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SMV 3000

Smart Multivariable Transmitter

User’s Manual

34-SM-25-02

3/04

Содержание SMV 3000

Страница 1: ...SMV 3000 Smart Multivariable Transmitter User s Manual 34 SM 25 02 3 04 ...

Страница 2: ...o event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice This document was prepared using Information Mapping methodologies and formatting principles TotalPlant TDC 3000 and SFC are U S registered trademarks of Honeywell Inc SmartLine is a U S trademark of Honeywell Inc Informati...

Страница 3: ...pendix A of this manual Note that this manual does not include detailed transmitter specifications A detailed Specification Sheet is available separately or as part of the Specifier s Guide which covers all Smartline transmitter models Conventions and Symbol Definitions The following naming conventions and symbols are used throughout this manual to alert users of potential hazards and unusual oper...

Страница 4: ...iv SMV 3000 Transmitter User s Manual 1 99 ...

Страница 5: ...ECTION 4 INSTALLATION 23 4 1 Introduction 23 4 2 Mounting SMV 3000 Transmitter 24 4 3 Piping SMV 3000 Transmitter 29 4 4 Installing RTD or Thermocouple 35 4 5 Wiring SMV 3000 Transmitter 36 SECTION 5 GETTING STARTED 45 5 1 Introduction 45 5 2 Establishing Communications 46 5 3 Making Initial Checks 50 5 4 Write Protect Option 51 SECTION 6 CONFIGURATION 45 6 1 Introduction 45 6 2 Overview 47 6 3 Co...

Страница 6: ...N 111 10 1 Introduction 111 10 2 Overview 112 10 3 Calibrating Analog Output Signal 114 10 4 Calibrating PV1 and PV2 Range Values 115 10 5 Resetting Calibration 117 SECTION 11 TROUBLESHOOTING 119 11 1 Introduction 119 11 2 Overview 120 11 3 Troubleshooting Using the SCT 121 11 4 Diagnostic Messages 122 SECTION 12 PARTS LIST 137 12 1 Replacement Parts 137 SECTION 13 REFERENCE DRAWINGS 147 13 1 Wiri...

Страница 7: ...ure 17 Ground Connection for Lightning Protection 43 Figure 18 SCT Hardware Components 46 Figure 19 Write Protect Jumper Location and Selections with Daughter PCB Removed 51 Figure 20 SMV On line Configuration Process 47 Figure 21 Square Root Dropout Points for PV1 59 Figure 22 Typical Range Setting Values for PV3 68 Figure 23 Example of LRV and URV Interaction 69 Figure 24 Typical Volumetric Flow...

Страница 8: ...ure for SMV Transmitter Model SMG170 89 Table 24 Start up Procedure for SMV Transmitter Model SMA110 90 Table 25 Accessing Transmitter Operation Data Using SCT 94 Table 26 Cutting Failsafe Jumper 100 Table 27 Inspecting and Cleaning Barrier Diaphragms 105 Table 28 Replacing Electronics Module or PROM 108 Table 29 Replacing Meter Body Center Section 113 Table 30 Accessing SMV 3000 Diagnostic Inform...

Страница 9: ... Volumetric Flow Rate 174 Table A 12 Conversion Values for PV4 as Mass Flow Rate 176 Table A 13 Additional IOP Status Messages 177 Table C 1 Air Through a Venturi Meter Configuration Example 177 Table C 2 Superheated Steam using an Averaging Pitot Tube Configuration Example 179 Table C 3 Liquid Propane Configuration Example 182 Table C 4 Air Configuration Example 185 Table C 5 Superheated Steam Co...

Страница 10: ...ressure LP Low Pressure Side DP Transmitter LRL Lower Range Limit LRV Lower Range Value mAdc Milliamperes Direct Current mmHg Millimeters of Mercury mV Millivolts n m Newton Meters NPT National Pipe Thread NVM Non Volatile Memory PM Process Manger PROM Programmable Read Only Memory PSI Pounds per Square Inch PSIA Pounds per Square Inch Absolute PV Process Variable PWA Printed Wiring Assembly RFI R...

Страница 11: ...am point Pdp Measured differential pressure in Pascals in PV4 algorithm Pf Absolute pressure of flowing gas Pr Reduced pressure Pu Static pressure at upstream point Qh Volumetric rate of flow in PV4 algorithm Qs Rate of flow R Gas constant T Absolute temperature Ta Measure process temperature in PV4 algorithm Tc Absolute critical temperature of the gas Tf Absolute temperature of flowing gas Tr Red...

Страница 12: ...ion If the problem persists you can call our Solutions Support Center between the hours of 8 00 am and 4 00 pm EST Monday through Friday for direct factory technical assistance 1 800 423 9883 U S only OR 1 215 641 3410 FAX 1 215 641 3400 An engineer will discuss your problem with you Please have your complete model number serial number and software revision number on hand for reference You can fin...

Страница 13: ...cquaint you with the SMV 3000 transmitter and the SCT 3000 ATTENTION To be sure that you have the SCT software version that is compatible with your SMV 3000 please note the following table If your SMV 3000 contains software version Then use this compatible SCT software version Compatible TDC STIMV IOP module 1 1 through 1 5 3 06 00 2 1 3 11 2 5 3 2 5 or 3 1 3 12 3 2 5 3 1 or 4 0 4 02 013a STIMV IO...

Страница 14: ...f EN 50081 2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment Operation of this equipment in a residential area may cause harmful interference This equipment generates uses and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 3...

Страница 15: ...s Flow Rate Electronics Housing Meter body The SMV 3000 transmitter accepts process temperature signals from an external Resistance Temperature Detector RTD or any one of several common thermocouple types Its unique measurement sensor simultaneously handles differential pressure static pressure and meter body temperature signals while a separate circuit processes the process temperature input Note...

Страница 16: ...ow Rate PV4 Note that the secondary variable is only available as a read only parameter through the SCT or SFC See Figure 2 Figure 2 Functional Block Diagram for Transmitter in Analog Mode of Operation A D P Sensor PV1 Temperature Sensor SV1 Static Pressure Sensor PV2 Multiplexer Microprocessor Meter Body Electronics Housing Pressure Proportional 4 to 20mA output for selected PV Digital signal imp...

Страница 17: ...processor Meter Body Electronics Housing Pressure Digital signal broadcasts up to 4 PVs plus secondary variable in floating point format over 20mA loop Factory Characterization Data Digital I O PROM A D RTD or Thermocouple Input PV3 PV4 PV1 Differential Pressure PV2 Static Pressure PV3 Process Temperature PV4 Calculated Volumetric or Mass Flow SV1 Meter Body Temperature Monitoring purposes only Op...

Страница 18: ...configured templates that simplify configuration and allow rapid development of configuration databases Context sensitive help and a comprehensive on line user manual Extensive menus and prompts that minimize the need for prior training or experience The ability to load previously configured databases at time of installation Automatic verification of device identification and database configuratio...

Страница 19: ...munication Interface SFC Response 4 to 20 mA line Request SMV 3000 Power Supply and Receiver ATTENTION Because of the advanced capabilities built in to the SMV 3000 we do not recommend that you use the SFC to configure the SMV transmitter Some of the SMV s advance functions are not supported by the SFC Although you can use the SFC to perform certain operations such as calibrate or re range the tra...

Страница 20: ...eshooting or calibrating other components in the analog loop Simulate Input Use the transmitter to simulate a desired input value for the selected PV for verifying transmitter operation Troubleshoot Check status of transmitter operation and display diagnostic messages to identify transmitter communication or operator error problems ATTENTION For more information about using the SFC with the SMV 30...

Страница 21: ...typical SMV 3000 transmitter order Figure 6 Typical SMV 3000 Transmitter Order Components Mounting Bracket Optional SMV 3000 w SMV 3000 Transmitter with optional mounting bracket Ordered Shipped Received User s Manual ATTENTION Honeywell can also supply the RTD or Thermocouple for use with an SMV 3000 See About Documentation next Continued on next page ...

Страница 22: ...ent provides detailed information for installing wiring configuring starting up operating maintaining and servicing the SMV 3000 transmitter This is the main reference manual for the SMV 3000 transmitter Smart Field Communicator Model STS103 Operating Guide 34 ST 11 14 One copy is shipped with every SFC This document provides generic SFC information and detailed keystroke actions for interfacing w...

Страница 23: ... assumes that the SMV 3000 transmitter has been installed and wired correctly and is ready to be put into operation It also assumes that you are somewhat familiar with using the SCT and that the transmitter has been configured correctly for your application If the transmitter has not been installed and wired you are not familiar with SCT operation and or you do not know if the transmitter is confi...

Страница 24: ...ith SMV 3000 transmitter 2 Connect SCT to transmitter and establish communications 5 2 3 Identify transmitter s mode of operation 5 3 4 Change mode of operation if required 5 3 5 Check set output conformity Linear Square Root for PV1 6 6 6 Check set damping times for all PVs 6 6 for PV1 6 7 for PV2 6 8 for PV3 6 9 for PV4 7 Check set Probe Configuration for PV3 6 8 8 Check set PV4 Algorithm 6 9 6 ...

Страница 25: ...ics Topic See Page 3 1 Introduction 16 3 2 Considerations for SMV 3000 Transmitter 17 3 3 Considerations for SCT 3000 21 About this section This section reviews things you should take into consideration before you install the transmitter and start using the SCT Of course if you are replacing an existing SMV 3000 transmitter you can skip this section ...

Страница 26: ...ransmitters Environmental Conditions Ambient Temperature Relative Humidity Potential Noise Sources Radio Frequency Interference RFI Electromagnetic Interference EMI Vibration Sources Pumps Motorized Valves Valve Cavitation Process Characteristics Temperature Maximum Pressure Rating Figure 7 illustrates typical mounting area considerations to make before installing a transmitter Figure 7 Typical Mo...

Страница 27: ...0 C 5 to 230 F Overpressure ratings Table 3 lists overpressure rating for a given Upper Range Limit URL for reference Table 3 Transmitter Overpressure Ratings SMV 3000 Transmitter Model Upper Range Limit URL Overpressure Rating SMA110 25 inches H2O 39 2 F differential pressure 100 psi 100 psia absolute pressure 100 psi SMA125 400 inches H2O 39 2 F differential pressure 3000 psi 750 psia absolute p...

