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MicroMAX Pro

User & Maintenance Manual

Содержание MicroMAX Pro

Страница 1: ...MicroMAX Pro User Maintenance Manual ...

Страница 2: ... Miramar Florida 33025 a subsidiary of Zellweger Analytics will not be responsible for any damage or injury resulting to any person or property that may be construed as resulting from a malfunction of any of our products if said product has not been operated or maintained in accordance with our instructions as detailed in instruction sheets or printed manuals or if the product has been tampered wi...

Страница 3: ...pair intrinsic safety Use only MPRO BPR NiMH rechargeable battery pack or MPRO BPA alkaline battery holder with four each of the following alkaline cells only Duracell Procell 2400 Duracell MN 2400 and Eveready E 92 or EN 92 Observe proper polarity when installing alkaline batteries CAUTION Do not change or charge batteries in a hazardous location The LEL Lower Explosive Level range of this monito...

Страница 4: ...approved accessories indicated in this manual Do not connect the instrument to a PC in a potentially hazardous environment AUSTRALIAN OR NEW ZEALAND CUSTOMERS Use only supplied type approved charger when charging from normal 240VAC outlet in Australia or New Zealand ...

Страница 5: ... to improper elements is not covered 2 The combustible sensor is guaranteed to operate satisfactorily for two years from date of sale i e from date of shipment If It will not provide a correct reading after calibration by authorized service personnel it will be replaced at no charge within that period This guarantee is void if it has been contaminated by some unusual substance including but not li...

Страница 6: ... the warranty of merchantability or fitness for a particular purpose that there are no warranties which extend beyond the description of the face hereof that no oral warranties representations or guarantees of any kind have been made by Lumidor its distributors or the agents of either of them that in any way alter the terms of this warranty that Lumidor and its distributors shall in no event be li...

Страница 7: ...g Memory 24 4 8 Turn off 24 5 Calibration 25 5 1 Calibration Frequency 25 5 2 Calibration Procedure when all calibration gases are in a single canister 26 5 3 Calibration Procedure when not all calibration gases are in a single canister 27 5 4 Zeroing 29 6 Programming 30 6 1 Programming Options 30 6 2 Selecting LEL Gas Type 31 6 3 Setting Date Format 32 6 4 Setting Date Time 33 6 5 Selecting Data ...

Страница 8: ...re 42 7 5 Starting the Program 42 7 6 Downloading Information from the MicroMax Pro 43 7 7 Displaying and Printing Data 45 7 7 1 Main Screen 45 7 7 2 Graph Screen 47 7 7 3 Current Calibration Records 49 7 7 4 Calibration History 51 7 7 5 Instrument Parameters 53 7 8 Editing Location 59 7 9 Editing Note 59 7 10 Uploading Information to the MicroMax Pro 59 7 11 Importing Files 60 7 12 Archiving Data...

Страница 9: ...ized XXX Displayed 70 9 2 LEL FAIL Message 70 9 3 Low Flow Alarm When Sampling Hose Attached 71 9 4 Calibration Fail Message 71 9 5 Instrument Will Not Turn On 71 9 6 Instrument is in Diffusion Mode but Pump Comes On When Calibrating 71 Appendix A Specifications 72 Appendix B Turn on Sequence 84 Appendix C Mode Sequence Standard Mode 87 Appendix D Mode Sequence User Set up Mode 88 Appendix E Alarm...

Страница 10: ...p Instruction manual 1 2 CHARGING CAUTION Do not change or charge batteries in a hazardous location Do not try to turn on or otherwise operate this instrument until it is fully charged Use only the MPRO 1 A C charger the MPRO 2 220 volt AC charger or the MPRO 6 vehicular charger Use of any other charger may cause permanent instrument damage and will void any warranties The charge period is depende...

Страница 11: ... instrument port See Figure 1 and instrument display should read CHARGING BATTERY When charging is completed CHARGE COMPLETE is displayed The instrument is now fully charged and ready for use If charging is attempted without the rechargeable battery or with alkaline batteries CHECK BATTERY is displayed Figure 1 Charging the MicroMax Pro ...

Страница 12: ...nics in a small lightweight and easy to use monitor It consists of the monitor NiMH rechargeable battery pack battery charger alkaline battery holder rubber boot with neck strap and belt clip dust filter 10 foot sampling hose with filter and water trap calibration certificate and instruction manual Prior to shipment the monitor was configured with default alarms and other settings tested and calib...

Страница 13: ...MAN MAXPRO REV B 0 2 GENERAL DESCRIPTION 13 Figure 2 MicroMax Pro Port Battery Compartment Large Alarm LED Bar Rear View Inlet ON OFF Switch MODE Switch ...

Страница 14: ...f powering instrument either with the supplied NiMH rechargeable battery pack or with four AAA alkaline cells use only the cells that are approved for use mounted in the supplied battery holder 5 User Friendly Interface User friendly interface is intuitive for ease of use and simplicity of operation 6 Extensive Programming Options There are many programming options to custom configure the instrume...

Страница 15: ...e pack will read about 5 8 volts and low battery warning commence anywhere from 4 0 to 4 2 volts model dependent while shut off occurs between 3 68 and 3 95 volts model dependent 12 Pump or Diffusion Mode of Operation User may choose between pump and diffusion mode of operation If pump is selected P is displayed in the lower left corner of display and all the benefits of internal pump operation ar...

