximum from a single channel Isc Maximum output current which can be delivered to the hazardous classified location This current is the maximum from a single channel Vt Maximum output voltage which can be delivered to the hazardous classified location This voltage is the maximum across any combination of terminals of a multiple channel confi...

Страница 97: ...a which can be safely connected to the associated apparatus If these criteria are met then the combination may be connected and remain intrinsically safe Both FMRC and CSA d entity parameters are defined in Table B 1 and B 2 Table B 1 Factory Mutual FM Approval Code Description 1C Explosionproof for Class I Division 1 Groups A B C D Dust Ignitionproof for Class II Division 1 Groups E F G Suitable ...

Страница 98: ...roof for Class I Division 1 Groups B C D Dust Ignition Proof for Class II Division 1 Groups E F G Class III Division 1 Conduit seals not required 42 Vdc max Intrinsically Safe for Class I Groups A B C D Class II Groups E F G Class III Divisions 1 T4 at 40 C T3A at 93 C maximum ambient Install per Honeywell drawing 51204242 Suitable for Class I II III Division 2 Groups A B C D E F G hazardous locat...

Страница 99: ...tmosphere is present continuously or is present for long periods 1 Explosive gas atmosphere is likely to occur in normal operation 2 Explosive gas atmosphere is not likely to occur in normal operation and if it does occur it will exist for a short period only IEC Groups Flammable gases vapors and mists are further classified into groups according to the energy required to ignite the most easily ig...

Страница 100: ...1 fault Pressurized p Zone 1 Keeps flammable gases out Encapsulation m Zone 1 2 Keeps flammable gases out Increased Safety e Zone 1 2 No arcs sparks or hot surface Powder Filled q Zone 1 2 Contains explosion and quenches flame Oil Immersion o Zone 1 2 Keeps flammable gases out Non sparking nA Zone 2 No arcs sparks or hot surfaces under normal conditions Enclosed Break nC Zone 2 Contains explosion ...

Страница 101: ...all be indicated in identification numbers as listed in the following table Maximum Temperature Degrees C Degrees F Identification Number 450 842 T1 300 572 T2 200 392 T3 135 275 T4 100 212 T5 85 185 T6 Certification and Conformity Details Table B 3 CENELEC LCIE Certification Code Description 3D Flameproof Supply 45 Vdc IP 66 67EEx d IIC T6 3A Intrinsically Safe EEx ia IIC T5 40 Ta 93 C Flameproof...

Страница 102: ... Ui 42 4 V Ii 225 mA Pi 1 2 W Ci 4 2 nF Li 0 With no integral indicator or with integral Smart Meter option SM Li 150 µH With Analog Meter option ME 1 Install in accordance with Honeywell drawing 51204309 Table B 5 Zone 2 Europe Declaration of Conformity Code Description 3N Electrical Apparatus With Type of Protection n per IEC 79 15 IP 66 67 Ex II 3 GD T 1 X Council Directive 94 9 EC 40 Ta 93 C Z...

Страница 103: ...pment risk of explosion or conditions such as moisture produced for example by condensation corrosive vapors fungus or vermin IEC Designations Basically the IEC designation consists of the letters IP followed by two numerals The first characteristic numeral indicates the degree of protection provided by the enclosure with respect to persons and solid foreign objects entering the enclosure The seco...

Страница 104: ...ions for this reason the Table cannot be used to convert from IEC classifications to NEMA types Table B 6 NEMA Enclosure Type Numbers and Comparable IEC Enclosure Classification NEMA Enclosure Type Number IEC Enclosure Classification Designation 1 IP 10 2 IP 11 3 IP 54 3R IP 14 3S IP 54 4 and 4X IP 56 5 IP 52 6 and 6P IP 67 12 and 12K IP 52 13 IP 54 NOTE This comparison is based on tests specified...

Страница 105: ...7 Local Smart Meter Communicating with the ST 3000 4 Setting display of LRV using meter pushbuttons 62 Testing 7 Local Zero and Span Conduit seal 43 Adjusting Procedure 53 Loop resistance 39 D Loop wiring 44 Digital DE mode 7 13 21 M Dimensions 24 Model designations 2 E Mounting locations Suggested 35 Electronics housing See Transmitter housing Electronics module PWA 13 O Enclosure ratings 93 Outp...