Страница 28: ...8 to 842 F per DIN 43760 standard α 0 00385 Ω Ω C as the input source for the process temperature PV Thermocouple requirements Use one of the thermocouple types listed in Table 4 as the input source for the process temperature Table 4 Thermocouple Types for Process Temperature Sensor Type Rated Range Limits Standard C F E 0 to 1000 32 to 1832 IEC584 1 J 0 to 1200 32 to 2192 IEC584 1 K 100 to 1250 ...

Страница 29: ...Module which is the hardware interface used for connecting the host computer to the SMV transmitter Be certain that the host computer is loaded with the proper operating system necessary to run the SCT program See the SCT 3000 Smartline Configuration Toolkit Start up and Installation Manual 34 ST 10 08 for complete details on the host computer specifications and requirements for using the SCT 3000...

Страница 30: ...18 SMV 3000 Transmitter User s Manual 1 99 ...

Страница 31: ...age 4 1 Introduction 19 4 2 Mounting SMV 3000 Transmitter 20 4 3 Piping SMV 3000 Transmitter 29 4 4 Installing RTD or Thermocouple 35 4 5 Wiring SMV 3000 Transmitter 36 About this section This section provides information about installing the SMV 3000 transmitter It includes procedures for mounting piping and wiring the transmitter for operation ...

Страница 32: ... installations for comparison Figure 8 Typical Bracket Mounted Installations Horizontal Pipe Vertical Pipe Angle Mounting Bracket Flat Mounting Bracket Flat Mounting Bracket Angle Mounting Bracket Dimensions Detailed dimension drawings for given mounting bracket type are listed in the back of this manual for reference This section assumes that the mounting dimensions have already been taken into a...

Страница 33: ... Then optional mounting bracket go to Step 2 existing mounting bracket go to Step 3 2 Position bracket on 2 inch 50 8 mm horizontal or vertical pipe and install U bolt around pipe and through holes in bracket Secure with nuts and lockwashers provided Example Angle mounting bracket secured to horizontal or vertical pipe Horizontal Pipe Mounting Bracket Nuts and Lockwashers Nuts and Lockwashers U Bo...

Страница 34: ...s in end of meter body heads with holes in bracket and secure with bolts and washers provided 4 Loosen the 4 mm set screw on outside neck of transmitter Rotate electronics housing in maximum of 90 degree increments in left or right direction from center to position you require and tighten set screw Example Rotating electronics housing Set Screw Electronics Housing 90 degrees max 90 degrees max Con...

Страница 35: ... Differential Pressure Spans To minimize these positional effects on calibration zero shift take the appropriate mounting precautions that follow for the given pressure range For a transmitter with a small differential pressure span you must ensure that the transmitter is vertical when mounting it You do this by leveling the transmitter side to side and front to back See Figure 9 for suggestions o...

Страница 36: ...ny piping arrangements use a three valve manifold to connect the process piping to the transmitter A manifold makes it easy to install and remove a transmitter without interrupting the process It also accommodates the installation of blow down valves to clear debris from pressure lines to the transmitter Figure 10 shows a diagram of a typical piping arrangement using a three valve manifold and blo...

Страница 37: ...re 12 shows the transmitter located below the tap for liquid or steam flow measurement This arrangement minimizes the static head effect of the condensate Although the transmitter can be located level with or above the tap this arrangement requires a siphon to protect the transmitter from process steam The siphon retains water as a fill fluid Figure 11 Transmitter Location Above Tap for Gas Flow M...

Страница 38: ...ld slope a minimum of 25 4 mm 1 inch per 305 mm 1 foot Slope the piping down towards the transmitter if the transmitter is below the process connection so the bubbles may rise back into the piping through the liquid If the transmitter is located above the process connection the piping should rise vertically above the transmitter then slope down towards the flow line with a vent valve at the high p...

Страница 39: ...e all the valves in the blow down lines are closed tight after the initial blow down procedure and each maintenance procedure after that Installing flange adapter Table 6 gives the steps for installing an optional 1 2 inch NPT flange adapter on the process head ATTENTION Slightly deforming the gasket supplied with the adapter before you insert it into the adapter may aid in retaining the gasket in...

Страница 40: ...Thread adapter onto 1 2 inch process pipe and align mounting holes in adapter with holes in end of process head as required 4 Secure adapter to process head by hand tightening 7 16 20 hex head bolts Example Installing adapter on process head Process Head Filter Screen Teflon Gasket Flange Adapter 7 16 x 20 Bolts 21011 ATTENTION Apply an anti seize compound on the stainless steel bolts prior to thr...

Страница 41: ...of the thermowell To reduce the effects of noise use shielded cable or run sensor leads in a conduit See the Guide to Temperature Sensors and Thermowells 34 44 29 01 which tells you how to properly specify thermal probes and thermowell assemblies for your application Model selection guides also are included for various temperature probes CE Conformity Special Conditions Europe You must use shielde...

Страница 42: ... SMV 3000 Transmitters 0 10 8 16 28 20 63 25 28 3 37 0 42 4 250 450 650 800 1200 1440 Operating Voltage Vdc Operating Area NOTE A minimum of 250 0hms of loop resistance is necessary to support communications Loop resistance equals barrier resistance plus wire resistance plus receiver resistance Also 45 volt operation is permitted if not an intrinsically safe installation Loop Resistance ohms 21012...

Страница 43: ...onics housing While it is not necessary to ground the transmitter for proper operation we suggest that you do so to minimize the possible effects of noise on the output signal and provide additional protection against lightning and static discharge damage Note that grounding may be required to meet optional approval body certification Refer to section 1 2 CE Conformity Europe Notice for special co...

Страница 44: ...eter terminals on the terminal block with the metal jumper strap removed For more detailed information on wiring the analog meter refer to control drawing 51404251 for intrinsically safe installations and external wiring diagrams 51404250 and 51404251 for non intrinsically safe installations in Section 13 Wiring connections The procedure in Table 7 shows the steps for connecting power loop and tem...

Страница 45: ...e 16 4 Feed loop power leads through conduit entrance on other side of electronics housing opposite RTD wiring entrance ATTENTION The transmitter accepts up to 16 AWG 1 5 mm diameter wire 5 Strip 1 4 inch 6 35 mm of insulation from leads Observing polarity connect positive loop power lead to SIGNAL terminal and negative loop power lead to SIGNAL terminal Example Connecting loop power to transmitte...

Страница 46: ...p Resistance of All Leads Low 2 Wire RTD Connections 3 Wire RTD Connections 4 Wire RTD Connections Keep Resistance of All Leads Equal RTD W TEST SIG METER L SIGNAL 1 2 TC3 4 TEST SIG METER L SIGNAL 1 2 TC3 4 TEST SIG METER L SIGNAL 1 2 TC3 4 Legend R Red W White Figure 16 Thermocouple Input Wiring Connections Thermocouple Connections TEST SIG METER L SIGNAL 1 2 TC3 4 ATTENTION If you use shielded ...

Страница 47: ...e from the transmitter to ground as shown in Figure 17 to make the protection effective We recommend that you use a size 8 AWG American Wire Gauge or KCM Kilo Circular Mils bare or Green covered wire Note that protection for temperature sensor leads is not provided by the optional lightning protection Figure 17 Ground Connection for Lightning Protection Electronics Housing Connect to Earth Ground ...

Страница 48: ...ers installed as explosionproof in a Class I Division 1 Group B C or D Hazardous Classified Locations do not require an explosionproof seal to be installed in the conduit NOTE Installation should conform to all national and local electrical code requirements WARNING When installed as explosionproof in a Division 1 Hazardous Location keep covers tight while the transmitter is energized Disconnect p...

Страница 49: ...Making Initial Checks 42 5 4 Write Protect Option 43 About This Section If you have never used an SCT to talk to an SMV 3000 transmitter this section tells you how to connect the SMV with the SCT establish on line communications and make initial checks ATTENTION The SCT 3000 contains on line help and an on line user manual providing complete instructions for using the SCT to setup and configure SM...

Страница 50: ...les at any time during installation or commissioning of your field application Note that you can also upload a transmitter s existing configuration and then make changes directly to that database Off line Configuration Procedures Refer to the SCT User Manual on line for detailed procedures on how to off line configure SMV transmitters using the SCT 3000 SCT Hardware Connections A PC or laptop comp...

Страница 51: ...uter see Figure 5 1 ATTENTION To use the SCT 3000 in a desktop computer without a PCMCIA slot you must install a user supplied PCMCIA host adapter Honeywell has performance qualified the following PCMCIA host adapters for use with the SCT TMB 240 Single Slot Internal Front Panel Adapter TMB 250 Dual Slot Internal Front Panel Adapter GS 120 Greystone Peripherals Inc GS 320 Greystone Peripherals Inc...

Страница 52: ...ects that the transmitter is in analog mode a dialog box displays prompting you to put the loop in manual and to check that all trips are secured if necessary before continuing Click OK to continue After several seconds the SCT 3000 reads the device s tag ID and displays it in the View Tag dialog box Click on the Upload button in the View Tag dialog box to upload the current database configuration...

Страница 53: ...rs on the screen access the Status form by clicking on its tab The Status form is used to verify the status of the connected field device Separate list boxes for Gross Status and Detailed Status are presented in the Status form Refer to the SCT 3000 User Manual on line for explanations of each status condition 6 Refer to the SCT 3000 User Manual on line for a procedure on how to download any previ...

Страница 54: ... The transmitter s firmware version is displayed on the Device configuration form DE Communication Mode A transmitter in the digital DE mode can communicate in a direct digital fashion with a Universal Station in Honeywell s TPS and TDC 3000 control systems The digital signal can include all four transmitter process variables and its secondary variable as well as the configuration database Changin...

Страница 55: ...only position you can only read view the transmitter s configuration and calibration data Note that the factory default jumper position is for read and write access There is no need to check jumper position unless you want to change it Figure 19 shows the location of the write protect jumper on the electronics module for SMV 3000 transmitters Figure 19 Write Protect Jumper Location and Selections ...

Страница 56: ...44 SMV 3000 Transmitter User s Manual 1 99 ...