Страница 16: ... false alarms 19 Charge Status Recognition The instrument automatically shuts off if charger is connected while monitor is on This prevents the charger from being used as a power source which is not intrinsically safe Soon after charger is connected display indicates CHARGING BATTERY 20 Calibration Record The date the instrument is last calibrated and the date that the instrument is due for the ne...

Страница 17: ...bilities and all necessary hardware cables and software There are 2400 data points for storage of up to 200 hours of data 24 Approvals Intrinsic Safety MPRO Standard MicroMax Pro UL Classified Class I Divisions 1 2 Groups A B C D Class II Groups E F G MPRO A Australian version SAA Certified Ex ia s Zone 0 IIB T3 MPRO M MSHA version MSHA approved for intrinsic safety Methane Air mixtures only China...

Страница 18: ...4 OPERATING INSTRUCTIONS Figure 3 Default Turn on Sequence MICROMAX PRO VER 5 0 ON TESTING PLEASE WAIT ZEROING PLEASE WAIT OX LEL CO H2S 19 5 10 25 10 LOW ALARM OX LEL CO H2S 23 5 20 35 20 HIGH ALARM VOICE ON READY OX LEL CO H2S 20 9 0 0 0 P 11 52 B ...

Страница 19: ...to normal operating mode In normal operating mode gas types and levels occupy the top two lines the third line is blank and available for messaging while on the fourth line is the letter P or D for pump or diffusion mode of operation respectively the current time in 24 hour format and the battery gauge If alkaline batteries power instrument battery condition is indicated by display of battery volt...

Страница 20: ... to OFF or vice versa depress the ON OFF button when the appropriate menu item is displayed To enter calibration mode depress the ON OFF button when CALIBRATE is displayed See Section 5 Calibration 4 3 TESTING SENSORS AND ALARMS It is recommended that proper alarm function be verified prior to use by applying calibration or alarm check gas Alarm check gas Test 1A should be used only for instrument...

Страница 21: ... and pulse trigger so that gas fills the balloon to its natural shape Do not over inflate balloon Insert other end of hose into air intake All channels should be in alarm for a few seconds while gas passes over sensors Check display to confirm proper operation of visual alarms for each gas Confirm proper operation of audible alarms Remove hose from monitor and allow alarm check gas to be purged fr...

Страница 22: ...n a dusty environment Keeping dust out increases instrument life and lowers maintenance costs 4 5 REMOTE SAMPLING PRETESTING Remote areas and confined spaces may be sampled in pump mode prior to entry by connecting the supplied 10 foot or longer sampling hose to the inlet fitting The sampling hose is usually used for pretesting only Continuous monitoring with the sampling hose attached reduces the...

Страница 23: ... for pretesting Add one second per foot to the two minute wait for full response 4 6 ALARMS In the event of a gas alarm evacuate the area immediately Investigate the cause of the alarm only when you are safely out of the potentially hazardous area Accessing the Peak mode will display the gas and level that generated the alarm A warning low gas alarm indicates a gas concentration above the low alar...

Страница 24: ... beeps display of BATTERY DEPLETED and shutdown 4 7 CLEARING MEMORY Memory is automatically cleared after each calibration To clear memory manually Depress the MODE button repeatedly until USER SETUP is displayed Depress the ON OFF button to enter the user setup mode Depress the MODE button 4 times until CLEAR MEMORY is displayed Depress the ON OFF button once to simultaneously clear memory and re...

Страница 25: ...ings are off by more than 15 of the applied gas concentration If this procedure is followed the calibration interval can be up to 90 days If your calibration procedures do not permit daily checking of the sensors Lumidor recommends the following procedure to establish a safe and prudent check schedule Initially over a period of a few days check the response daily to be sure there is nothing in you...

Страница 26: ... enter USER SETUP Use MODE button to scroll to CALIBRATE Depress ON OFF button to enter the calibration mode Instrument will count down to 0 Apply calibration gas when APPLY GAS is displayed See Figure 6 Instrument will display CALIBRATING and count down to 0 When CAL COMPLETE is displayed observe that all sensors calibrated are displayed below CAL COMPLETE Any sensor not displayed is not calibrat...

Страница 27: ...roMax Pro 5 3 CALIBRATION PROCEDURE WHEN NOT ALL CALIBRATION GASES ARE IN A SINGLE CANISTER CAUTION Calibration should be carried out only in a clean air environment known to be free of contaminants Be sure the calibration gas is within the expiration date indicated ...

Страница 28: ...splay CALIBRATING and count down to 0 When CAL COMPLETE is displayed observe which sensors are calibrated and displayed below CAL COMPLETE Remove gas and turn off gas flow Depress the ON OFF switch and instrument will display APPLY GAS Apply the second calibration gas Instrument will display CALIBRATING and count down to 0 When instrument displays CAL COMPLETE observe whether all sensors are calib...

Страница 29: ... instrument Zeroing is done automatically each time the instrument is calibrated Zeroing is done automatically each time the instrument is turned on if the AUTO ZERO feature is selected in the supervisory mode Please refer to Section 6 6 Auto zeroing Zeroing may be done manually without doing a full calibration by entering the calibration mode please refer to Section 5 2 Calibration Procedure when...