Страница 106: ...ration using meter pushbuttons 58 Configuration using SCT 78 Engineering units codes 59 Pushbuttons 51 Selecting engineering units 60 Setting display of URV using meter pushbuttons 67 specifications 52 Smart meter display description 51 Smart meter option option SM 50 Smartline Configuration Toolkit SCT 4 Solution Support Center viii Static electricity damage 13 STDC card 13 STIMV IOP module 13 T ...

Страница 107: ...aximum Working Pressure 10000 psi or 690 bar and Overpressure 15000 psi or 1034 bar The burst pressure is rated at 26000 psi 1793 bar Except for the higher operating range each of these two new models includes physical and functional features similar to those of closely related family members STG1xL and STG9xL With the exceptions noted in this addendum all parts of User Manual 34 ST 33 39C apply t...

Страница 108: ...essure Ratings In the row of Table 6 titled Gauge Pressure add the information as highlighted in Exhibit B below 47 5 1 Wiring Diagrams and Dimension Drawings In the leftmost column of the table on page 47 add the information as hignhlighted in Exhibit C below Exhibit A Additions to Table 5 Transmitter Type and Model Ambient Temperature Process Interface Temperature C F C F Draft Range STD110 40 t...

Страница 109: ...ar 3000 psi 210 bar 3000 psi 210 bar 3000 psi 210 bar 3000 psi 210 bar 3000 psi 210 bar Gauge Pressure 100 psi 7 bar 100 psi 7 bar 150 psi 10 3 bar 300 psi 21 bar 300 psi 21 bar 450 psi 31 bar 500 psi 35 bar 500 psi 35 bar 750 psi 52 bar 3000 psi 210 bar 3000 psi 210 bar 4500 psi 310 bar 6000 psi 415 bar 6000 psi 415 bar 9000 psi 620 bar 10000 psi 690 bar 10000 psi 690 bar 15000 psi 1034 bar Absol...

Страница 110: ...ntal Pipe Vertical Pipe Horizontal Pipe STG944 STG974 See Key Number 51500411 51500409 Column 51500410 51500408 STG140 STG170 STG180 See Key Number 51500362 51500360 STA122 STA140 Column 5500361 51500359 STA922 STA940 51500366 515004364 51500365 51500363 STG14L STG17L STG18L STG19L 51500373 51500371 51500372 51500370 STG90L STG94L STG97L 51500377 51500375 STG98L STG99L 51500376 51500374 STG14T Hig...

Страница 111: ...ns which will continue as Models STD110 STD120 STD125 STD130 STD170 STD924 and STD930 differ only in the physical size and form of the meter body process head and associated components Installation operation maintenance calibration and troubleshooting tasks remain virtually the same as for the previous version Differences appear primarily in torque specifications when replacing meter bodies and in...

Страница 112: ... Working Pressure Rating and the Overpressure Rating has been enhanced for all models included in this addendum except for the draft range transmitter For more information refer to Table 3 in this Addendum 38 4 2 Piping ST3000 Transmitter Table 15 Installing Flange Adapter In Step 2 and in Step 4 the reference to the Teflon white gasket should be gasket or O ring In Step 5 do not use the torque sp...

Страница 113: ...10 04 34 ST 99 25 Addendum to 33 ST 33 39 3 of 4 Figure 1 ST 3000 Model STD110 STD120 STD125 STD130 STD170 STD924 STD930 Rev S or greater ...

Страница 114: ...452891 Table 3 Pressure Specification and Ratings Summary Comparisons Revision S or Greater Maximum Allowable Working Pressure Note 1 Overpressure Rating Note 1 Transmitter Model Upper Range Limit Previous New Design Previous New Design STD110 10 inches H2O 25 mbar 50 psi 3 5 bar Same as previous 50 psi 3 5 bar Same as previous STD120 STD924 400 inches H2O 1 bar 3000 psi 207 bar 4500 psi 310 bar 3...