Страница 57: ...on PV2 59 6 8 TempConf Configuration PV3 61 6 9 FlowConf Configuration PV4 68 6 10 Flow Compensation Wizard 74 6 11 Using Custom Engineering Units 75 6 12 Saving Downloading and Printing a Configuration File 77 6 13 Verifying Flow Configuration 78 About This Section This section introduces you to SMV 3000 transmitter configuration It identifies the parameters that make up the transmitter s configu...

Страница 58: ... be displayed SCT On line Help and User Manuals IMPORTANT While the information presented in this section refers to SMV 3000 transmitter configuration using the SCT 3000 software program the SCT on line manual and help topics contain complete information and procedures on SMV 3000 configuration and should be followed to properly configure the transmitter This section of the manual should be viewed...

Страница 59: ...irect connection with the SCT or off line where the transmitter configuration database is created and saved to disk for later downloading to the SMV Figure 20 shows a graphic summary of the on line configuration process Figure 20 SMV On line Configuration Process 24099 SMV Configuration Database File saved on Diskette SMV 3000 Data written to SMV during configuration SMV Configuration Database cre...

Страница 60: ...iguration is complete when you have entered all parameters in the template s tab cards and for flow applications you have entered all flow data in the flow compensation wizard You then save the template file containing the SMV transmitter s database as a disk file SMV 3000 SCT Connections Refer to Section 5 2 Establishing Communications or the SCT on line user manual for connecting the SCT and SMV...

Страница 61: ...f PV2 will be AP of GP depending on SMV model Use the Flow Compensation Wizard to setup the SMV 3000 for flow applications The flow wizard guides you through the steps necessary to complete your flow configuration See Subsection 6 10 and Appendix C for more information about the flow wizard In the subsections below information is given for filling in some of the SCT tab card data fields Supplement...

Страница 62: ...re selected for broadcast turned ON See Selecting PVs for Broadcast on next page for an explanation on the broadcast of PVs Background Normally PV1 has the number 1 priority unless all four PVs are selected for broadcast Then PV4 has the number 1 priority PV1 is second PV2 is third and PV3 is fourth However you can set PV1 to have the top priority and PV4 to be second by entering a as the eighth c...

Страница 63: ...PV3 TEMP Differential Pressure PV1 Static Pressure PV2 and Process Temperature PV3 measurements PV1 DP PV4 FLOW Differential Pressure PV1 Static Pressure PV2 and Process Temperature PV3 measurements and the Calculated flow rate value PV4 PV1 DP w SV1 M B Temp Differential Pressure PV1 measurement with the Secondary Variable SV1 PV1 DP w SV1 PV2 SP Differential Pressure PV1 and Static Pressure PV2 ...

Страница 64: ...g an existing STI IOP to an STIMV IOP Analog Output Selection The Analog Output Selection field should contain the PV type that will represent the transmitter s output when the transmitter is in its analog mode Select the PV you want to see as the SMV output from the choices in Table 11 Table 11 SMV Analog Output Selection Determine which PV is desired as SMV Output Then Select PV1 Delta P Differe...

Страница 65: ...t select the input filter frequency that matches the power line frequency for the power supply 50 Hz 60 Hzd d Factory setting Background The line filter helps to eliminate noise on the process temperature signal input to the transmitter Make a selection to indicate whether the transmitter will work with a 50 Hz or 60 Hz line frequency ...

Страница 66: ...easurements Table 12 Pre programmed Engineering Units for PV1 Engineering Unit Meaning inH2O 39F d inH2O 68F mmHg 0C psi kPa MPa mbar Inches of Water at 39 2 F 4 C Inches of Water at 68 F 20 C Millimeters of Mercury at 0 C 32 F Pounds per Square Inch Kilopascals Megapascals Millibar bar g cm 2 Kg cm 2 inHg 32F mmH2O 4C mH2O 4C ATM inH2O 60F Bar Grams per Square Centimeter Kilograms per Square Cent...

Страница 67: ...ired value default 100 inH2O 39 2 F for SMV models SMA125 and SMG170 default 10 inH2O 39 2 F for SMV models SMA110 When transmitter is in analog mode ATTENTION SMV 3000 Transmitters are calibrated with inches of water ranges using inches of water pressure referenced to a temperature of 39 2 F 4 C For a reverse range enter the upper range value as the LRV and the lower range value as the URV For ex...

Страница 68: ...the square root selection as the output conformity or the output form for PV1 About Square Root Output For SMV 3000 transmitters measuring the pressure drop across a primary element the flow rate is directly proportional to the square root of the differential pressure PV1 input The PV1output value is automatically converted to equal percent of root DP when PV1 output conformity is configured as sq...

Страница 69: ...are Root Dropout To avoid unstable output at PV1 readings near zero the SMV 3000 transmitter automatically drops square root conformity and changes to linear conformity for low differential pressure readings As shown in Figure 21 the square root dropout point is between 0 4 and 0 5 of differential pressure input Figure 21 Square Root Dropout Points for PV1 0 0 2 0 4 0 8 1 0 6 1 2 1 4 1 2 3 4 5 6 7...

Страница 70: ... 0 16 0 and 32 0 d Factory setting Background The electrical noise effect on the output signal is partially related to the turndown ratio of the transmitter As the turndown ratio increases the peak to peak noise on the output signal increases You can use this formula to find the turndown ratio using the pressure range information for your transmitter Turndown Ratio Upper Range Limit Upper Range Va...

Страница 71: ...ed Engineering Units for PV2 Engineering Unit Meaning inH2O 39F inH2O 68F mmHg 0C psi d kPa MPa mbar Inches of Water at 39 2 F 4 C Inches of Water at 68 F 20 C Millimeters of Mercury at 0 C 32 F Pounds per Square Inch Kilopascals Megapascals Millibar bar g cm 2 Kg cm 2 inHg 32F mmH2O 4C mH2O 4C ATM inH2O 60F Bar Grams per Square Centimeter Kilograms per Square Centimeter Inches of Mercury at 32 F ...

Страница 72: ...e desired value default 50 psia for model SMA110 default 750 psia for model SMA125 default 3000 psig for model SMG170 NOTE Static pressure may be absolute or gauge pressure depending on the model SMV 3000 you have selected ATTENTION The range for PV2 is static pressure as measured at the high pressure port of the meter body The URV changes automatically to compensate for any changes in the LRV and...

Страница 73: ...ation Also select one of the preprogrammed engineering units for display of the cold junction temperature readings CJT Units field This selection is independent of the other sensor measurements See Cold Junction Compensation on next page Table 14 Pre programmed Engineering Units for PV3 Engineering Unit Meaning C d F K R Degrees Celsius or Centigrade Degrees Fahrenheit Kelvin Degrees Rankine NOTE ...

Страница 74: ...s for changes in ambient temperature that would otherwise have the same effect as a change in process temperature If you configure CJ source as external you must tell the transmitter what cold junction temperature to reference by typing in the temperature as a configuration value For internal cold junction configuration the transmitter measures the cold junction temperature internally Output Linea...

Страница 75: ...rature sensor types and the rated measurement range limits for a given sensor selection Table 15 Sensor Types for PV3 Process Temperature Input Sensor Type Rated Temperature Range Limits C F PT100 Dd 200 to 450 328 to 842 Type E 0 to 1000 32 to 1832 Type J 0 to 1200 32 to 2192 Type K 100 to 1250 148 to 2282 Type T 100 to 400 148 to 752 d Factory setting ATTENTION Whenever you connect a different s...

Страница 76: ...safe in the event of an open RTD or T C lead condition The direction of the failsafe indication upscale or downscale is determined by the failsafe jumper on the PWA See Subsection 8 3 When fault detection is set to OFF these same failsafe conditions result in the transmitter for an open RTD sensing lead or any T C lead But when an open RTD compensation lead is detected the transmitter automaticall...

Страница 77: ...URL Background You can set the LRV and URV for PV3 by either typing in the desired values on the SCT TempConf tab card or applying the corresponding LRV and URV input signals directly to the transmitter The LRV and URV set the desired zero and span points for your measurement range as shown the example in Figure 22 Figure 22 Typical Range Setting Values for PV3 Typical RTD Range Configuration LRL ...

Страница 78: ...hanges in the LRV and maintain the present span URV LRV See Figure 23 for an example If you must change both the LRV and URV always change the LRV first However if the change in the LRV would cause the URV to exceed the URL you would have to change the URV to narrow the span before you could change the LRV Figure 23 Example of LRV and URV Interaction Current Range Settings LRL LRV SPAN URV URL 328...

Страница 79: ...process The damping values in seconds for PV3 are 0 00d 0 3 0 7 1 5 3 1 6 3 12 7 25 5 51 1 102 3 d Factory setting Background The electrical noise effect on the output signal is partially related to the turndown ratio of the transmitter As the turndown ratio increases the peak to peak noise on the output signal increases See the Damping paragraphs in subsection 6 6 for a formula to find the turndo...

Страница 80: ...PV4 Engineering Unit Meaning M 3 hd gal h l h cc h m 3 min gal min l min cc min m 3 day gal day Kgal day bbl day m 3 sec CFM CFH Cubic Meters per Hour Gallons per Hour Liters per Hour Cubic Centimeters per Hour Cubic Meters per Minute Gallons per Minute Liters per Minute Cubic Centimeters per Minute Cubic Meters per Day Gallons per Day Kilogallons per Day Barrels per Day Cubic Meters per Second Cu...

Страница 81: ... lb sec t hd t min t sec g h g min g sec ton h ton min ton sec Kilograms per minute Pounds per Minute Kilograms per Hour Pounds per Hour Kilograms per Second Pounds per Second Tonnes per Hour Metric Tons Tonnes per Minute Metric Tons Tonnes per Second Metric Tons Grams per Hour Grams per Minute Grams per Second Tons per Hour Short Tons Tons per Minute Short Tons Tons per Second Short Tons d Factor...

Страница 82: ...N Be sure that you set the PV4 Upper Range Limit URL to desired value before you set PV4 range values We suggest that you set the PV4 URL to equal two times the maximum flow rate 2 x URV About URL and LRL The Lower Range Limit LRL and Upper Range Limit URL identify the minimum and maximum flow rates for the given PV4 calculation The LRL is fixed at zero to represent a no flow condition The URL lik...