Страница 30: ...To enter the supervisory mode depress and hold the MODE button for 5 seconds during the TESTING phase of the start up sequence The general structure of the supervisory mode is to depress the MODE button to bypass an option or use the ON OFF button to enter the option s menu and make a change Where a menu has two options only for example ON or OFF depressing the ON OFF switch once simultaneously ac...

Страница 31: ...ane or natural gas there are two options 1 For the highest possible accuracy it is always better to calibrate the instrument with the desired target gas that is the gas being monitored i e Pentane This is done by following the calibration procedure in Section 5 2 Calibration Procedure when all calibration gases are in a single canister and leaving the SEL LEL GAS TYPE setting at Methane 2 If the t...

Страница 32: ...trument for the desired LEL gas type enter the supervisory mode Section 6 1 Programming Options and depress the ON OFF button to enter the SEL LEL GAS TYPE menu Use the MODE button to select the gas type and the ON OFF button to exit this menu sequence 6 3 SETTING DATE FORMAT This function enables user to choose the correct date format The default date format is MM DD YYYY MONTH DAY YEAR as is cus...

Страница 33: ... 0 or a 1 Let us set the date to September 2 2002 We need 09 to represent the month of September If 0 is flashing depress the ON OFF switch This accepts the 0 on the left and we may now use the MODE switch to set the next number to 9 Depress the ON OFF button to accept the 9 and the month is correctly set to 09 The next digit on the right is now flashing and the MODE button is used to select 0 Dep...

Страница 34: ...sen 40 hours of data may be logged If a 5 minute interval is chosen 200 hours of data may be logged The default setting is 1 minute so no action need be taken if this interval is acceptable To change the data log frequency access the supervisory mode See Section 6 1 Programming Options and use the MODE button to scroll down to DATA LOG FREQ Depress the ON OFF button to enter the menu sequence then...

Страница 35: ...visory mode See Section 6 1 Programming Options and use the MODE button to scroll down to Depress the ON OFF button to enter the menu turn the function on and exit 6 8 SELECTING LATCHING NON LATCHING GAS ALARMS The factory default setting is non latching alarms latching alarms OFF This means that the instrument will cease alarming when gas levels fall below the alarm set points If latching alarm l...

Страница 36: ...LEL If the displayed calibration gas level 50 LEL in this example is acceptable depress the ON OFF button to accept and move to the next gas Otherwise if a change is desired use the MODE button to increase or decrease the level by 5 LEL increments within the range from 5 LEL to 60 LEL To set the calibration gas level for carbon monoxide or other gas sensor in Tox 1 position depress the ON OFF butt...

Страница 37: ...press the ON OFF button to select the gas i e oxygen for which the alarm is being set If the alarm level displayed 23 5 in this example is acceptable depress the ON OFF button to accept and select the next gas If a change in value is desired use the MODE button to change the high alarm setting to the desired value Depress the ON OFF button to select the next gas Follow this same procedure for the ...

Страница 38: ...o To turn on this function depress the ON OFF button and instrument will display The 30 is the factory default calibration frequency of 30 days If this frequency is acceptable depress the MODE button to accept and exit the menu To change the calibration frequency depress the ON OFF button and use the MODE button to increment the left digit to the desired value in the range 0 to 9 depress the ON OF...

Страница 39: ...d TWA alarm mode In the immediate alarm mode two types of alarms are available immediate low and immediate high alarms The default values for these alarms are pre set See Appendix A Specifications Section I User Programmable High and Low Alarm Set Points at the factory but are user programmable In the TWA alarm mode three types of alarms are available TWA STEL and instantaneous alarms TWA is a tim...

Страница 40: ...pass this function for the changes to take effect or depress the ON OFF button to abandon his changes and revert to the factory default settings 6 16 CALIBRATION IN SUPERVISORY MODE This option allows calibration in the supervisory mode To bypass depress the MODE button To calibrate depress the ON OFF button and follow the calibration procedure in Section 5 2 Calibration Procedure when all calibra...

Страница 41: ...h the screen resolution set to 800x600 or higher 7 2 GENERAL INFORMATION The MaxPro Log software program for Windows is on a single CD and provides the tool necessary to transfer save retrieve view and print the data recorded in the MicroMax Pro instrument It is a full function program that does not require an additional database program It contains a README doc file and help content with all info...

Страница 42: ... and click OK 7 4 UNINSTALL PROCEDURE For Windows XP users go to Start à Control Panel For other Windows users go to Start à Settings à Control Panel When the Control Panel opens double click the Add Remove Programs icon In the Add Remove Programs dialog select MaxPro Log For Windows XP and Windows 2000 users click Remove For other Windows users click on Add Remove Follow on screen instructions to...

Страница 43: ...n the instrument and allow it to go into normal operating mode Click on the Communication menu then on Download or simply click on the Download button on the toolbar of the Main Screen The Download Data Instrument Parameters dialog box appears In this dialog box select Data for downloading instrument parameters logged gas readings and calibration data or Instrument Parameters for downloading instr...

Страница 44: ...ion when prompted to do so Then click OK WARNING All fields including last name first name and location must be entered in order to save the downloaded data The maximum length to be entered for last name first name and location is 14 14 and 20 alphanumeric characters respectively Downloading at the same date and time for a particular instrument is not allowed For example if you download data from ...