Страница 115: ...nt s subject to further change and refinement whose details are beyond the scope of this addendum Further information can be obtained in the Official Journal of the European Communities No L100 1 and in related publications such as Guidelines on the Application of Directive 94 9 EC Both of these items are available at http europa eu int comm enterprise atex index htm Products that have been previo...

Страница 116: ...ive 94 6 EC Attention Before installing the equipment in a potentially explosive atmosphere please read the information provided in this Addendum which supports the ATEX certifications for this product CE Conformity The ST 3000 Smart Pressure Transmitter is in conformity with the protection requirements of the following European Council Directives 94 9 EC the Explosive Atmospheres ATEX Directive 8...

Страница 117: ...transmitter is located on the Meter Body data plate The first two digits of the serial number identify the year 02 and the second two digits identify the week of the year 23 for example 0223xxxxxxxx indicates that the product was manufactured in 2002 in the 23 rd week Apparatus Marked with Multiple Types of Protection The user must determine the type of protection required for installation the equ...

Страница 118: ...9 10 04 Nameplate 51452618 001 nA 4 20 mA DE is mounted on the enclosure The following is a representation of this nameplate Nameplate 50003885 001 4 20 mA DE multiple certification nameplate The following is a representation of this nameplate ...

Страница 119: ...product family Refer to individual Specification Sheets for the standard Rated Condition ambient limits for a particular model that as shown on the data plate and certification nameplate may be less than the certification limits Temperature classifications IS ia 4 20 mA DE T4 up to Ta 93ºC T5 up to Ta 85ºC T6 up to Ta 70ºC Flameproof d T5 up to Ta 93ºC T6 up to Ta 78ºC Special conditions for safe ...

Страница 120: ... this equipment in Zone 2 hazardous areas must comply with VDE specification 0165 IEC 60079 14 EN 50021 and or valid national standards for installation and operation Before commissioning of this equipment it must be verified that the power supply voltage cannot exceed the 42 Vdc maximum for 4 20 mA analog and DE equipment The electronic assemblies in these units are non repairable items and if fa...

Страница 121: ... 50014 1997 Electrical Apparatus for Potentially Explosive Atmospheres General Requirements EN 50018 2000 Electrical Apparatus for Potentially Explosive Atmospheres Flameproof Enclosure d EN 50020 1994 Electrical Apparatus for Potentially Explosive Atmospheres Intrinsic Safety i EN 50284 1999 Special Requirements for Construction Test and Marking of Electrical Apparatus of Equipment Group II Categ...

Страница 122: ...e Transmitter STG170 100 Gauge Pressure Transmitter STG17L 100 Gauge Pressure Transmitter STG180 100 Gauge Pressure Transmitter STG18L 100 Gauge Pressure Transmitter STR12D 100 Remote Diaphragm Seal Pressure Transmitter STR13D 100 Remote Diaphragm Seal Pressure Transmitter STR14A 100 Remote Diaphragm Seal Pressure Transmitter STR14G 100 Remote Diaphragm Seal Pressure Transmitter STR17G 100 Remote ...

Страница 123: ... in Zone 2 hazardous areas must comply with VDE specification 0165 IEC 60079 14 EN 50021 and or valid national standards for installation and operation 2 Before commissioning this equipment it must be verified that the power supply voltage cannot exceed the 42 Vdc maximum for 4 20 mA analog DE and HART equipment and 24 Vdc for Fieldbus equipment 3 The electronic assemblies in these units are non r...

Страница 124: ...Seal Pressure Transmitter STR13D 100 Remote Diaphragm Seal Pressure Transmitter STR14A 100 Remote Diaphragm Seal Pressure Transmitter STR14G 100 Remote Diaphragm Seal Pressure Transmitter STR17G 100 Remote Diaphragm Seal Pressure Transmitter STA922 900 Gage and Absolute Pressure Transmitter STA940 900 Gage and Absolute Pressure Transmitter STD924 900 Differential Pressure Transmitter STD930 900 Di...

Страница 125: ......

Страница 126: ...Industrial Measurement and Control Honeywell International Inc 2500 W Union Hills Drive Phoenix Arizona 85027 ...

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