Страница 83: ... LRL LRV SPAN URV URL 0 325 650 975 1300 m3 h Range Limits Measurement Lower Range Upper Range Span Range Value Value 0 to 1300 m3 h 0 to 650 m3 h 0 m3 h 650 m3 h 650 m3 h ATTENTION The default engineering units for volumetric flow rate is cubic meters per hour and tonnes per hour is the default engineering units for mass flow rate The URV changes automatically to compensate for any changes in the...

Страница 84: ...rate PV4 set low and high cutoff limits between 0 and 30 of Upper Range Limit for PV4 in engineering units Low Flow Cutoff Low 0 0 default High 0 0 default Background You can set low and high low flow cutoff limits for the transmitter output based on the calculated variable PV4 The transmitter will clamp the current output at zero percent flow when the flow rate reaches the configured low limit an...

Страница 85: ...20 10 0 Low Limit High Limit 165 55 15 5 15 5 PV4 Range GPM Output 20 0 18 4 16 8 15 2 13 6 12 0 10 4 8 8 7 2 5 6 4 0 6 4 4 8 mA During Cutoff 0 4 0 Flow Rate Flow Rate enters cutoff Flow rate leaves cutoff During cutoff output equals 0 ATTENTION The low flow cutoff action also applies for reverse flow in the negative direction For the sample shown in Figure 25 this would result in a low limit of ...

Страница 86: ...ustom units The standard units used by the SMV are Tonnes hour for mass flow Meters3 hour for volumetric flow For example to calculate the conversion factor for a volumetric flow rate of Standard Cubic Feet per Day SCFD 2 55 847 3 3 3048 0 3 hr m n i Flow day 1 hr 24 m ft hr m in Flow SCFD in Flow Conversion Factor 847 552 For example to calculate the conversion factor for a mass flow rate of Kilo...

Страница 87: ...ensity changes in gases liquids and steam saturated and superheated and can be used with any primary flow element that behaves according to the following equation Flow P Kusr See Appendix C for the SMV 3000 standard flow equations and examples of flow configuration using the flow compensation wizard Dynamic Compensation Equation The SMV 3000 dynamic compensation flow equation is the ASME flow equa...

Страница 88: ... Liquids Ellipse Averaging Pitot Tube Gases liquids and steam Nozzle ASME Long Radius Liquids Venturi Nozzle ISA inlet Liquids ISA Nozzle Liquids Leopold Venturi Liquids Gerand Venturi Liquids Universal Venturi Tube Liquids Lo Loss Tube Liquids Dynamic Compensation Equation The dynamic compensation flow equation for mass applications is W f V M h d E Y C N Flow ρ ρ 2 1 which provides compensation ...

Страница 89: ...re configuring the SMV on line you can save and then download the configuration values to the transmitter Be sure to save a backup copy of the database configuration file on a diskette You can also print out a summary of the transmitter s configuration file The printable document contains a list of the individual parameters and the associated values for each transmitter s database configuration Fo...

Страница 90: ...er s PV4 calculated flow output for your application you can use the SMV to simulate PV input values to the transmitter and read the PV4 output The output can be compared with expected results and then adjustments can be made to the configuration if necessary See Section 7 4 Using Transmitter to Simulate PV Input for the procedure ...

Страница 91: ...Startup Tasks 80 7 3 Running Output Check 81 7 4 Using Transmitter to Simulate PV Input 84 7 5 Starting Up Transmitter 86 About this section This section identifies typical startup tasks associated with a generic flow measurement application It also includes the procedure for running an optional output check for SMV transmitters operating in analog or digital DE modes ...

Страница 92: ...ual steps in the startup procedure will vary based on the transmitter type the piping arrangement and the measurement application In general we use the SCT to check the transmitter s input and output under static process conditions simulate input signals and make adjustments as required before putting the transmitter into full operation with the running process BAD PV displayed on TPS TDC systems ...

Страница 93: ... the steps in Table 20 for transmitters in DE mode ATTENTION The transmitter does not measure the given PV input or update the PV output while it is in the output mode Analog Output Mode Procedure IMPORTANT Before performing this procedure you must check the calibration of the transmitter s D A converter Perform the procedure The Steps to Calibrate for PV4 Output found in the Calibration section o...

Страница 94: ...that is equivalent to 30 output 9 Verify 30 output on al receiver devices 10 Select FlowOutCal tab card and clear the output mode of PV4 11 Select Status tab card to verify that all transmitter outputs are in not in output mode and that there are no new messages 12 You can repeat steps 6 through 10 to simulate other PV outputs such as PV1 PV2 or PV3 Output Check Procedure for SMV Transmitters in D...

Страница 95: ...communication mode to Digital Enhanced 5 Set any of the SMV transmitter PVs to output mode by selecting the appropriate tab cards DPOutCal for PV1 APOutCal for PV2 TempOutCal for PV3 or FlowOutCal for PV4 6 Enter an output value and then set PV to Output mode 7 Open the PV Monitor window by selecting PV Monitor from the View pull down menu Read the PV outputs Also check the PV outputs as displayed...

Страница 96: ...n the PV4 calculated flow rate output NOTE The input mode overrides the output mode CAUTION When the transmitter is in the input mode The simulated PV input value is substituted for the measured input The output reflects the simulated input ATTENTION For SMV transmitters that are digitally integrated with Honeywell s TPS TDC systems note that PV readings on Universal Station displays will be flagg...

Страница 97: ...NOTE below If output is not as expected check range and PV4 configuration data and change as required 9 Clear input mode for all PVs in input mode 10 Select Status tab card to verify that all transmitter inputs are in not in input mode and that there are no new messages NOTE For SMV models SMG170 which uses gauge pressure as PV2 input you must measure the absolute static pressure and then enter th...

Страница 98: ...art up Procedure Table 22 Start up Procedure for SMV Transmitter Model SMA125 Step Action 1 Make sure that all valves on the three valve manifold are closed See Figure 26 for sample piping arrangement 2 For analog loops make sure the receiver instrument in the loop is configured for the PV4 output range 3 Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary...

Страница 99: ...mitter model SMG170 which measures gauge pressure as the PV2 input Table 23 Start up Procedure for SMV Transmitter Model SMG170 Step Action 1 Make sure that all valves on the three valve manifold are closed See Figure 26 for sample piping arrangement 2 For analog loops make sure the receiver instrument in the loop is configured for the PV4 output range 3 Connect SCT to SMV and establish communicat...

Страница 100: ...d and read input of applied temperature PV3 input in desired engineering unit Verify that it is equivalent to process temperature 13 Close equalizer valve C and open valve B 14 In the FlowInCal tab card and read input Flow PV4 signal in desired engineering unit Verify that it is equivalent to calculated flow rate at operating conditions SMV Draft Range Start up Procedure Use the procedure in Table...

Страница 101: ...on the transmitter so that the transmitter input is reading at or near zero and then tighten the mounting bolts completely Note that you must click on Read Input in order to obtain updated input pressure When input reads 0 input go to step 10 If input does not read 0 input Click the Input option button Click the Correct button to correct input to zero 10 Close equalizer valve C and open valve B or...

Страница 102: ...ns for SMV Start up Procedure P L S ALM1 ALM2 REM SP SP1 SP2 FUNC LOWR DISP MAN AUTO AUTO TUNE SET UP RUN HOLD OUT A SP ALM PV 0 0 0 0 1 0 0 0 Black Red 250 Ω Power Supply 3 Mode Controller Voltmeter RTD or T C SMV3000 Transmitter Flow Valve A Valve C Valve B 3 Valve Manifold Optional Milliamp meter SCT Or SFC High Pressure Side ...

Страница 103: ...ssing Operation Data 92 8 3 Changing Default Failsafe Direction 95 8 4 Saving and Restoring a Database 98 About this section This section identifies how to access typical data associated with the operation of an SMV 3000 transmitter It also includes procedures for Changing the default failsafe direction Writing data in the scratch pad area and Saving and Restoring a database ...

Страница 104: ...SCT The procedures assume that the SCT has been connected and communications have been established with the transmitter by selecting Tag ID menu item Table 25 Accessing Transmitter Operation Data Using SCT IF you want to view Select the SCT Window or Tab Card And the present PV number selected for display transmitter in analog mode General Tab Card Read Analog Output Selection the status of transm...

Страница 105: ...PV 2 the Upper Range Limit of a given PV 3 the Lower Range Limit of a given PV DPConf for PV1 APConf for PV2 TempConf for PV3 FlowConf for PV4 Read Span URL LRL the failsafe output direction for the transmitter ATTENTION You can change the default failsafe direction from upscale to downscale See Section 8 3 Changing Default Failsafe Direction General Tab Card Read Analog Failsafe Direction the pre...

Страница 106: ...ATTENTION You can change the temperature engineering units to F R or K by selecting the CJT Units field in the TempConf tab card PV Monitor Window Click on SV button on Temp gauge Read SV the highest and lowest PV3 values since the last time they were displayed ATTENTION You can change the temperature engineering units to F R or K by selecting the Engineering Units filed in the TempConf tab card T...

Страница 107: ...irection display that you can access through the SCT only shows the state of the failsafe jumper in the transmitter as it correlates to analog transmitter operation The failsafe action of the digital control system may be configured to operate differently than indicated by the state of the jumper in the transmitter Procedure The procedure in Table 26 outlines the steps for cutting the failsafe jum...

Страница 108: ...e Unplug temperature input connector from Daughter PWA underneath module Loosen two captive mounting screws on top of module and then carefully pull module from housing 6 ATTENTION You may be able to cut the failsafe jumper without removing the molding and Daughter PWA as noted in this Step and the next one Just be sure you can identify the jumper and don t damage other components in the process o...

Страница 109: ...o the SCT 12 Open the Status Tab Card Read the gross and detailed status messages of the transmitter Verify that the status messages are the same as recorded in Step 3 Figure 27 Location of Failsafe Jumper on main PWA of Electronics Module Screw Temperature Input Connector Daughter PWA Screw PWA Connector PROM Location Flex Tape Connector Power Connector Write Protect Jumper Screw PWA Connector Ma...

Страница 110: ...ion databases for all smart field devices just in case of a device failure and or replacement If it becomes necessary to replace a damaged transmitter with a spare you can restore the saved configuration database disk file in the spare transmitter In fact you can restore the saved configuration database in any number of transmitters as long as you change the tag number Tag ID in the restored datab...