Страница 45: ...gas or the total number of immediate high and immediate low alarms for O2 or a combustible gas Alarm levels immediate low immediate high TWA STEL and instantaneous alarm levels Note relating to a download Histogram logged gas readings Note The histogram is separated into groups Each time the instrument is turned on or when a new day begins during data logging a new group is created and a new date ...

Страница 46: ... occur simultaneously As a result any combination of those three types of alarm would be displayed before the gas reading Figure 7 A screenshot of the Main Screen To view all the available data files click on the File menu and then on Open or simply click on the Open button on the toolbar A list appears with all stored files Main Screen menu and toolbar Main Screen data ...

Страница 47: ... or simply click on the Print button on the toolbar of the Main Screen You can choose to print all or to print only specified pages To print preview all information from the Main Screen click on the File menu and click on Print Preview or simply click on the Print Preview button on the toolbar of the Main Screen On the print preview screen you can view the next page view the previous page view one...

Страница 48: ...curve cannot be plotted for a group with fewer than two data points Figure 8 A screenshot of the Graph Screen To display the graphs click on the View menu and then on Graphs or simply click on the View Graphs button on the toolbar of the Main Screen A group of 4 curves will be displayed See Figure 8 Graph Screen menu and toolbar Graph Screen data ...

Страница 49: ...el on the graphs check the Imm Hi Alarm and Imm Lo Alarm boxes respectively To print the graphs click on the Graphs menu and then on Print or simply click on the Print button on the toolbar of the Graph Screen To return to the Main Screen click on the Graphs menu and then click on Close or simply click on the Close button on the toolbar of the Graph Screen 7 7 3 Current Calibration Records Each ca...

Страница 50: ...d click on the Delete Record button WARNING Keep in mind that current calibration records are subsets of the calibration history so any records deleted from either the Current Calibration dialog or the Calibration History dialog are permanently removed To add a note to a calibration record select the record and click on the Add View Note button It brings up the Calibration Note dialog box In this ...

Страница 51: ...uncheck it to print without the notes and click on Print Records 7 7 4 Calibration History Each calibration record contains the following See Figure 10 Date and time for which calibration takes place Pre calibration readings for up to 4 gases Post calibration readings for up to 4 gases An asterisk symbol to indicate a note is attached Note For calibration readings Fail indicates a calibration fail...

Страница 52: ... Main Screen A calibration history is displayed for the selected instrument See Figure 10 To select an instrument select the serial number from the Serial Number drop down box or enter the serial number manually in the box and click Find For example for an instrument with serial number 1234 append two 0 s in the front to make it a 6 digit number i e 001234 and click Find To delete a calibration re...

Страница 53: ... Note An ellipse mark at the end of a record indicates that a note can be associated with that record To print the calibration history while on the Calibration History dialog box check on the w Note check box to indicate all the attached notes are to be printed along with the history or uncheck it to print without the notes and click on Print History 7 7 5 Instrument Parameters To display the inst...

Страница 54: ...o downloading MAXPRO is displayed After downloading your instrument s serial number is indicated in this field Zeroes are placed in front of the serial number to make it a 6 digit number It is set at the factory and cannot be modified by the user MFG Date The MFG Date is the manufacture date of your MicroMax Pro instrument Prior to downloading 99 12 is displayed After downloading your instrument s...

Страница 55: ...a user identification number It is not required to enter the user ID To create or change it enter a value up to 12 characters Time Zone This feature allows the user to view the selected time zone depending on their location The default setting is GMT 07 00 Mountain Time To select another time zone click on the Config button from the Main Screen s toolbar and select the appropriate time zone Langua...

Страница 56: ...diffusion mode select OFF for Pump TWA Alarm User can choose between two alarm settings TWA alarm mode and immediate alarm mode To turn on the TWA alarm mode set the TWA Alarm option to ON To turn on the immediate alarm mode set the TWA Alarm option to OFF The factory alarm setting is immediate alarm with values chosen to provide earlier warning than the STEL and TWA settings The immediate high an...

Страница 57: ...efault setting is OFF To turn on this feature select ON for Display Last Calibration Date Display Calibration Due Date This feature allows the calibration due date to be displayed in the start up routine each time the instrument is turned on The default setting is OFF To turn on this feature select ON for Display Calibration Due Date Calibration Frequency Calibration frequency represents the numbe...

Страница 58: ... a default user setting click on the Store User Default Instrument Parameters button The following dialog box appears Are you sure that you want to overwrite the default instrument parameters Click on Yes The user setting is stored To restore the instrument parameters from a user setting click on the Restore User Default Instrument Parameters button The following dialog box appears Are you sure th...

Страница 59: ...the Edit menu then on Create Edit Note or simply click on the Create Edit Note button on the toolbar of the Main Screen This brings up the Edit Note dialog box In this dialog box enter a note for the opened file up to 2000 characters and click Save 7 10 UPLOADING INFORMATION TO THE MICROMAX PRO The Upload function allows you to transfer information from the computer to the instrument It provides t...