Страница 111: ...e Page 9 1 Introduction 99 9 2 Preventive Maintenance 100 9 3 Inspecting and Cleaning Barrier Diaphragms 101 9 4 Replacing Electronics Module or PROM 103 9 5 Replacing Meter Body Center Section 108 About this section This section provides information about preventive maintenance routines cleaning barrier diaphragms and replacing damaged parts ...

Страница 112: ...ly scheduled intervals However you should consider carrying out these typical inspection and maintenance routines on a schedule that is dictated by the characteristics of the process medium being measured and whether blow down facilities are being used Check piping for leaks Clear the piping for sediment or other foreign matter Clean the transmitter s process heads including the barrier diaphragms...

Страница 113: ...body to clean the process head cavity and inspect the barrier diaphragms Procedure The procedure in Table 27 outlines the general steps for inspecting and cleaning barrier diaphragms Table 27 Inspecting and Cleaning Barrier Diaphragms Step Action 1 Close all valves and isolate transmitter from process Open vent in process head to drain fluid from transmitter s meter body if required ATTENTION We r...

Страница 114: ...gasket ring 6 Coat threads on process head bolts with anti seize compound such as Neverseize or equivalent 7 Replace process heads and bolts Finger tighten nuts 8 Use a torque wrench to gradually tighten nuts to torque of 40 ft lb 54 N m for carbon steel process heads bolts or 35 ft lb 47 5 N m for stainless steel process head bolts in sequence shown in following illustration Tighten head bolts in...

Страница 115: ...ct match for the given transmitter The PROM identification number is stamped on the nameplate on the transmitter s meter body and appears on a label under the PROM You can also read the PROM number using the SCT See Section 8 2 in this manual for details Procedure The procedure in Table 28 outlines the steps for replacing the electronics module or the plug in PROM Since you must remove the electro...

Страница 116: ...ctors from Main PWA underneath module Unplug temperature input connector from RTD measurement Daughter PWA underneath module Loosen two captive mounting screws on top of module and then carefully pull module from housing 22365 Connectors End cap lock Electronics Module Flex Tape and Power Temperature Input Connector 4 Remove screw holding molding retaining clip to Main PWA and remove molding retai...

Страница 117: ... Input Connector Daughter PWA Screw PWA Connector PROM Location Flex Tape Connector Power Connector Write Protect Jumper Screw PWA Connector Main PWA Plastic Bracket 6 With component side of main PWA facing you use an IC extraction tool to remove plug in PROM We recommend that you use a ground strap or ionizer when handling the plug in PROM since electrostatic discharges can cause PROM failures 7 ...

Страница 118: ...fully plug PROM into socket Go to Step 11 Pin 1 Notch Main PCB ATTENTION If the new electronics module has the write protect option be sure to check that the write protect jumper is in the desired position See the Write protect option in Section 5 4 of this manual for details 9 Verify that 10 digit identification number on label under new PROM matches PROM ID number stamped on meter body nameplate...

Страница 119: ... PCB 11 Reverse actions in Steps 2 3 4 and 5 to return electronics module to housing We recommend that you lubricate end cap O ring with silicon grease such as Dow Corning 33 or equivalent before you replace end cap 12 Return transmitter to service and turn ON power 13 Verify transmitter s configuration data Recalibrate transmitter to achieve highest accuracy if this is not convenient reset calibr...

Страница 120: ...g PROM Table 29 Replacing Meter Body Center Section Step Action 1 Complete first 7 Steps as applicable in Table 28 to remove electronics module remove existing PROM and install matching PROM supplied with new meter body center section 2 Use 4mm size allen wrench to loosen set screw outside housing 3 Carefully unscrew meter body including integral flex tape assembly counterclockwise from electronic...

Страница 121: ...tion Remove process heads and bolts 5 Remove O ring and clean interior of process head using soft bristle brush and suitable solvent 6 Replace O ring 7 Coat threads on process head bolts with anti seize compound such as Neverseize or equivalent 8 Carefully assemble process heads and bolts to new center section Finger tighten nuts 22370 Nuts O ring O ring Bolts Process head Center section Process h...

Страница 122: ...2519 1 2 3 4 Always tighten head bolts in sequence shown and in these stages 1 1 3 full torque 2 2 3 full torque 3 Full torque 10 Feed flex tape assembly on new meter body center section through neck of housing and screw meter body clockwise into housing 11 Rotate housing to desired position and tighten outside set screw Be sure set screw seats fully into set screw slot 12 See Step 11 in Table 28 ...

Страница 123: ...Analog Output Signal 114 10 4 Calibrating PV1 and PV2 Range Values 115 10 5 Resetting Calibration 117 About This Section This section provides information about calibrating the transmitter s analog output and measurement ranges for differential pressure PV1 and static pressure PV2 It also covers the procedure for resetting calibration to default values as a quick alternative to measurement range c...

Страница 124: ...nt to get the best accuracy For a transmitter with a small differential pressure span a input zero correct function should be performed This action corrects for any minor error that may occur after the transmitter is mounted and connected to the process If the transmitter will be operating in the analog mode you must calibrate its output signal before you calibrate the transmitter s measurement ra...

Страница 125: ...ield Communicator SFC Using the SCT calibration procedures for the SMV 3000 are available in the on line user manual Step procedures for calibrating the SMV 3000 using the SFC can be found in the Smart Field Communicator Model STS103 Operating Guide 34 ST 11 14 ATTENTION If the transmitter is digitally integrated with our TPS TDC 3000 control systems you can initiate range calibration and calibrat...

Страница 126: ...ow for the procedure The procedure shows you how to calibrate the output signal for a transmitter in the analog mode Note that the procedure is similar for a transmitter in the DE mode but the SCT or SFC must be used to read the output in percent in place of the milliammeter or voltmeter readings See Figure 28 for a sample test equipment setup Using the SCT select the topic Calibrating Output at 0...

Страница 127: ...ocedures show you how to calibrate the PV1 and PV2 ranges LRV and URV of the transmitter This procedure assumes that the transmitter is removed from the process and located in a controlled environment See Figure 28 for typical SCT SFC power supply and pressure source hookup for calibration Using the SCT select the topic Calibrating LRV and URV for an SMV 3000 Transmitter and Click on Input Calibra...

Страница 128: ... Absolute Pressure Transmitter with Smart Meter When using a pressure source with an absolute readout device such as the ST 3000 transmitter shown you must calibrate the LRV for the reference absolute pressure or ambient atmospheric pressure and the URV for the absolute pressure span Dead Weight Tester or Precision Pressure Source For PV1 Calibration Vacuum Gauge Source or Precision Pressure Sourc...

Страница 129: ...urred since the factory characterization This means that the transmitter is calculating its output based on the characterization equation alone without any compensation for the small residual errors of zero offset and span correction For example a typical zero offset correction is less than 0 1 inH2O for a 400 inH2O range and a typical span correction is less than 0 2 regardless of the range down ...

Страница 130: ...epending if you are using the SCT 3000 or the SFC to reset calibration refer to the appropriate sections below for the procedure The procedure shows you how to reset calibration data for a given PV measurement range in a transmitter Using the SCT select the topic Resetting Calibration for an SMV 3000 Transmitter Using the SFC Follow the procedure for Steps to Reset Calibration Data for an SMV 3000...

Страница 131: ... 1 Introduction 119 11 2 Overview 120 11 3 Troubleshooting Using the SCT 121 11 4 Diagnostic Messages 122 About This Section This section shows you how to use the SCT 3000 to access diagnostic messages generated by the SMV 3000 The SCT on line user manual and help provides details for interpreting diagnostic messages and the steps to correct fault conditions ...

Страница 132: ...in the TRANSMITTER STATUS field of the Detail Display in the Universal Station Details about the STIMV IOP diagnostic messages are given in the PM APM Smartline Transmitter Integration Manual PM12 410 which is part of the TPS TDC system bookset and in Appendix A of this manual Troubleshooting Tools Your primary troubleshooting tool is the SCT in which you can run a status check and refer to the de...

Страница 133: ... the SMV 3000 and procedures for clearing transmitter fault conditions Table 30 Accessing SMV 3000 Diagnostic Information using the SCT Step Action 1 Connect the SCT to the SMV and establish communications See Subsection 5 2 Establishing Communications for the procedure if necessary 2 Select the Status Tab Card if not selected already to display a listing of the Gross Status and Detailed Status me...

Страница 134: ...Diagnostic messages Diagnostic Message Table Headings SMV Status column provides the location of the SMV status If you are using one of the diagnostic tools SCT SFC or Universal Station that contains an earlier software version you may see the diagnostic messages displayed as these SMV Status numbers The SCT Status Message column shows the text which appears in the Status tab window when the SCT i...

Страница 135: ...haracterization PROM Fault or Bad Checksum STATUS TAG ID CHAR PROM FAULT CHAR PROM FAULT Characterization data is bad Replace PROM with an identical PROM Verify PROM serial number SCT Select Device tab card SFC Press CONF and NEXT keys 1 3 DAC Compensation Fault Error Detected STATUS TAG ID DAC COMP FAULT DAC COMP FAULT DAC temperature compensation is out of range Replace electronics module 1 4 NV...

Страница 136: ...T SUSPECT INPUT PV1 and PV2 or sensor temperature input data seems wrong Could be a process problem but it could also be a meter body or electronics module problem Cycle transmitter power OFF ON Put transmitter in PV1 output mode check transmitter status Diagnostic messages should identify where problem is If no other diagnostic message is given condition is most likely meter body related Check in...

Страница 137: ...r database was incorrect at power up Try communicating again Verify database configuration and then manually update non volatile memory 7 4 NVM Fault PV3 STATUS TAG ID NVM FAULT PV3 NVM FAULT PV3 PV3 nonvolatile memory fault Replace electronics module 8 4 Over Range PV3 STATUS TAG ID OVERRANGE PV3 OVERRANGE PV3 Process temperature exceeds PV3 range Check process temperature Reduce temperature if r...

Страница 138: ...ing circuitry for PV3 or PV4 algorithm parameter data Verify that process temperature input is correct Verify open defective temperature sensor Correct process temperature measurement Check for temperature limits exceeded in viscosity or density configuration Check design temperature value for PV4 standard gas algorithm 2 6 Corrects Reset PV1 STATUS TAG ID CORRECTS RST PV1 CORRECTS RST PV1 All cal...