Страница 60: ...ent shuts itself off and the computer screen displays Upload Complete Click OK and disconnect cable from the instrument To return to the Main Screen click on the Close button located at the bottom of the window 7 11 IMPORTING FILES The Import File function enables files to be imported from an earlier max dos program as well as MaxPro Log data files from another source such as a floppy disk a direc...

Страница 61: ...a or simply click on the Archive Data button on the toolbar of the Main Screen This brings up the Archive Data dialog box See Figure 13 which lists all the files available In this dialog box select the file you wish to archive and click on Archive The Save As dialog box appears In the File Name box type the desired file name In the Save In box select a directory to save the file in If this is not ...

Страница 62: ...rom a temporary file to the Open dialog for easy access if a file cannot be accessed after a successful download Click on the Utility menu then on Recover Data or simply click on the Recover Data button on the toolbar of the Main Screen The Recover Data dialog box appears See Figure 14 In this dialog box enter the last name first name and location and then click on OK The file should now appear in...

Страница 63: ...erent areas of the Lumidor website from the program From the Main Screen click on Help click on Lumidor on the Web and then select the area you are interested in 7 14 3 Customer Support From the Main Screen click on Help and then on Customer Support The customer support information is displayed Click OK to close it 7 14 4 MaxPro Log Version and Copyright From the Main Screen click on the Help menu...

Страница 64: ...wise to release 8 2 ALKALINE BATTERY PACK INSTALLATION Refer to Section 8 1 Battery Installation Remove existing battery pack Insert 4 approved alkaline cells into the supplied alkaline battery holder Observe the polarity indicated in the holder when inserting each cell Insert alkaline battery holder with 4 approved AAA cells into the battery compartment Observe battery pack contacts orientation S...

Страница 65: ...ent Figure 16 Battery Pack Orientation 8 3 NIMH BATTERY PACK INSTALLATION Refer to Section 8 1 Battery Installation Remove existing battery pack Insert the MPRO NiMH rechargeable battery pack into battery compartment as shown See Figure 16 The 1 2 turn to release ...

Страница 66: ...should be left on charge when not in use There is a small current drain on the pack 8 5 SENSOR REPLACEMENT Turn off the instrument and remove the 4 screws See Figure 17 securing the top half of the case Disconnect battery pack connector by lifting it straight up Remove the single screw securing the gas plate See Figure 17 Remove sensor by lifting it straight up Toxic sensors include a small wafer ...

Страница 67: ...the new sensor Removing a sensor This involves reducing the number of sensors in the instrument In this event it is necessary to insert a plug Part number XIF936 in the gas plate to prevent gas leakage where the vacated sensor no longer resides 8 7 CLEANING Clean exterior of instrument with a clean damp cloth Do not use solvents soap polishes etc on the display 8 8 PUMP INLET FILTER REPLACEMENT If...

Страница 68: ... months Charge NiMH battery pack Remove NiMH or alkaline pack from instrument Remove O2 sensor if more than two years old Store the instrument in a contaminant free area Store the instrument at ambient temperature 8 11 SENSOR AND BATTERY DISPOSAL The U S Environmental Protection Agency EPA governs the disposal of waste products in the United States EPA Regulations are listed in the code of Federal...

Страница 69: ...MAN MAXPRO REV B 0 8 MAINTENANCE 69 Figure 17 Sensor Replacement Gas plate Battery pack connector ...

Страница 70: ...o count down from 30 depress and hold the MODE button for about 5 seconds until display reads SEL LEL GAS TYPE 2 Open the instrument by removing the 4 screws from the rear cover of the case Do not unplug the wires from the rear cover to the sensor board Observe the potentiometer trimpot for the LEL zero It is located beside the pump and is the only potentiometer trimpot in the instrument 3 Set dig...

Страница 71: ...ter trap is not kinked or blocked with debris 3 Remove sampling hose clean or replace inlet filter 9 4 CALIBRATION FAIL MESSAGE Check for proper gas concentration and expiration date 9 5 INSTRUMENT WILL NOT TURN ON Charge instrument or install fresh alkaline batteries 9 6 INSTRUMENT IS IN DIFFUSION MODE BUT PUMP COMES ON WHEN CALIBRATING This is normal instrument behavior The pump will automatical...

Страница 72: ...e 4 degrees F to 122 degrees F 20 degrees C to 50 degrees C C Operating Relative Humidity Range Continuous 0 90 Noncondensing Intermittent 0 95 Noncondensing D Power Sources Rechargeable NiMH battery pack or 4 AAA alkaline batteries E Battery Life Rechargeable NiMH pack 12 hours minimum 4 AAA alkaline batteries 9 hours F Alarm Outputs Audible 90db at 1 foot Visual Large LED bar Flashing display ch...

Страница 73: ...rt number MAX DT is recommended H Repeatability 2 Sensor Instrument Range Resolution Combustible LEL 0 100 LEL 1 LEL Combustible by vol 0 100 CH4 0 1 0 9 9 1 10 100 Oxygen O2 0 40 0 1 Carbon Monoxide CO 0 999PPM 1PPM Hydrogen Sulfide H2S 0 500PPM 1PPM Sulfur Dioxide SO2 0 20PPM 0 1PPM Phosphine PH3 0 20PPM 0 1PPM Ammonia NH3 0 500PPM 1PPM Chlorine CL2 0 20PPM 0 1PPM Chlorine Dioxide CLO2 0 9 9PPM ...

Страница 74: ... 0 2PPM 0 3 to 1 0PPM 0 3PPM Ammonia NH3 5PPM 5 20PPM 15PPM 20 50PPM 25PPM Chlorine CL2 0 1PPM 0 3 1 0PPM 0 3PPM 0 5 2 0PPM 0 5PPM Chlorine Dioxide CLO2 0 1PPM 0 2 0 4PPM 0 3PPM 0 3 1 0 PPM 0 5PPM Combo Tox CO H2S 5PPM 20 50PPM 25PPM 25 100PPM 35PPM Nitrogen Dioxide NO2 0 5PPM 0 5 3 0PPM 3 0PPM 2 0 5 0PPM 5 0PPM Hydrogen Cyanide HCN 1PPM 3 5PPM 3PPM 5 10PPM 5PPM Sensor Instantaneous STEL TWA Carbo...

Страница 75: ...2 5 CH4 Carbon monoxide CO 5PPM 50 300PPM 50PPM Hydrogen sulfide H2S 5PPM 5 25PPM 25PPM Sulfur dioxide SO2 5PPM 5 20PPM 10PPM Phosphine PH3 0 1PPM 1 0 5 0PPM 5 0PPM Ammonia NH3 5PPM 10 50PPM 25PPM Chlorine CL2 1PPM 1 10PPM 10PPM Chlorine Dioxide CLO2 1PPM 1 5PPM 1PPM Combo Tox CO H2S 5PPM 50 300PPM CO 50PPM CO Nitrogen Dioxide NO2 1 0PPM 2 0 10 0PPM 10 0PPM Hydrogen Cyanide HCN 1PPM 5 20PPM 10PPM ...

Страница 76: ...lfur Dioxide 25 38 Nitric Oxide 100 44 Hydrogen Sulfide 25 0 GAS CONCENTRATION PPM TYPICAL RESPONSE PPM Hydrogen 500 15 Methane 10 000 1 Ethylene 500 15 Carbon Monoxide 100 7 Carbon Dioxide 10 000 3 Hydrogen Sulfide 25 25 GAS CONCENTRATION PPM TYPICAL RESPONSE PPM Carbon Monoxide 300ppm 3ppm Hydrogen Sulfide 15ppm 5ppm Nitric Oxide 35ppm 0ppm Nitrogen Dioxide 5ppm negative 5ppm Chlorine 1ppm no da...

Страница 77: ...0 1ppm Ethylene 100ppm 1 8ppm GAS CONCENTRTION PPM TYPICAL RESPONSE PPM Hydrogen Sulfide 10 0 NOTE 1 Sulfur Dioxide 2 0 Hydrochloric Acid 5 0 Phosphine 300 0 Carbon Monoxide 1000 0 Carbon Dioxide 5000 0 Nitrogen 1 000 000 0 Chlorine 1 0 Hydrogen 10 000 0 Hydrocarbons 10 000 0 Hydrogen Cyanide 10 0 Hydrogen Selenide 0 1 0 Diborane 0 1 0 Arsine 1 0 Germane 1 0 Hydrogen Fluoride 4 0 Alcohols 1000 0 N...

Страница 78: ...ydrocarbons 10 000 0 Nitrogen Monoxide 100 0 Arsine 0 1 0 Hydrogen Fluoride 3 0 Alcohols 1000 0 Ozone 0 1 0 2 Note Short term exposure minutes GAS CONCENTRATION PPM TYPICAL RESPONSE PPM Hydrogen sulfide 10 0 Note Sulfur Dioxide 2 0 Hydrochloric Acid 5 0 Phosphine 0 3 0 3 Carbon Monoxide 1000 0 Carbon Dioxide 5000 0 Nitrogen 1 000 000 0 Chlorine 1 0 Note Hydrogen 10 000 0 Hydrocarbons 10 000 0 Hydr...

Страница 79: ...ydrogen Chloride 20 0 Hydrocarbons 10 000 0 Hydrogen 1000 0 Hydrogen Cyanide 10 0 Ethanol 66 000 0 Ammonia 65 0 Note 1 Continuous exposure will damage cell GAS CONCENTRATION PPM TYPICAL RESPONSE PPM Hydrogen sulfide 10 no data Sulfur dioxide 50 0 Hydrochloric Acid 5 0 Phosphine 0 1 0 Carbon Monoxide 1000 0 Carbon Dioxide 5000 0 Nitrogen 1 000 000 0 Chlorine 1 3 Hydrogen 1000 0 Hydrocarbons 10 000 ...

Страница 80: ... Hydrogen Sulfide 15 38 Sulfur Dioxide 5 2 5 Nitric Oxide 35 10 Nitrogen Dioxide 5 Neg3 Chlorine 1 Neg1 Hydrogen 100 40 Gas Vapor Relative Span Acetone 50 Allyl alcohol 50 Benzene 44 Butane 51 Butan 2 one MEK 48 Butyl Acetate 36 Cyclohexane 44 Di n butyl ether 43 Ethane 82 Ethanol 64 Ethene 81 Ethyl acetate 46 Ethyl benzene 30 Ethylene oxide 64 Hexane 46 Heptane 44 Hydrogen 107 Methane 100 ...