Страница 139: ...rection is Out of Limits STATUS TAG ID EX SPAN COR PV1 EX SPAN COR PV1 SPAN correction factor is outside acceptable limits for PV1 range Could be that transmitter was in input or output mode during a CORRECT procedure Verify calibration If error persists call the Solutions Support Center 4 2 Excess Span Correct PV2 STATUS TAG ID EX SPAN COR PV2 EX SPAN COR PV2 SPAN correction factor is outside acc...

Страница 140: ...utput mode during a CORRECT procedure Verify calibration If error persists call the Solutions Support Center 8 1 Excess Zero Correct PV3 STATUS TAG ID EX ZERO COR PV3 EX ZERO COR PV3 ZERO correction factor is outside acceptable limits for PV3 range Verify calibration If error persists call the Solutions Support Center 9 1 Excess Zero Correct PV4 STATUS TAG ID EX ZERO COR PV4 EX ZERO COR PV4 ZERO c...

Страница 141: ...3 Transmitter is simulating input for PV3 Exit Input mode SCT Press Clear Input Mode button on the TEMP InCal tab SFC Press SHIFT INPUT and CLR keys 5 7 Input Mode PV4 Flow STATUS TAG ID INPUT MODE PV4 INPUT MODE PV4 Transmitter is simulating input for PV4 Exit Input mode SCT Press Clear Input Mode button on the FLOW InCal tab SFC Press SHIFT INPUT and CLR keys 2 0 Meter Body Sensor Over Temperatu...

Страница 142: ...e SCT Press Clear Output Mode button on the AP OutCal tab SFC Press OUTPUT and CLR keys 6 6 Output Mode PV3 Temp STATUS TAG ID OUTPUT MODE PV3 OUTPUT MODE PV3 Analog transmitter is operating as a current source for PV3 output Exit Output Mode SCT Press Clear Output Mode button on the TEMP OutCal tab SFC Press OUTPUT and CLR keys 6 7 Output Mode PV4 Flow STATUS TAG ID OUTPUT MODE PV4 OUTPUT MODE PV...

Страница 143: ...essage Possible Cause What to Do 9 7 Reynolds Number is Out of Range STATUS 9 7 The high or low Reynolds number limit was exceeded Verify high or low Reynolds number limit Calculate Reynolds number for flow conditions causing the message 8 7 Sensor Mismatch PV3 SAVE RESTORE TYPE MISMATCH SNSR MISMTCH PV3 Number of wires selected does not match number of sensor wires physically connected to the tra...

Страница 144: ...uration or a communications error Check transmitter and try again Invalid Response TAG NO ILLEGAL RESPONSE The transmitter did not respond properly since the response was not recognizable The message was probably corrupted by external influences Transmitter sent illegal response to SCT or SFC Try communicating again Illegal operation URV 3 TAG ID INVALID REQUEST Requesting transmitter to correct o...

Страница 145: ... try again Press stat key and do any corrective action required and try again Check communication loop Replace SFC TAG NO HI RES LO VOLT Either there is too much resistance in loop open circuit voltage is too low or both Check polarity wiring and power supply There must be 11 volts minimum at transmitter to permit operation Check for defective or misapplied capacitive or inductive devices filters ...

Страница 146: ... PV3 STATUS TAG ID 3 WIRE RTD PV3 3 WIRE RTD PV3 PV3 input is being provided by 3 wire RTD type Nothing Information only However this may indicate a problem if number of wires displayed does not match number of RTD leads physically connected to transmitter or if sensor type should be thermocouple 6 2 4 Wire RTD PV3 STATUS TAG ID 4 WIRE RTD PV3 4 WIRE RTD PV3 PV3 input is being provided by 4 wire R...

Страница 147: ...is misconfigured Replace SFC SAVE RESTORE OPTION MISMATCH On a database restore one or more options do not match None SFC tried to restore as much of database as possible STATUS TAG ID UNKNOWN Selection is unknown Be sure SFC software is latest version TAG NO LOW LOOP RES Not enough resistance in series with communication loop Check sensing resistor and increase resistance to at least 250Ω TAG NO ...

Страница 148: ......

Страница 149: ...er callout For example 1 2 3 and so on All parts that are supplied in kits are indicated in each Figure by key number callout with the letter K prefix For example K1 K2 K3 and so on Parts denoted with a are recommended spares See Table 39 for summary list of recommended spare parts Figure 29 shows major parts for given model with parts list Figure reference Continued on next page ...

Страница 150: ...d Figure 29 Major SMV 3000 Smart Multivariable Transmitter Parts Reference Electronics Housing Assembly See Figure 30 Meter Body See Figure 32 Mounting Kit Part Number 30752770 003 Mounting Kit Part Number 51196557 001 Angle Bracket Flat Bracket SMV 3000 Continued on next page ...

Страница 151: ... K9 K2 K8 7 K7 See note 2 K5 K4 K6 K2 K12 K13 K11 9 K1 K3 K5 See note 1 2 1 NOTES 1 Terminal block assembly See Figure 31 2 These parts including the attached cable assembly that plugs into the electronics module are part of the center section shown for reference purposes only See Figure 32 for meter body parts Continued on next page ...

Страница 152: ...art number when ordering You can get the serial number or the PROM number from the nameplate on the meter body or by using the SCT or SFC 3 30752118 501 Output meter Analog meter Table III selection ME 1 4 30753854 001 Gasket retainer 1 5 30755956 501 Cap assembly meter Table III selection ME 1 6 30752006 501 Cap terminal 1 7 30752008 501 Cap electronics 1 8 30753997 001 Retainer molding 1 9 30752...

Страница 153: ... 30753783 001 Lock assembly kit electronics cap K5 Lockwasher metric M4 12 K9 Lock cover 6 K10 Flat washer metric M4 6 K11 Screw socket head metric M4 20 mm long 6 30753804 001 Ground terminal assembly kit K3 Terminal strip grounding 3 K4 Screw pan head metric M4 6 mm long 6 K5 Lockwasher metric M4 12 K7 Terminal external 6 K8 Screw pan head metric M4 10 mm long 6 K14 Terminal washer Not Shown 3 3...

Страница 154: ... assembly kit black without lightning protection 51197487 002 Terminal block assembly kit red with lightning protection K1 Terminal washer 1 K2 Screw metric M4 10 K3 Terminal assembly without lightning protection Terminal assembly with lightning protection 1 K4 Lockwasher split 3mm 2 K5 Screw 3mm by 4mm long 2 K6 Terminal block cover black without lightning protection Terminal block cover red with...

Страница 155: ...53790 001 Carbon steel bolts and nuts kit K1 Bolt hex head 7 16 20 UNF 1 375 inches lg flange adapter 4 K2 Nut hex metric M12 process heads 4 K6 Bolt hex head metric M12 90mm lg process heads 4 30753791 002 A286 SS NACE bolts and 302 304 SS NACE nuts kit K1 Bolt hex head 7 16 20 UNF 1 375 inches lg flange adapter 4 K2 Nut hex metric M12 process heads 4 K6 Bolt hex head metric M12 90mm lg process h...

Страница 156: ...2 501 6 K14 30757503 001 Enclosure seals 2 Flange Adapter Kits two heads 30754419 002 Flange adapter kit st steel flange adapters with carbon steel bolts 30754419 004 Flange adapter kit monel flange adapters with carbon steel bolts 30754419 018 Flange adapter kit st steel flange adapters with 316 st steel bolts 30754419 020 Flange adapter kit monel flange adapters with 316 st steel bolts K1 Bolt h...

Страница 157: ...y kit stainless steel DIN head without side vent drain K3 Pipe plug 2 K4 Vent plug 1 K5 Vent bushing 1 K7 Gasket PTFE process head 1 K10 Gasket PTFE flange adapter 1 K13 Process head 1 Process Head Kits one head with Viton head gasket 30753908 101 Process head assembly kit hastelloy C head 30753908 102 Process head assembly kit hastelloy C DIN head 30753908 103 Process head assembly kit carbon ste...

Страница 158: ...it 30 K2 1 1 2 2 4 51197487 001 Terminal block assembly kit black without lightning protection 31 K1 K8 1 1 1 2 51197487 002 Terminal block assembly kit red with lightning protection 31 K1 K8 1 1 1 2 30753788 003 30753788 004 Process head gasket kit Teflon Viton 32 K7 K10 1 1 4 4 10 Meter Body Specify complete model number from nameplate Absolute Pressure models SMA110 SMA125 Gauge Pressure models...

Страница 159: ...mart meter 51404251 Non intrinsically safe installations 51404252 Remote analog meter wiring in non intrinsically safe installations 51404250 Installation Drawings The following table lists available installation drawings for reference If you need a copy of a drawing please determine the appropriate drawing number from the following table and contact your Honeywell representative to obtain a copy ...

Страница 160: ...148 SMV 3000 Transmitter User s Manual 1 99 ...

Страница 161: ...A 4 Installation 157 A 5 Configuration 159 A 6 Operation Notes 164 Purpose of this appendix This appendix provides an introduction to PM APM HPM SMV 3000 Integration as a supplement to general information in the PM APM Smartline Transmitter Integration Manual Reader assumptions You are familiar with TDC 3000X system components and have a TDC 3000X bookset on hand You have a copy of PM APM Smartlin...

Страница 162: ...en the SMV 3000 transmitter is configured for DE mode operation In the DE mode the transmitter continuously broadcasts data in a 6 byte format as defined through configuration The 6 byte format is the only selection for SMV 3000 communications See Section 3 2 in the PM APM Smartline Transmitter Integration Manual for DE format details Each link connects an SMV 3000 through a Field Termination Asse...

Страница 163: ...IMV IOP in the PM APM HPM Figure A 1 Typical PM APM HPM SMV 3000 Integration Hierarchy SMV3000 Transmitter Universal Station Local Control Network Network Interface Module Universal Control Network PM APM or HPPM Smart Transmitter Interface MV I O Processor STI FTA DE Digital Communications Link Supports up to 16 single PV transmitters 4 multivariable transmitters with 4 PVs each or some mix of si...

Страница 164: ... functions will depend on entries made during STIMV IOP point building and transmitter PV selections made while configuring the transmitter database through the SCT 3000 This section discusses various functions that affect how the data is exchanged Most of this information is for reference only but some will be helpful when making point building decisions Refer to section 6 in the PM APM Smartline...