Страница 81: ...e table Example 1 What will an instrument calibrated to methane read when exposed to 10 toluene 2 The actual gas concentration applied to an instrument when an LEL reading is observed Methanol 84 Methylamine 80 Methylethylketone 48 Methyl t butylether 44 n Propanol 50 Octane 38 Pentane 50 Propane 63 Propan 2 ol IPA 49 Propylene 64 Propylene Oxide 46 Styrene 32 Tetrahydrofuran 64 Toluene 44 t Butyl...

Страница 82: ... Pro will indicate a flow failure alarm and for safety reasons will automatically switch to diffusion mode In diffusion mode the sampling pump does not operate but the instrument is fully operational and will sense the atmosphere surrounding the instrument Refer to Section 8 8 Pump Inlet Filter Replacement for maintenance DO NOT USE non standard sampling tube or fittings Storage Temperature Range ...

Страница 83: ...cation is not applicable nor has it been tested as being safe to use in such atmospheres Oxygen Deficient Atmospheres The LEL readings cannot be relied upon in atmospheres deficient of oxygen For example most catalytic sensors cannot be relied upon when oxygen is lower than 10 v v Use extreme caution when the oxygen readings are below 10 v v and do not enter any confined space when oxygen alarm is...

Страница 84: ... ON SEQUENCE 84 APPENDIX B TURN ON SEQUENCE DISPLAY MICROMAX PRO VER 5 0 ON TESTING PLEASE WAIT ZEROING PLEASE WAIT 1 FLASH BEEP MICROMAX PRO ON IF AUTO ZERO IS ON DEFAULT ON LED SPEAKER BEEP TESTING PLEASE WAIT BEEP ZEROING PLEASE WAIT ...

Страница 85: ...CALIBRATED 03 28 2000 CALIBRATION DUE 04 28 2000 OX LEL C0 H2S 19 5 10 25 10 LOW ALARM OX LEL C0 H2S 23 5 20 35 20 HIGH ALARM DEFAULT VALUES SHOWN LED SPEAKER ONLY IF SELECTED DEFAULT OFF ONLY IF SELECTED DEFAULT OFF DEFAULT VALUES SHOWN BEEP BEEP BEEP BEEP ...

Страница 86: ...APPENDIX B TURN ON SEQUENCE 86 Note Max time from Turn On to Ready does not exceed 80 seconds VOICE ON READY OX LEL C0 H2S 20 9 0 0 0 P 11 52 B NORMAL OPERATING MODE LED SPEAKER 3 BEEPS MICROMAX PRO READY 3 FLASHES 1 BEEP ...

Страница 87: ...K CLEARED OX LEL C0 H2S 4 2 STEL READING OX LEL C0 H2S 20 3 6 8 3 AVG READING LEL C0 H2S USER SETUP NO OX LEL C0 H2S 20 9 0 0 0 P 08 49 B LED SPEAKER TO CLEAR PEAK VALUES BEEP PEAK READINGS 3 BEEPS CLEARED BEEP STEL READINGS BEEP AVERAGE READINGS ON OFF TO CLEAR PEAK VALUES BEEP BEEP ON OFF TO ENTER USER SETUP Note Use the MODE button to scroll through these screens ...

Страница 88: ...CE ON DEFAULT OFF LED SPEAKER DEFAULT ON DEFAULT ON BEEP PUMP ON OR PUMP OFF BEEP VOICE ON BEEP CONFIDENCE OFF OR CONFIDENCE ON Notes 1 There will be no voice message if VOICE is turned off in User Set Up Mode 2 Use the MODE button to scroll through these screens Note See Appendix C Mode Sequence Standard Mode for how to enter User Set up Mode A ...

Страница 89: ...on OX LEL C0 H2S 20 9 0 0 0 CALIBRATE OX LEL C0 H2S ZEROING PLEASE WAIT OX LEL C0 H2S APPLY GAS LED SPEAKER BEEP CALIBRATION MODE ON 3 BEEPS ZEROING COMPLETE APPLY GAS ON OFF TO ENTER CAL MODE MODE TO ZERO AND EXIT WITHOUT CALIBRATING HOLD 3 SEC ANYTIME DURING COUNTDOWN A B ...

Страница 90: ...EL C0 H2S LED SPEAKER BEEP CALIBRATING 3 BEEPS CALIBRATION COMPLETE APPLY GAS OX LEL C0 H2S APPLY GAS ALL GASES CAL CORRECTLY OX LEL C0 H2S 20 9 5 5 25 PURGING PLEASE WAIT CALIBRATION COMPLETE ONLY SHOWS GASES CALIBRATED AUTOMATIC MEMORY CLEAR AFTER PURGING 3 BEEPS CLEARED OX LEL C0 H2S 20 9 0 0 0 P 10 56 B NORMAL OPERATING MODE YES NO ON OFF B ...

Страница 91: ...REV B 0 APPENDIX D MODE SEQUENCE USER SET UP MODE 91 Calibration Failure OX LEL C0 H2S APPLY GAS OX LEL C0 H2S APPLY GAS CAL FAILURE OX LEL C0 H2S 20 9 0 0 0 P 08 49 B LED SPEAKER 3 BEEPS CALIBRATION FAIL TIME OUT ...

Страница 92: ...EL C0 H2S 20 9 0 0 0 DANGER P 08 49 B OX LEL C0 H2S 20 9 0 0 0 LOW FLOW P 08 49 B OX LEL C0 H2S 20 9 0 0 0 PUMP FAIL P 08 49 B FLASH 3 BEEPS WARNING OR DANGER FOR O2 LOW GAS ALARM VOICE DANGER FOR O2 ONLY HIGH GAS ALARM LOW FLOW ALARM FLASH 3 BEEPS DANGER FLASH CONTINUOUS HORN FLASH LONG CONTINUOUS BEEPS LED SPEAKER ...

Страница 93: ... 0 APPENDIX E ALARM MODES 93 OX LEL C0 H2S 20 9 0 0 0 LOW BATTERY P 08 49 B OX LEL C0 H2S 20 9 0 0 0 BATT DEPLETED P 08 49 B 2 SHORT BEEPS 15 TO 20 SEC LOW BATTERY WARNING BATTERY DEPLETED 5 BEEPS TURN OFF LED SPEAKER ...

Страница 94: ...ery low CHARGING 1 When charger is connected and charging CHARGE COMPLETE 1 Remains on screen until charger is removed CHECK BATTERY 1 When unit is placed on charge with alkaline battery 2 When unit is placed on charge with a defective battery or if battery is defective 3 When unit is placed on charge without battery CHARGING BATTERY CHARGE COMPLETE CHECK BATTERY ...

Страница 95: ...ation gas cylinder GFV123 CH4 CO balance air regulator with gauge tubing and high impact waterproof carrying case MCC215A MPRO KIT 5 Alarm test kit containing bump check gas cylinder TEST 1A and water resistant carrying case MCC210A MPRO KIT 7 Kit containing 23 liter minimix calibration gas in steel cylinder GFV1090 CH4 CO balance air regulator tubing and water resistant carrying case MCC210A MPRO...

Страница 96: ...ging a single battery MPRO 2 230V 50Hz AC charger MPRO 6 Vehicle charger MAX 18 Collapsible fiberglass search probe 30 MAX 19 Collapsible aluminum search probe 30 16 21 Filter 4 with water trap and dust filter 16HEX 10 Hose extension 10 with fittings 16HEX 20 Hose extension 20 with fittings MAX DT Dilution tube MCC215A Waterproof briefcase style case Houses monitor and calibration kit ...

Страница 97: ...ing sold by the foot GFV196 Replacement water filter 20HFC Replacement dust filter MPRO DATALOG Data logging software and cable MPRO LOG Data logging software CD ROM MPRO COMM Data logging communications cable MPRO 02 O2 sensor with ID board MPRO CL Chlorine sensor with ID board MPRO CLO Chlorine Dioxide sensor with ID board MPRO NO2 Nitrogen Dioxide sensor with ID board MPRO TCS E by volume CH4 s...

Страница 98: ...embly MPRO DB Digital board assembly MPRO VB Voice board assembly MPRO GSP Pump assembly MPRO MC Main case assembly HSR476 Case screw 4 required XIF936 Gas plate hole plug MAX IF Inlet fitting with O ring screen and plastic fitting HOR 123 O Ring for inlet XIP604 Filter screen for inlet GFV194 Plastic fitting for inlet ...

Страница 99: ...available in one canister GFV123 GFV123 would also be used where the sensor complement is O2 and LEL Where not all the calibration gases are available in a single canister the position is as follows 1 Five gas models with combo tox sensor First apply GFV123 O2 LEL and CO Then apply the gas appropriate to the other toxic sensor in the unit Do not calibrate the combo tox sensor with H2S gas Four gas...

Страница 100: ...nister GFV123 d MPRO 2EF NH3 and CL2 Follow the procedure in Section 5 3 Calibration Procedure when not all calibration gases are in a single canister The first gas is NH3 GFV213 or GFV250 and the second gas is CL2 GFV252 or GFV249 e MPRO AN O2 and LEL by volume Follow the procedure in Section 5 2 Calibration Procedure when all calibration gases are in a single canister because all the gases are i...

Страница 101: ...GFV123 50 LEL CH4 50PPM CO BAL AIR 103 GFV177 10PPM SO2 BAL N2 58 GFV261 10PPM SO2 BAL N2 34 GFV272 5PPM PH3 BAL N2 58 GFV213 25PPM NH3 BAL N2 58 GFV250 25PPM NH3 BAL N2 34 GFV252 10PPM CL2 BAL N2 58 GFV249 10PPM CL2 BAL N2 34 GFV234 10PPM HCN BAL N2 58 GFV263 10PPM HCN BAL N2 34 GFV217 10PPM NO2 BAL N2 58 GFV264 10PPM NO2 BAL N2 34 GFV232 50 LEL PENTANE BAL AIR 103 GFV239 50 LEL PROPANE BAL AIR 5...

Страница 102: ...bution Inc 400 Sawgrass Corporate Pkwy Suite 100 Sunrise FL 33325 USA Tel 1 954 514 2700 Toll free 1 800 538 0363 Fax 1 954 514 2784 sales zelana com www honeywell com Please Note While every effort has been made to ensure accuracy in this publication no responsibility can be accepted for errors or omissions Data may change as well as legislation and you are strongly advised to obtain copies of th...

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