Страница 165: ...s within a given IOP boundary While a multivariable transmitter is physically connected to only one slot the adjacent slots are allocated for the other PVs of the transmitter and they can not cross over or wrap around the IOP boundaries Note that points include the usual IOP PV processing parameters such as alarm limits alarm hysteresis PV clamping and engineering unit conversion Figure A 3 Sixtee...

Страница 166: ... are assigned consecutively for the associated logical slots as 2 3 and 4 As shown in Figure A 4 a transmitter configured for 4 PVs and connected to the terminals for slot 5 on the IOP will have PV numbers 1 2 3 and 4 assigned for PVs associated with physical master and logical slots 5 6 7 and 8 respectively Since the master slot as well as all associated logical slots are built as separate AI poi...

Страница 167: ...plicable for the given measurement application Table A 1 shows what PVs represent in the SMV 3000 transmitter See PV Type in subsection 6 5 for details in selecting PVs for broadcast using the SCT 3000 See DE_CONF parameter in subsection A 5 and DE_CONF Changes in subsection A 6 for more information on selecting PVs using the universal station Table A 1 Summary of SMV 3000 Transmitter PVs Configur...

Страница 168: ...e IOP This means the potential exists for the control loop to use a bad database that will not be flagged by a bad PV signal The PV4 algorithm parameters must be configured through the SCT 3000 and are not mapped to the IOP Thus it would be possible to replace a transmitter that is operating with the ideal gas volume flow equation with one configured for the ideal gas mass flow equation without ca...

Страница 169: ...d bad PV indications Wiring Connections You wire the SMV 3000 transmitter for integration the way you would any other Smartline transmitter See Section 5 in the PM APM Smartline Transmitter Integration Manual for details Connection Rule If the SMV 3000 transmitter will provide multiple inputs PVs the FTA screw terminals used for the transmitter s DE output connection identify the physical or maste...

Страница 170: ...n designations styles and locations will vary for redundant type FTAs See Section 5 in the PM APM Smartline Transmitter Integration Manual for typical redundant FTA connection details Figure A 5 Connection Rule Example 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 SMV 3000 Transmitter with 4 PVs TB1 TB2 XMTR 24V PV IN COM IN _ STI FTA 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 ...

Страница 171: ...vered in Section 6 of the PM APM Smartline Transmitter Integration Manual Use this procedure to build and load an Analog Input point for each SMV 3000 transmitter PV Supplement the Parameter Entry Display PED selection information with the SMV 3000 specific data in this section ATTENTION We assume that You know how to interact with the TDC 3000X system using the Universal Station touch screens and...

Страница 172: ...e note that for PV4 if rate of flow calculation is volume flow in cubic meters per hour enter CM_HR For PV4 flow in any other units enter the engineering unit description but then you must provide additional values so that the PV is reranged to show PV4 in the selected units See subsection A 6 PV Engineering Units Conversions for more information Table A 3 lists the base default engineering units ...

Страница 173: ...le A 5 Table A 5 PV Characterization Selections for SMV 3000 PVs IF Process Variable Number is THEN PVCHAR can be PV1 LINEAR or SQUARE ROOT PV2 LINEAR only PV3 LINEAR only PV4 LINEAR N A Does not affect PV4 flow calculation Linear is shown on detail display but it has no meaning STI_EU Parameter Select any valid Engineering Unit EU for PV1 PV2 and PV3 so that the values displayed for URL LRL URV a...

Страница 174: ...Not Applicable for SMV 3000 PV_SV Not Applicable for SMV 3000 PV_DB PV1 PV1 and PV2 PV1 PV3 or PV1 PV4 PV_SV_DB PV1 w SV1 PV1 and PV2 w SV1 PV1 PV3 w SV1 or PV1 PV4 w SV1 URL Parameter Table A 7 lists example Upper Range Limits for a given SMV 3000 transmitter PV Remember that you can enter the desired URL for the PV4 range through the SCT 3000 but URL for PV1 PV2 and PV3 is a read only fixed valu...

Страница 175: ... standard damping enumeration until it accesses the transmitter s database PIUOTDCF Parameter This parameter represents the sensor fault detection ON OFF selection for PV3 only CJTACT Parameter This parameter will apply for PV3 thermocouple input only It defines whether an internal cold junction ON or an externally provided cold junction reference OFF is to be used After Point is Built Once you co...

Страница 176: ... A 6 Detail Display with PV Number and Number of PVs Field F101 SMV SLOT 1 DIFF PRESS 03 UNIT 01 CONFIG PAGE PVFORMAT 01 PVSRCOPT ALL PVCLAMP CLAMP PVALDR ONE PVALDEBEU 2 0000 INPTDIR REVERSE LOCUTOFF _________________ CONFIGURATION DATA ________________ PVCHAR LINEAR SENSRTYP SPT_DP PIUOTDCF OFF BADPVPR LOW PVHHPR NOACTION PVHIPR NOACTION PVLLPR NOACTION PVLOPR NOACTION PVROCPPR NOACTION PVROCNPR...

Страница 177: ...from the Detail display for PV number 2 3 or 4 you will get an error message as shown in Figure A 7 Figure A 7 Example of DECONF Download Error Message F101 SMV SLOT 2 STATIC PRESS 03 UNIT 01 CONFIG PAGE PVFORMAT 01 PVSRCOPT ALL PVCLAMP CLAMP PVALDR ONE PVALDEBEU 2 0000 INPTDIR REVERSE LOCUTOFF _________________ CONFIGURATION DATA ________________ PVCHAR LINEAR SENSRTYP SPT_AP PIUOTDCF OFF BADPVPR...

Страница 178: ...hat can be used for m and B in the equation to calculate a desired PV value ATTENTION As a shortcut you can use the built in conversion available for PV1 PV2 and PV3 by changing the STI_EU parameter and using the values displayed Table A 9 Conversion Values for PV1 and PV2 Pressures Unit m B inH2O 39 F 1 0 0 0 inH2O 68 F 1 001784985 0 0 mmHg 0 C 1 8682681 0 0 PSI 0 03612629 0 0 KPa 0 249082 0 0 MP...

Страница 179: ...sult of the calculation that you enter as the PVEVLO or PVEUHI parameter in the detail display m is the conversion multiplier from table for the selected engineering units X is either LRV or the URV B is the conversion offset from table for the selected engineering units Enter conversion factor as PVEULO parameter Table A 11 Conversion Values for PV4 as Volumetric Flow Rate Preferred Engineering U...

Страница 180: ...h 2204 623 0 kg sec 0 277778 0 lb sec 0 612395 0 t min 0 0166666 0 t sec 0 000277477 0 g h 1 000 000 0 g min 16666 67 0 g sec 277 77789 0 ton h 1 1023113 0 ton min 0 01837175 0 ton sec 0 00030591 0 Secondary Variable Reference If the SMV 3000 transmitter s PV Type configuration is PV1 w SV the SECVAR field on page 2 of the detail display for slot 1 shows the temperature of the meter body as the se...

Страница 181: ...mand CONFIGURATION MISMATCH MULTIPLE DEVICES ASSIGNED TO SLOT Another transmitter is physically connected to a logical slot for a multivariable transmitter Disconnect offending transmitter or reconfigure the number of PVs for the SMV 3000 transmitter TRANSMITTER IS BROADCASTING A SUBSTITUTE VALUE PV Transmitter is in output mode or input mode Use SCT 3000 to remove transmitter from output mode or ...

Страница 182: ...SMV 3000 Transmitter User s Manual 1 99 170 ...

Страница 183: ..._ 32 Characters Max Mode of Operation Analog ____ DE ____ Analog Output Choice PV1 ___ PV2 ___ PV3 ___ PV4 ___ PV DE Mode Broadcast PV1 On _____ PV1 On w SV _____ only required if selecting PV1 PV2 On _____ PV1 PV2 On w SV1 _____ DE Mode of Operation PV1 PV3 On _____ PV1 PV3 On w SV1 _____ PV1 PV4 On _____ PV1 PV4 On w SV1 _____ Line Filter 50 Hz ___ 60 Hz ___ Failsafe Direction Upscale _____ Down...

Страница 184: ...Pressure ___________ If using SMV 3000 in a flow application and you specify the SMG170 model number enter the barometric pressure Default is 14 7 psia 1c Process Temperature PV3 Configuration Section PV3 Damping sec 0 0 ___ 0 3 ___ 0 7 ___ 1 5 ___ 3 1 ___ 6 3 ___ 12 7 ___ 25 5 ___ 51 1 ___ 102 3 ___ PV3 Probe Type PT 100 D RTD ___ Type E TC ___ Type J TC ___ Type K TC ___ Type T TC ___ PV3 Eng Un...

Страница 185: ...___ not required for Pitot Tube Fluid State Gas _____ Liquid _____ Steam _____ Fluid Name ________________________________________________ Pipe Properties Material __________ Pipe Schedule ______ Pipe Diameter _________ Isentropic Exponent _____________ not required for Liquid applications or Pitot Tube 2b Standard Flow Compensation Section Standard equation should be used for any primary element ...

Страница 186: ...5 0 ___ 10 ___ 50 ___ 100 ___ PV4 Low Flow Cutoff Low Limit ________ High Limit ________ defaults are zero PV4 Failsafe PV2 Failsafe On ___ PV2 Failsafe Off ___ Pressure ________ PV3 Failsafe On ___ PV3 Failsafe Off ___ Temperature _______ Configured By ___________________________ Date ___ ___ ___ Custom Fluids Liquid Applications If you are using a custom fluid that is not listed in the SCT 3000 ...

Страница 187: ...able using the SCT 3000 flow compensation wizard Reader Assumptions It is assumed that you are familiar with the flow application in which the SMV 3000 multivariable transmitter is to be used and that you are familiar with using the SCT 3000 Smartline configuration Toolkit Reference Data Sources Consult the following references to obtain data that are necessary and helpful for configuring the SMV ...

Страница 188: ...ed to calculate PV4 for volumetric and mass flow rates for gas liquid and steam at standard conditions A flow equation for steam mass is also available which compensates for density based on the ASME steam tables NOTE Use the dynamic flow compensation model for increased flow measurement accuracy See Subsection C 3 Standard Flow Equation Configuration Examples The following pages contain two examp...

Страница 189: ... Air Through a Venturi Meter Configuration Example Step Action 1 Select a template for the SMV 3000 model you have for your flow application Select standard volume flow in the Algorithm field of the FlowAlg tab and then select the Engineering Units CFM on the FlowConf tab card 2 Click the Wizard on the SCT SMV 3000 configuration window to access the Flow Compensation Wizard Equation Model page 3 S...

Страница 190: ...ere is an a in each check box a Abs Pressure a Process Temp This will ensure that the PV4 flow output will go to failsafe if either the static pressure or temperature sensors fail Set Damping 1 0 seconds Click Next to proceed to the Solutions page 8 The calculated Kuser value appears on the Solutions page of the Kuser Model along with a list of items with values that you have configured from previ...

Страница 191: ... your flow application Select superheated steam mass flow in the Algorithm field of the FlowAlg tab and then select the Engineering Units lb h on the FlowConf tab card 2 Click the Wizard on the SCT SMV 3000 configuration window to access the Flow Compensation Wizard Equation Model page 3 Select Standard from the Equation Model list box on the Equation Model page of the Flow Compensation Wizard to ...

Страница 192: ...Click Next to proceed to the Solutions page 7 The calculated Kuser value appears on the Solutions page of the Kuser Model along with a list of items with values that you have configured from previous pages Review the Wizard values to make sure they are correct Click Finish to complete the Kuser calculation procedure 8 Connect SCT to SMV and establish communications See subsection 5 2 for procedure...

Страница 193: ...ut using the Flow Compensation wizard in the SCT 3000 configuration program The configuration examples show how to navigate through the wizard program and enter values to configure the SMV PV4 flow variable for a given flow application Examples for the following applications are presented Liquid Propane Air Superheated Steam The Dynamic Compensation Flow model wizard in the SCT 3000 program is lau...

Страница 194: ...age Element Type Flange tap D greater than 2 3 inches Bore Diameter 1 8611 inches Material 304 SS Flowing Temperature 100 F The expansion coefficient is automatically calculated based on the entered data Click Next to proceed to the Fluid State page 5 Select the fluid state as Liquid from the list on the Fluid State page then click Next to proceed to the Liquid Flow page 6 Select Mass as the type ...

Страница 195: ...nd temperature limits for the viscosity compensation in each entry field of the Viscosity Compensation page The viscosity values will be clamped at the temperature limits Order 4 Low Temp 50 High Temp 150 Click Yes to refit the curve with the new limits Graph coordinates will appear when the mouse is clicked on the graph Select Next to proceed to the Density Compensation page 11 Enter the followin...

Страница 196: ...values for temperature and pressure are used in the flow calculation and the flowrate continues to be reported Click Next to proceed to the Solutions page 13 The Solutions page presents itemized columns representing the data entered and the corresponding Wizard values that were calculated from the Wizard table data Many of these values are used inside the SMV 3000 Multivariable Transmitter to comp...

Страница 197: ...or your flow application Select Standard Volumetric flow in the Algorithm field of the FlowAlg tab and then select the Engineering Units CFM on the FlowConf tab card 2 Click the Wizard on the SCT SMV 3000 configuration window to access the Flow Compensation Wizard Equation Model page 3 Select Dynamic Corrections from the list box on the Equation Model page of the Flow Compensation Wizard to invoke...

Страница 198: ...ext to proceed to the Discharge Coefficient page 9 Enter the following lower and upper Reynolds number limits in each entry field of the Discharge Coefficient page These values are used to clamp the discharge coefficient equation at these Reynolds numbers Lower Limit 10 000 Upper Limit 100 000 Graph coordinates Reynolds Number vs Discharge Coefficient will appear when the mouse is clicked on the g...

Страница 199: ...default values do not need to be set If failsafe for the flow output is not needed when a pressure or temperature sensor fails the default values for temperature and pressure are used in the flow calculation and the flowrate continues to be reported Click Next to proceed to the Solutions page 12 The Solutions page presents itemized columns representing the data entered and the corresponding Wizard...

Страница 200: ...0 psia you must operate at less than 100 F of saturation temperature Operating range for temperature input is saturation to 1500 F 815 5 C assuming that the temperature sensor used RTD or thermocouple can cover this range with the exception noted above Example Superheated Steam An engineer has specified a SMV 3000 Smart Multivariable Transmitter to dynamically compensate and calculate the mass flo...

Страница 201: ... Properties page 4 Enter the relevant information from the Orifice Sizing Data Sheet in each entry field of the Flow Element Properties page Element Type Flange tap D greater than 2 3 inches Bore Diameter 4 2154 inches Material 304 SS Flowing Temperature 350 F The expansion coefficient is automatically calculated based on the entered data Click Next to proceed to the Fluid State page 5 Select the ...

Страница 202: ...Viscosity Compensation page 8 Enter the following equation order order 4 is recommended and temperature limits for the viscosity compensation in each entry field of the Viscosity Compensation page The viscosity values will be clamped at the temperature limits Order 4 Low Temp 297 High Temp 400 Click Yes to refit the curve with the new limits Graph coordinates will appear when the mouse is clicked ...

Страница 203: ... the default values for temperature and pressure are used in the flow calculation and the flowrate continues to be reported Click Next to proceed to the Solutions page 11 The Solutions page presents itemized columns representing the data entered and the corresponding Wizard values that were calculated from the Wizard table data Many of these values are used inside the SMV 3000 Multivariable Transm...

Страница 204: ......

Страница 205: ...specifications is given in Table 6 The new version which will continue as SMV 3000 differs only in the physical size and form of the meter body process head and associated components With exceptions noted in this addendum information given in 34 SM 25 02 SMV 3000 Multivariable Transmitter User s Manual applies also to this newer design Installation operation maintenance calibration and troubleshoo...

Страница 206: ... 27 Inspecting and Cleaning Barrier Diaphragms Do not use specifications for head bolt torque given In Step 8 of Table 27 Instead torque head bolts nuts to the specifications given in Table 2 of this addendum 110 9 5 Replacing Meter Body Center Section Table 29 Replacing Meter Body Center Section Do not use specifications for head bolt torque given In Step 9 of Table 29 Instead torque head bolts n...

Страница 207: ...loy Steel B7 option 51451864XXXX except XXX5 See Note 1 67 8 N M 3 4 N M 50 0 Lb Ft 2 5 Lb Ft 56 9 N M 2 8 N M 42 0 Lb Ft 2 1 Lb Ft 48 8 N M 2 4 N M 36 0 Lb Ft 1 8 Lb Ft Note 1 Part number 51451864XXX5 applies to the Meterbody for the STD 3000 Transmitter Model STD110 draft range Figure 1 SMV 3000 Multivariable Transmitter Meter Body and Process Heads Rev S or greater 03 04 34 SM 99 01 Addendum to...

Страница 208: ...hes long Process Head 4 4 4 K1 K2 K3 30753785 001 30753787 001 30753786 001 Drain and Plug Kit stainless steel Drain and Plug Kit Monel Drain and Plug Kit Hastelloy C Each Drain and Plug Kit includes Pipe Plug Vent Plug Vent Bushing 4 2 2 K6 Ka K7 51452865 001 51452865 002 Meterbody Gasket Kit PTFE Material Kit includes Meterbody Gasket Kit Viton Material Kit includes Gasket Process Head Gasket Fl...

Страница 209: ...ange Adapters and with carbon steel bolts Hastelloy C Flange Adapters and with 316 SS non NACE bolts Each 1 2 inch NPT Flange Adapter Kit includes Gasket Flange Adapter 1 2 inch NPT Flange Adapter Bolt hex head 7 16 20 UNF 1 50 inches long Flange Adapter 2 2 4 Ka Kb Kc 51452867 100 51452867 200 51452867 300 51452867 400 SS Blind Flange Adapter Kit with Carbon Steel bolts SS Blind Flange Adapter Ki...

Страница 210: ...hout side vent drain Monel head with side vent drain Process Head Assembly Kit with VITON Gasket and with Carbon steel head zinc plated without side vent drain Carbon steel head zinc plated with side vent drain Stainless steel head without side vent drain Stainless steel head with side vent drain Hastelloy C head without side vent drain Hastelloy C head with side vent drain Monel head without side...

Страница 211: ...sia absolute pressure 3000 psi 206 8 bar 4500 psi 310 3 bar Note 1 Maximum Working Pressure Rating and Overpressure Rating may vary with materials of construction and with process temperature For more specific information refer to 34 SM 03 01 SMV 3000 Smart Multivariable Flow Transmitter Specification and Model Selection Guide Table 7 Dimension Drawings for Transmitter Models Revision S or Greater...

Страница 212: ...03 04 34 SM 99 01 Addendum to 33 SM 25 02 8 of 8 ...

Страница 213: ...meter 163 Database mismatch parameters 164 DE configuration parameters 51 DE protocol format 4 DE_CONF Parameter 162 Diagnostic messages 121 SCT display 122 SFC display 122 Differential Pressure 4 Digital DE mode 5 42 Digitally integrated 32 Dimensions 20 Dynamic compensation flow equation 76 Configuration Examples 181 E Electronics housing 22 Electronics module 95 103 replacing 103 Engineering un...

Страница 214: ...ndary variable 4 5 SECVAR field 168 Sensor type PV3 identifying 63 Identifying 16 SENSRTYP Parameter 161 SFC 7 8 48 SFC Communications 7 S cont d Smart Field Communicator See SFC Smartline Configuration Toolkit See SCT 3000 Smartline Option Module 39 SMV 3000 Software version 1 46 SMV Configuration using SCT 3000 49 Span PV1 55 PV2 60 PV3 65 PV4 71 Square root dropout PV1 57 Square root output PV1...

Страница 215: ...smitter User s Manual 1 99 V Valve Cavitation 14 Verify Flow Configuration 78 Vibration Sources 14 W Wiring Loop power 32 Optional analog meter 33 Temperature sensor input 33 Write protect option 43 Jumper 43 Z Zero shift 23 ...

Страница 216: ...1 99 SMV 3000 Transmitter User s Manual 195 ...

Страница 217: ...Industrial Automation and Control Honeywell Inc 16404 N Black Canyon Phoenix Arizona 85023 ...

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